2012
Submitted by
Paradigm Environmental
Strategies Pvt Ltd
Bangalore
Workshop on Standard Operating Procedure
for MSW Processing Plant Nashik
2 PESSOP Workshop Report
Table of Contents Page No 10 Introduction 3 20 Objectives of the workshop 4 30 Target Group 4 40 Workshop Proceedings 4 50 FeedbackOutcomeWay forward 6 Annexure I Agenda of the Workshop Annexure II List of participants Annexure III Photographs Annexure IV Presentation Annexure V Certificate
3 PESSOP Workshop Report
Workshop on Standard Operating Procedure for MSW Processing Plant Nashik Person present at Workshop
1 Mr P Velrasu Commissioner Nashik Municipal Corporation
2 Mr R K Pawar Superintendent Engineer NMC
3 Mr Magare Executive Engineer
4 Plant staff
Resource Person
1 Ms Vaishal Nandan Senior Technical Expert GIZ Delhi
2 Mr Pravinjith K P Managing Director Paradigm Environmental Strategies Pvt Ltd
3 Mr Jitendra Yadav Environment Consultant GIZ Environment cell - NMC
10 Introduction GIZ-ASEM in partnership with the Ministry of Environment and Forests Government of India is supporting the Ministry of Urban Development Government of India and the Ministry of Housing amp Urban Poverty Alleviation Government of India in strengthening the environmental components under the Jawaharlal Nehru Renewal Mission (JNNURM) in this case in the sector of Solid Waste Management Within the scope of the technical cooperation 7 cities are included namely Cochin Raipur Shimla Nashik Varanasi Tirupati and Nainital Standard Operation Manual has been developed under the framework of the GIZ-ASEM technical cooperation with Nashik Municipal Corporation by a team of international and national experts (Bernhard Schenk Germany Bughard Rompel Germany Paradigm Environmental Strategies Bangalore) It is therefore tuned to the existing SWM facility of Nashik
4 PESSOP Workshop Report
GIZ with support of Paradigm Environmental Strategies Pvt Ltd organized an in plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik The program covered various on the job trainings for the Plant Manager and staff regarding plant maintenance and day to day operations This workshop was organized by GIZ with support of Paradigm Environmental Strategies Pvt Ltd as the final workshop for this training program
20 Objectives of the workshop The main objectives of this workshop are
bull To show case the work undertaken during the in-plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik
bull To provide an orientation of the Standard Operating Procedure developed for the Municipal Solid Waste Management Processing Plant at Nashik to the Commissioner Senior Officials of Nashik Municipal Corporation Plant Manager and Plant staff
30 Target Group bull Nashik Municipal Corporation Commissioner and Senior Officials
bull Nashik Municipal Corporation Staff at the Integrated Municipal Solid Waste Plant Khat Prakalp Nashik
40 Workshop Proceedings The workshop proceedingsdiscussion during the workshop Mr Jitendra Yadav welcomed the guests and requested Mr R K Pawar to give overview of workshop Mr R K Pawar Superintendent Engineer introduced the dignitaries and explained the objectives of the workshop He thanked GIZ and Paradigm for conducting the year long ldquoin-plantrdquo training on Solid Waste Management
5 PESSOP Workshop Report
After that Ms Vaishali Nandan explained the role of GIZ and its activities in NMC She spoke in detailed about GIZ involvement in municipal solid waste management with Nashik Municipal Corporation She explained that GIZ initiatives for documenting commercial establishments in the city with NMC were aimed at improving the input quality of the organic load for the MSWPP The awareness program for segregation of waste with NMC for the community school children and municipal staff was also with the aim of improving segregated waste delivery to the plant MSW Plan for Nashik is a communication tool developed by GIZ and NMC and is displayed on NMC website GIZ is also in the process of making a small demonstration plant which will produce energy for the MSWPP by co-fermentation of organic waste and septage She stated that Nashik is the largest plant in the country which is run by a Municipal Corporation itself and hoped that the training and the Standard Operating Procedure (SOP) that has been developed by GIZ will help the Plant Manager and the Plant staff to run the facility like a factory She thanked NMC Officials and the Plant staff for cooperating during the training and taking benefit of the same Later Mr Pravinjith explained that the MSWPP at Nashik is one of the best in the country