Ammeraal Beltech Sp. Z.o.o. PDCC, Herning€¦ · Ammeraal Beltech in Poland • 2011: • The...

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© 2011 Ammeraal Beltech Holding BV All Rights Reserved

Confidential and Proprietary Intellectual Property

Ammeraal Beltech Sp. Z.o.o. PDCC, Herning

Kenneth Thomsen, 7/2-2013

• Headquarter in The Netherlands • Affiliates in 25 countries • Worldwide distribution network makes our products available in 150

countries • 7 manufacturing plants • 80 fabrication centers • 2.120 employees worldwide • 2011 turn over of 302 million euros

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About Ammeraal Beltech

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Ammeraal Beltech – belts

Ammeraal Beltech - Synthetic belts

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Ammeraal Beltech – Modular belts

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Corrugated Applications

Heavy load applications

Advantages:

• Extreme loads

• No lubrication

• Low maintenance

• Safety

• Less noise

Food applications

Advantages:

• Hygienic

• Doesn’t expand

• Take high temp

• Efficiencies

• Less waste/loss

Food applications

Advantages:

• Hygienic

• Allow cutting

• Positive drive

• Low maintenance

• Impact resistant

Ammeraal Beltech in Poland

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Ammeraal Beltech in Poland

• 2005: • Ammeraal Beltech began collaboration with a Polish supplier

for the assembly of modular belts • 2010:

• Established a sales company in Bestwina • Ammeraal Beltech decided to insource assembly of modular

belts • 2011:

• The project begins in May with the goal of insourcing all assembly of modular belts during 2012

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Timeline for establishing our plant

• 23/5 2011: Project start • Poznan vs Szczecin

• Logistic setup • Capabilities • Salaries

• 1/8 2011: Szczecin was decided • 01/10 2011: we started S&S process • 01/11 2011: we rented a building for our assembly plant • 14/11 2011: the first employees started working for us • 23/12 2011: Last working day before Christmas 2011 we

assembled our first belt in Szczecin. GREAT DAY!

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Facilities

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2012: 2100 m2 in 2 locations 2014: 3000 m2 in 1 location

Warehouse: 860 m2 Assembly: 1000 m2 Offices: 240 m2

Volume in Szczecin, Poland

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0,00%

2,00%

4,00%

6,00%

8,00%

10,00%

12,00%

14,00%

16,00%

18,00%

jan feb mar apr maj jun jul aug sep okt nov dec

Sum of Number of m2

Sum of Actual units

Status, December 2012

• 86 workers in total • 2 shifts (6-14 / 14-22) • More than 80% of all assembly orders for modular belts • 4 deliveries of components from DK every week • Direct deliveries to all countries within the EU

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Organization

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Managing Director

Production Manager

Constructors Logistic Coordinators

Team Leader, production

Assembly

Team Leader, warehouse

Warehouse

Financial Manager

HR & Payroll

Ammeraal Beltech in Poland

• 2005: • Ammeraal Beltech began collaboration with a Polish supplier

for the assembly of modular belts • 2010:

• Established a sales company in Bestwina • Ammeraal Beltech decided to insource assembly of modular

belts • 2011:

• The project begins in May with the goal of insourcing all assembly of modular belts during 2012

• 2012: • Collaboration with suppliers in Poland and Germany is

terminated and all assembly is insourced

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Ammeraal Beltech in Poland

• 2011: • The project begins in May with the goal of insourcing all

assembly of modular belts during 2012 • 2012:

• Collaboration with suppliers in Poland and Germany is terminated and all assembly is insourced

• 2013: • Stability and structure in performance • Improve efficiency • Improve utilization of the capacity (tables, buildings) • Development of assembly process, tools, quality aso. • Challenge the company best practice in assembly

• 2014: • New plant in Dabie

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© 2011 Ammeraal Beltech Holding BV All Rights Reserved

Confidential and Proprietary Intellectual Property

Thank you for your attention