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Ammeraal Beltech Meat Industry Belt Solutions

Canadian Meat Council

2014 Technical Symposium

October 2014



Ammeraal Beltech

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• One of top three global conveyor belt manufacturing companies • Eight manufacturing units in three continents • Operating companies in 26 countries • More than 2,400 employees worldwide • Distribution and service centres in 150 countries



We Serve… Users of conveyors and conveyor systems We Will Provide… A broad set of reliable products and solutions supported by our industry knowledge and insights We Promise to… Understand our customers’ needs and objectives Deliver custom solutions Provide results our customers can measure Deliver with flawless execution As a result, partnering with Ammeraal Beltech will save you money, help you make money and solve your problems.

Value Proposition

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AB North America

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• Headquarters in Skokie, IL – Over 300 employees in North America

• Canadian Locations – Mississauga and Montreal

• Manufacturing Operations – Fabric (Skokie, IL, Jefferson, PA and Ontario, Canada) – Modular (Reading, USA)

• Service and Distribution – Emergency 24/7/365 availability – Expansive coverage throughout the USA and Canada

• Customer Service, Engineering and Sales Support • Product Training



One Stop Belt Shop

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• Providing components, services and solutions to help process and convey an extraordinary range of products – Close cooperation with customer base – Comprehensive network for supply, onsite service and technical

support – Solid combination of geographical coverage, industry segment

knowledge and product management – Control of the full value chain:

• Design • Manufacturing • Fabrication • Sales • Service



Conveyor belt direct contact with your product makes it the most critical component

Hygiene concept SAFE & CLEAN for the

meat industry

Speciality products for all your belting application needs › uni® Modular Belts › Volta Homogenous Belts

Safe & Clean: New Belt Concept

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Reduce risk of cross contamination

Decrease cleaning time

Cut hot water and chemical

consumption

Reduce risk of recall

Increase production throughput

Safe & Clean: New Belt Concept

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https://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=klvvSNKQWYD3AM&tbnid=2CpzwVft-3YGcM:&ved=0CAUQjRw&url=https://www.pacelabs.com/environmental-services/specialty-services/microbiology-services.html&ei=l9XfU4S4GtL9oAS0yoDIDw&bvm=bv.72197243,d.aWw&psig=AFQjCNE_YBp8dZ4qMCutmskRHmnq66ZO4Q&ust=1407264447770164



Safe & Clean Belt Concept

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Ammeraal products support changes in industry requirements and comply with top international standards regarding cleaning methods, materials and chemical resistance. We strive to provide ongoing innovation and improvement of hygiene level.



Meat Industry Requirements

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• Meet international standards • Reduce risk of cross contamination • Increase shelf life of product • Excellent product release • Reduce cleaning costs • Laterally stable construction

• Perfect product transfer • Compact equipment design • Reduce risk of recalls • Hygienic solutions • Reduced downtime • Increases product throughput



Safe & Clean Belt Concept

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Food Safety Solutions: • Safe products comply with international standards such as EC/EU

1935/2004, FDA, USDA and NSF • Belt design, colors and materials, that help you achieve your HACCP • Innovative solutions to avoid migration • Significantly reduced cleaning costs • Minimal amount of water, detergent and labor time required



Safe & Clean Belt Concept Features

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Easy release and cleanable surfaces Hot water resistance Totally encapsulated, flexible constructions Amseal sealed edges Antimicrobial protection Oil and fat resistant materials High cut and gouge resistance Cleaning in motion possibilities



Single Link®, no bricklays & pinless patented

design

Heavy duty belt, impact resistant

Less connection points, less bacteria traps

Drainage design

Less and small split lines, less ‘knife traps’

Open hinge design

Ergonomics for side transfers

Friendly maintenance (No tool required for repair)

Safe belt for workers

Safe belt for product

uni ECB (Easy Clean Belt)

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Benefits




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• uni ECB a modular food safety solution

• No pins and pinholes; eliminating a major bacteria trap

• Dummy hinges absorb impact and drive the belt using the markets most cleanable sprocket engagement system

• Downtime for cleaning reduced up to 70% resulting in more production time

Reduce total cleaning costs Time Cleaning agents Water Energy



Hygienic Design


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No risk of pins coming off to create catch points and breakage

Solid type sprockets without openings to avoid debris accumulation




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Food Grade belts comply with

EC 1935/2004, FDA and USDA

standards


NSF/ANSI/3-A





• uni Flex-ONE 1.5” pitch curve belt

– No connecting pins

– Moulded O-tabs for cleanability

– Tight turn radius of 1.6 x width

– Straight running section between curves is 1x’s the belt width

– Unique safety top surface

– High tensile strength

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uni Modular Belts

Modular Belts for Meat Industry





uni Flex One

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EC 1935/2004, FDA and USDA

standards


NSF/ANSI/3-A

uni Flex-ONE 1.5” pitch

- Standard widths are :

7 ½”, 12”, 15”, 18” and 24” - Material : Self lubricated POM-SX for wear resistance and good release/non stick property

The openings on Flex ONE were kept to a minimum to reduce risks of operator’s fingers being caught





Volta Homogenous Belts

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Volta Positive Drive : The New Generation Conveyor Belts

SuperDrive™ DualDrive DualDrive SP (Small Pulley)

Fully extruded flat belt + positive drive mechanics

Combine a) The outstanding hygiene & abrasion resistant qualities of the Volta fully extruded

homogeneous flat belt material b) The mechanical advantages of the positive drive feature





Volta Homogenous Belts

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Smooth homogeneous surface reducing bacteria accumulation and migration, significantly lowering contamination

Low bacteria count ensures a higher quality product resulting in longer shelf life & later expiration dates

Can help to lessen the chance of a possible recall





Ammeraal Beltech

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Contact Ammeraal Beltech for ALL your uni modular and positive drive belts requirements





Thank you for your attention

Thank You

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