featuring all the latest technology like Composting RDF and leachate management It serves as the only example of such a facility which is being run by Corporation Paradigm is involved in 30 other such integrated plants across the country but they are all managed by private sector He said that the plant staff was initially meant to cater to 250 MTD whereas now its handling close to 500 MTD with no increase in staff The Operators and Plant staff have received the training enthusiastically and Pravinjith on behalf of GIZ and Paradigm thanked them for extending their support The plant efficiencies was limited by lack of resourcesraw material He suggested that the Plant should be run like an ldquoAutonomous business entityrdquo with dedicated budget He advocated the use of the SOP in the day to day work of the plant and suggested that a system of reporting be maintained where efficiencies are monitored with clear result areas for staff is achieved After that Commissioner Mr P Velrasu released the SOP and reminded that staff that they have to follow the SOP He said that when private sector is making profit from MSW the same could be emulated by NMC He also mentioned that in Singapore the MSW plants were headed by Chief Engineer and the staffs have a major role in the city cleaning He told that health check up is mandatory for the plant staff once in six month The workshop was followed by distribution of training certificate to the participants of the workshop Mr Magare Executive Engineer delivered a vote of thanks
6 PESSOP Workshop Report
50 FeedbackOutcomeWay forward Use of SOP routinely by all staff
Plant Manager to ensure that all formats are filled and analysed
Data on spares and inventory to be maintained
Breakdown analysis to be carried out for continuous improvement
MSW plant to be run as a standalone ldquoautonomousrdquo business enterprise with a dedicated budget and decision making capabilities
7 PESSOP Workshop Report
Annexure I Workshop Agenda
Workshop on Standard Operating Procedure for MSW Processing Plant
Nashik
Date 11th May 2011 Time 1030 AM Venue MSW Plant Nashik Time Activity Presentation By 1030- 1040 Welcome and Introductory
Remarks Mr R K Pawar Superintending Engineer NMC
1040- 1050 GIZ support for SWM in Nashik
Mrs Vaishali Nandan Senior Technical Expert GIZ-IGEP
1050 ndash 1110
Presentation on SOP for SWM Plant
Mr Pravinjith KP Managing Director Paradigm Environmental Strategies Ltd
1110- 1130 Launch of the Operatorrsquos Reference Manual - Standard Operating Procedure (SOP) for MSW Processing Plant Nashik Certificate Distribution
1130 ndash 1140
Concluding Remarks by Commissioner
Mr P Velrasu Commissioner Nashik
1140 ndash 1145
Tea and Snacks
8 PESSOP Workshop Report
Annexure II List of participants
9 PESSOP Workshop Report
10 PESSOP Workshop Report
11 PESSOP Workshop Report
Annexure III Photographs
Mr R Pawar welcomed participants and dignitaries
Ms Vaishali Nandan gave overview of GIZ activities
Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner
Commissioner is explaining about importance of SOP
Plant staffs
12 PESSOP Workshop Report
Distribution of certificate to Plant Staff
Plantation at MSW Plant
Training team members
13 PESSOP Workshop Report
Annexure IV Workshop Presentation
Workshop on Standard operating Procedure for MSW Processing Plant
Nashik
PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
2 PESSOP Workshop Report
Table of Contents Page No 10 Introduction 3 20 Objectives of the workshop 4 30 Target Group 4 40 Workshop Proceedings 4 50 FeedbackOutcomeWay forward 6 Annexure I Agenda of the Workshop Annexure II List of participants Annexure III Photographs Annexure IV Presentation Annexure V Certificate
3 PESSOP Workshop Report
Workshop on Standard Operating Procedure for MSW Processing Plant Nashik Person present at Workshop
1 Mr P Velrasu Commissioner Nashik Municipal Corporation
2 Mr R K Pawar Superintendent Engineer NMC
3 Mr Magare Executive Engineer
4 Plant staff
Resource Person
1 Ms Vaishal Nandan Senior Technical Expert GIZ Delhi
2 Mr Pravinjith K P Managing Director Paradigm Environmental Strategies Pvt Ltd
3 Mr Jitendra Yadav Environment Consultant GIZ Environment cell - NMC
10 Introduction GIZ-ASEM in partnership with the Ministry of Environment and Forests Government of India is supporting the Ministry of Urban Development Government of India and the Ministry of Housing amp Urban Poverty Alleviation Government of India in strengthening the environmental components under the Jawaharlal Nehru Renewal Mission (JNNURM) in this case in the sector of Solid Waste Management Within the scope of the technical cooperation 7 cities are included namely Cochin Raipur Shimla Nashik Varanasi Tirupati and Nainital Standard Operation Manual has been developed under the framework of the GIZ-ASEM technical cooperation with Nashik Municipal Corporation by a team of international and national experts (Bernhard Schenk Germany Bughard Rompel Germany Paradigm Environmental Strategies Bangalore) It is therefore tuned to the existing SWM facility of Nashik
4 PESSOP Workshop Report
GIZ with support of Paradigm Environmental Strategies Pvt Ltd organized an in plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik The program covered various on the job trainings for the Plant Manager and staff regarding plant maintenance and day to day operations This workshop was organized by GIZ with support of Paradigm Environmental Strategies Pvt Ltd as the final workshop for this training program
20 Objectives of the workshop The main objectives of this workshop are
bull To show case the work undertaken during the in-plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik
bull To provide an orientation of the Standard Operating Procedure developed for the Municipal Solid Waste Management Processing Plant at Nashik to the Commissioner Senior Officials of Nashik Municipal Corporation Plant Manager and Plant staff
30 Target Group bull Nashik Municipal Corporation Commissioner and Senior Officials
bull Nashik Municipal Corporation Staff at the Integrated Municipal Solid Waste Plant Khat Prakalp Nashik
40 Workshop Proceedings The workshop proceedingsdiscussion during the workshop Mr Jitendra Yadav welcomed the guests and requested Mr R K Pawar to give overview of workshop Mr R K Pawar Superintendent Engineer introduced the dignitaries and explained the objectives of the workshop He thanked GIZ and Paradigm for conducting the year long ldquoin-plantrdquo training on Solid Waste Management
5 PESSOP Workshop Report
After that Ms Vaishali Nandan explained the role of GIZ and its activities in NMC She spoke in detailed about GIZ involvement in municipal solid waste management with Nashik Municipal Corporation She explained that GIZ initiatives for documenting commercial establishments in the city with NMC were aimed at improving the input quality of the organic load for the MSWPP The awareness program for segregation of waste with NMC for the community school children and municipal staff was also with the aim of improving segregated waste delivery to the plant MSW Plan for Nashik is a communication tool developed by GIZ and NMC and is displayed on NMC website GIZ is also in the process of making a small demonstration plant which will produce energy for the MSWPP by co-fermentation of organic waste and septage She stated that Nashik is the largest plant in the country which is run by a Municipal Corporation itself and hoped that the training and the Standard Operating Procedure (SOP) that has been developed by GIZ will help the Plant Manager and the Plant staff to run the facility like a factory She thanked NMC Officials and the Plant staff for cooperating during the training and taking benefit of the same Later Mr Pravinjith explained that the MSWPP at Nashik is one of the best in the country featuring all the latest technology like Composting RDF and leachate management It serves as the only example of such a facility which is being run by Corporation Paradigm is involved in 30 other such integrated plants across the country but they are all managed by private sector He said that the plant staff was initially meant to cater to 250 MTD whereas now its handling close to 500 MTD with no increase in staff The Operators and Plant staff have received the training enthusiastically and Pravinjith on behalf of GIZ and Paradigm thanked them for extending their support The plant efficiencies was limited by lack of resourcesraw material He suggested that the Plant should be run like an ldquoAutonomous business entityrdquo with dedicated budget He advocated the use of the SOP in the day to day work of the plant and suggested that a system of reporting be maintained where efficiencies are monitored with clear result areas for staff is achieved After that Commissioner Mr P Velrasu released the SOP and reminded that staff that they have to follow the SOP He said that when private sector is making profit from MSW the same could be emulated by NMC He also mentioned that in Singapore the MSW plants were headed by Chief Engineer and the staffs have a major role in the city cleaning He told that health check up is mandatory for the plant staff once in six month The workshop was followed by distribution of training certificate to the participants of the workshop Mr Magare Executive Engineer delivered a vote of thanks
6 PESSOP Workshop Report
50 FeedbackOutcomeWay forward Use of SOP routinely by all staff
Plant Manager to ensure that all formats are filled and analysed
Data on spares and inventory to be maintained
Breakdown analysis to be carried out for continuous improvement
MSW plant to be run as a standalone ldquoautonomousrdquo business enterprise with a dedicated budget and decision making capabilities
7 PESSOP Workshop Report
Annexure I Workshop Agenda
Workshop on Standard Operating Procedure for MSW Processing Plant
Nashik
Date 11th May 2011 Time 1030 AM Venue MSW Plant Nashik Time Activity Presentation By 1030- 1040 Welcome and Introductory
Remarks Mr R K Pawar Superintending Engineer NMC
1040- 1050 GIZ support for SWM in Nashik
Mrs Vaishali Nandan Senior Technical Expert GIZ-IGEP
1050 ndash 1110
Presentation on SOP for SWM Plant
Mr Pravinjith KP Managing Director Paradigm Environmental Strategies Ltd
1110- 1130 Launch of the Operatorrsquos Reference Manual - Standard Operating Procedure (SOP) for MSW Processing Plant Nashik Certificate Distribution
1130 ndash 1140
Concluding Remarks by Commissioner
Mr P Velrasu Commissioner Nashik
1140 ndash 1145
Tea and Snacks
8 PESSOP Workshop Report
Annexure II List of participants
9 PESSOP Workshop Report
10 PESSOP Workshop Report
11 PESSOP Workshop Report
Annexure III Photographs
Mr R Pawar welcomed participants and dignitaries
Ms Vaishali Nandan gave overview of GIZ activities
Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner
Commissioner is explaining about importance of SOP
Plant staffs
12 PESSOP Workshop Report
Distribution of certificate to Plant Staff
Plantation at MSW Plant
Training team members
13 PESSOP Workshop Report
Annexure IV Workshop Presentation
Workshop on Standard operating Procedure for MSW Processing Plant
Nashik
PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
3 PESSOP Workshop Report
Workshop on Standard Operating Procedure for MSW Processing Plant Nashik Person present at Workshop
1 Mr P Velrasu Commissioner Nashik Municipal Corporation
2 Mr R K Pawar Superintendent Engineer NMC
3 Mr Magare Executive Engineer
4 Plant staff
Resource Person
1 Ms Vaishal Nandan Senior Technical Expert GIZ Delhi
2 Mr Pravinjith K P Managing Director Paradigm Environmental Strategies Pvt Ltd
3 Mr Jitendra Yadav Environment Consultant GIZ Environment cell - NMC
10 Introduction GIZ-ASEM in partnership with the Ministry of Environment and Forests Government of India is supporting the Ministry of Urban Development Government of India and the Ministry of Housing amp Urban Poverty Alleviation Government of India in strengthening the environmental components under the Jawaharlal Nehru Renewal Mission (JNNURM) in this case in the sector of Solid Waste Management Within the scope of the technical cooperation 7 cities are included namely Cochin Raipur Shimla Nashik Varanasi Tirupati and Nainital Standard Operation Manual has been developed under the framework of the GIZ-ASEM technical cooperation with Nashik Municipal Corporation by a team of international and national experts (Bernhard Schenk Germany Bughard Rompel Germany Paradigm Environmental Strategies Bangalore) It is therefore tuned to the existing SWM facility of Nashik
4 PESSOP Workshop Report
GIZ with support of Paradigm Environmental Strategies Pvt Ltd organized an in plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik The program covered various on the job trainings for the Plant Manager and staff regarding plant maintenance and day to day operations This workshop was organized by GIZ with support of Paradigm Environmental Strategies Pvt Ltd as the final workshop for this training program
20 Objectives of the workshop The main objectives of this workshop are
bull To show case the work undertaken during the in-plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik
bull To provide an orientation of the Standard Operating Procedure developed for the Municipal Solid Waste Management Processing Plant at Nashik to the Commissioner Senior Officials of Nashik Municipal Corporation Plant Manager and Plant staff
30 Target Group bull Nashik Municipal Corporation Commissioner and Senior Officials
bull Nashik Municipal Corporation Staff at the Integrated Municipal Solid Waste Plant Khat Prakalp Nashik
40 Workshop Proceedings The workshop proceedingsdiscussion during the workshop Mr Jitendra Yadav welcomed the guests and requested Mr R K Pawar to give overview of workshop Mr R K Pawar Superintendent Engineer introduced the dignitaries and explained the objectives of the workshop He thanked GIZ and Paradigm for conducting the year long ldquoin-plantrdquo training on Solid Waste Management
5 PESSOP Workshop Report
After that Ms Vaishali Nandan explained the role of GIZ and its activities in NMC She spoke in detailed about GIZ involvement in municipal solid waste management with Nashik Municipal Corporation She explained that GIZ initiatives for documenting commercial establishments in the city with NMC were aimed at improving the input quality of the organic load for the MSWPP The awareness program for segregation of waste with NMC for the community school children and municipal staff was also with the aim of improving segregated waste delivery to the plant MSW Plan for Nashik is a communication tool developed by GIZ and NMC and is displayed on NMC website GIZ is also in the process of making a small demonstration plant which will produce energy for the MSWPP by co-fermentation of organic waste and septage She stated that Nashik is the largest plant in the country which is run by a Municipal Corporation itself and hoped that the training and the Standard Operating Procedure (SOP) that has been developed by GIZ will help the Plant Manager and the Plant staff to run the facility like a factory She thanked NMC Officials and the Plant staff for cooperating during the training and taking benefit of the same Later Mr Pravinjith explained that the MSWPP at Nashik is one of the best in the country featuring all the latest technology like Composting RDF and leachate management It serves as the only example of such a facility which is being run by Corporation Paradigm is involved in 30 other such integrated plants across the country but they are all managed by private sector He said that the plant staff was initially meant to cater to 250 MTD whereas now its handling close to 500 MTD with no increase in staff The Operators and Plant staff have received the training enthusiastically and Pravinjith on behalf of GIZ and Paradigm thanked them for extending their support The plant efficiencies was limited by lack of resourcesraw material He suggested that the Plant should be run like an ldquoAutonomous business entityrdquo with dedicated budget He advocated the use of the SOP in the day to day work of the plant and suggested that a system of reporting be maintained where efficiencies are monitored with clear result areas for staff is achieved After that Commissioner Mr P Velrasu released the SOP and reminded that staff that they have to follow the SOP He said that when private sector is making profit from MSW the same could be emulated by NMC He also mentioned that in Singapore the MSW plants were headed by Chief Engineer and the staffs have a major role in the city cleaning He told that health check up is mandatory for the plant staff once in six month The workshop was followed by distribution of training certificate to the participants of the workshop Mr Magare Executive Engineer delivered a vote of thanks
6 PESSOP Workshop Report
50 FeedbackOutcomeWay forward Use of SOP routinely by all staff
Plant Manager to ensure that all formats are filled and analysed
Data on spares and inventory to be maintained
Breakdown analysis to be carried out for continuous improvement
MSW plant to be run as a standalone ldquoautonomousrdquo business enterprise with a dedicated budget and decision making capabilities
7 PESSOP Workshop Report
Annexure I Workshop Agenda
Workshop on Standard Operating Procedure for MSW Processing Plant
Nashik
Date 11th May 2011 Time 1030 AM Venue MSW Plant Nashik Time Activity Presentation By 1030- 1040 Welcome and Introductory
Remarks Mr R K Pawar Superintending Engineer NMC
1040- 1050 GIZ support for SWM in Nashik
Mrs Vaishali Nandan Senior Technical Expert GIZ-IGEP
1050 ndash 1110
Presentation on SOP for SWM Plant
Mr Pravinjith KP Managing Director Paradigm Environmental Strategies Ltd
1110- 1130 Launch of the Operatorrsquos Reference Manual - Standard Operating Procedure (SOP) for MSW Processing Plant Nashik Certificate Distribution
1130 ndash 1140
Concluding Remarks by Commissioner
Mr P Velrasu Commissioner Nashik
1140 ndash 1145
Tea and Snacks
8 PESSOP Workshop Report
Annexure II List of participants
9 PESSOP Workshop Report
10 PESSOP Workshop Report
11 PESSOP Workshop Report
Annexure III Photographs
Mr R Pawar welcomed participants and dignitaries
Ms Vaishali Nandan gave overview of GIZ activities
Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner
Commissioner is explaining about importance of SOP
Plant staffs
12 PESSOP Workshop Report
Distribution of certificate to Plant Staff
Plantation at MSW Plant
Training team members
13 PESSOP Workshop Report
Annexure IV Workshop Presentation
Workshop on Standard operating Procedure for MSW Processing Plant
Nashik
PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
4 PESSOP Workshop Report
GIZ with support of Paradigm Environmental Strategies Pvt Ltd organized an in plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik The program covered various on the job trainings for the Plant Manager and staff regarding plant maintenance and day to day operations This workshop was organized by GIZ with support of Paradigm Environmental Strategies Pvt Ltd as the final workshop for this training program
20 Objectives of the workshop The main objectives of this workshop are
bull To show case the work undertaken during the in-plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik
bull To provide an orientation of the Standard Operating Procedure developed for the Municipal Solid Waste Management Processing Plant at Nashik to the Commissioner Senior Officials of Nashik Municipal Corporation Plant Manager and Plant staff
30 Target Group bull Nashik Municipal Corporation Commissioner and Senior Officials
bull Nashik Municipal Corporation Staff at the Integrated Municipal Solid Waste Plant Khat Prakalp Nashik
40 Workshop Proceedings The workshop proceedingsdiscussion during the workshop Mr Jitendra Yadav welcomed the guests and requested Mr R K Pawar to give overview of workshop Mr R K Pawar Superintendent Engineer introduced the dignitaries and explained the objectives of the workshop He thanked GIZ and Paradigm for conducting the year long ldquoin-plantrdquo training on Solid Waste Management
5 PESSOP Workshop Report
After that Ms Vaishali Nandan explained the role of GIZ and its activities in NMC She spoke in detailed about GIZ involvement in municipal solid waste management with Nashik Municipal Corporation She explained that GIZ initiatives for documenting commercial establishments in the city with NMC were aimed at improving the input quality of the organic load for the MSWPP The awareness program for segregation of waste with NMC for the community school children and municipal staff was also with the aim of improving segregated waste delivery to the plant MSW Plan for Nashik is a communication tool developed by GIZ and NMC and is displayed on NMC website GIZ is also in the process of making a small demonstration plant which will produce energy for the MSWPP by co-fermentation of organic waste and septage She stated that Nashik is the largest plant in the country which is run by a Municipal Corporation itself and hoped that the training and the Standard Operating Procedure (SOP) that has been developed by GIZ will help the Plant Manager and the Plant staff to run the facility like a factory She thanked NMC Officials and the Plant staff for cooperating during the training and taking benefit of the same Later Mr Pravinjith explained that the MSWPP at Nashik is one of the best in the country featuring all the latest technology like Composting RDF and leachate management It serves as the only example of such a facility which is being run by Corporation Paradigm is involved in 30 other such integrated plants across the country but they are all managed by private sector He said that the plant staff was initially meant to cater to 250 MTD whereas now its handling close to 500 MTD with no increase in staff The Operators and Plant staff have received the training enthusiastically and Pravinjith on behalf of GIZ and Paradigm thanked them for extending their support The plant efficiencies was limited by lack of resourcesraw material He suggested that the Plant should be run like an ldquoAutonomous business entityrdquo with dedicated budget He advocated the use of the SOP in the day to day work of the plant and suggested that a system of reporting be maintained where efficiencies are monitored with clear result areas for staff is achieved After that Commissioner Mr P Velrasu released the SOP and reminded that staff that they have to follow the SOP He said that when private sector is making profit from MSW the same could be emulated by NMC He also mentioned that in Singapore the MSW plants were headed by Chief Engineer and the staffs have a major role in the city cleaning He told that health check up is mandatory for the plant staff once in six month The workshop was followed by distribution of training certificate to the participants of the workshop Mr Magare Executive Engineer delivered a vote of thanks
6 PESSOP Workshop Report
50 FeedbackOutcomeWay forward Use of SOP routinely by all staff
Plant Manager to ensure that all formats are filled and analysed
Data on spares and inventory to be maintained
Breakdown analysis to be carried out for continuous improvement
MSW plant to be run as a standalone ldquoautonomousrdquo business enterprise with a dedicated budget and decision making capabilities
7 PESSOP Workshop Report
Annexure I Workshop Agenda
Workshop on Standard Operating Procedure for MSW Processing Plant
Nashik
Date 11th May 2011 Time 1030 AM Venue MSW Plant Nashik Time Activity Presentation By 1030- 1040 Welcome and Introductory
Remarks Mr R K Pawar Superintending Engineer NMC
1040- 1050 GIZ support for SWM in Nashik
Mrs Vaishali Nandan Senior Technical Expert GIZ-IGEP
1050 ndash 1110
Presentation on SOP for SWM Plant
Mr Pravinjith KP Managing Director Paradigm Environmental Strategies Ltd
1110- 1130 Launch of the Operatorrsquos Reference Manual - Standard Operating Procedure (SOP) for MSW Processing Plant Nashik Certificate Distribution
1130 ndash 1140
Concluding Remarks by Commissioner
Mr P Velrasu Commissioner Nashik
1140 ndash 1145
Tea and Snacks
8 PESSOP Workshop Report
Annexure II List of participants
9 PESSOP Workshop Report
10 PESSOP Workshop Report
11 PESSOP Workshop Report
Annexure III Photographs
Mr R Pawar welcomed participants and dignitaries
Ms Vaishali Nandan gave overview of GIZ activities
Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner
Commissioner is explaining about importance of SOP
Plant staffs
12 PESSOP Workshop Report
Distribution of certificate to Plant Staff
Plantation at MSW Plant
Training team members
13 PESSOP Workshop Report
Annexure IV Workshop Presentation
Workshop on Standard operating Procedure for MSW Processing Plant
Nashik
PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
5 PESSOP Workshop Report
After that Ms Vaishali Nandan explained the role of GIZ and its activities in NMC She spoke in detailed about GIZ involvement in municipal solid waste management with Nashik Municipal Corporation She explained that GIZ initiatives for documenting commercial establishments in the city with NMC were aimed at improving the input quality of the organic load for the MSWPP The awareness program for segregation of waste with NMC for the community school children and municipal staff was also with the aim of improving segregated waste delivery to the plant MSW Plan for Nashik is a communication tool developed by GIZ and NMC and is displayed on NMC website GIZ is also in the process of making a small demonstration plant which will produce energy for the MSWPP by co-fermentation of organic waste and septage She stated that Nashik is the largest plant in the country which is run by a Municipal Corporation itself and hoped that the training and the Standard Operating Procedure (SOP) that has been developed by GIZ will help the Plant Manager and the Plant staff to run the facility like a factory She thanked NMC Officials and the Plant staff for cooperating during the training and taking benefit of the same Later Mr Pravinjith explained that the MSWPP at Nashik is one of the best in the country featuring all the latest technology like Composting RDF and leachate management It serves as the only example of such a facility which is being run by Corporation Paradigm is involved in 30 other such integrated plants across the country but they are all managed by private sector He said that the plant staff was initially meant to cater to 250 MTD whereas now its handling close to 500 MTD with no increase in staff The Operators and Plant staff have received the training enthusiastically and Pravinjith on behalf of GIZ and Paradigm thanked them for extending their support The plant efficiencies was limited by lack of resourcesraw material He suggested that the Plant should be run like an ldquoAutonomous business entityrdquo with dedicated budget He advocated the use of the SOP in the day to day work of the plant and suggested that a system of reporting be maintained where efficiencies are monitored with clear result areas for staff is achieved After that Commissioner Mr P Velrasu released the SOP and reminded that staff that they have to follow the SOP He said that when private sector is making profit from MSW the same could be emulated by NMC He also mentioned that in Singapore the MSW plants were headed by Chief Engineer and the staffs have a major role in the city cleaning He told that health check up is mandatory for the plant staff once in six month The workshop was followed by distribution of training certificate to the participants of the workshop Mr Magare Executive Engineer delivered a vote of thanks
6 PESSOP Workshop Report
50 FeedbackOutcomeWay forward Use of SOP routinely by all staff
Plant Manager to ensure that all formats are filled and analysed
Data on spares and inventory to be maintained
Breakdown analysis to be carried out for continuous improvement
MSW plant to be run as a standalone ldquoautonomousrdquo business enterprise with a dedicated budget and decision making capabilities
7 PESSOP Workshop Report
Annexure I Workshop Agenda
Workshop on Standard Operating Procedure for MSW Processing Plant
Nashik
Date 11th May 2011 Time 1030 AM Venue MSW Plant Nashik Time Activity Presentation By 1030- 1040 Welcome and Introductory
Remarks Mr R K Pawar Superintending Engineer NMC
1040- 1050 GIZ support for SWM in Nashik
Mrs Vaishali Nandan Senior Technical Expert GIZ-IGEP
1050 ndash 1110
Presentation on SOP for SWM Plant
Mr Pravinjith KP Managing Director Paradigm Environmental Strategies Ltd
1110- 1130 Launch of the Operatorrsquos Reference Manual - Standard Operating Procedure (SOP) for MSW Processing Plant Nashik Certificate Distribution
1130 ndash 1140
Concluding Remarks by Commissioner
Mr P Velrasu Commissioner Nashik
1140 ndash 1145
Tea and Snacks
8 PESSOP Workshop Report
Annexure II List of participants
9 PESSOP Workshop Report
10 PESSOP Workshop Report
11 PESSOP Workshop Report
Annexure III Photographs
Mr R Pawar welcomed participants and dignitaries
Ms Vaishali Nandan gave overview of GIZ activities
Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner
Commissioner is explaining about importance of SOP
Plant staffs
12 PESSOP Workshop Report
Distribution of certificate to Plant Staff
Plantation at MSW Plant
Training team members
13 PESSOP Workshop Report
Annexure IV Workshop Presentation
Workshop on Standard operating Procedure for MSW Processing Plant
Nashik
PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
6 PESSOP Workshop Report
50 FeedbackOutcomeWay forward Use of SOP routinely by all staff
Plant Manager to ensure that all formats are filled and analysed
Data on spares and inventory to be maintained
Breakdown analysis to be carried out for continuous improvement
MSW plant to be run as a standalone ldquoautonomousrdquo business enterprise with a dedicated budget and decision making capabilities
7 PESSOP Workshop Report
Annexure I Workshop Agenda
Workshop on Standard Operating Procedure for MSW Processing Plant
Nashik
Date 11th May 2011 Time 1030 AM Venue MSW Plant Nashik Time Activity Presentation By 1030- 1040 Welcome and Introductory
Remarks Mr R K Pawar Superintending Engineer NMC
1040- 1050 GIZ support for SWM in Nashik
Mrs Vaishali Nandan Senior Technical Expert GIZ-IGEP
1050 ndash 1110
Presentation on SOP for SWM Plant
Mr Pravinjith KP Managing Director Paradigm Environmental Strategies Ltd
1110- 1130 Launch of the Operatorrsquos Reference Manual - Standard Operating Procedure (SOP) for MSW Processing Plant Nashik Certificate Distribution
1130 ndash 1140
Concluding Remarks by Commissioner
Mr P Velrasu Commissioner Nashik
1140 ndash 1145
Tea and Snacks
8 PESSOP Workshop Report
Annexure II List of participants
9 PESSOP Workshop Report
10 PESSOP Workshop Report
11 PESSOP Workshop Report
Annexure III Photographs
Mr R Pawar welcomed participants and dignitaries
Ms Vaishali Nandan gave overview of GIZ activities
Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner
Commissioner is explaining about importance of SOP
Plant staffs
12 PESSOP Workshop Report
Distribution of certificate to Plant Staff
Plantation at MSW Plant
Training team members
13 PESSOP Workshop Report
Annexure IV Workshop Presentation
Workshop on Standard operating Procedure for MSW Processing Plant
Nashik
PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
7 PESSOP Workshop Report
Annexure I Workshop Agenda
Workshop on Standard Operating Procedure for MSW Processing Plant
Nashik
Date 11th May 2011 Time 1030 AM Venue MSW Plant Nashik Time Activity Presentation By 1030- 1040 Welcome and Introductory
Remarks Mr R K Pawar Superintending Engineer NMC
1040- 1050 GIZ support for SWM in Nashik
Mrs Vaishali Nandan Senior Technical Expert GIZ-IGEP
1050 ndash 1110
Presentation on SOP for SWM Plant
Mr Pravinjith KP Managing Director Paradigm Environmental Strategies Ltd
1110- 1130 Launch of the Operatorrsquos Reference Manual - Standard Operating Procedure (SOP) for MSW Processing Plant Nashik Certificate Distribution
1130 ndash 1140
Concluding Remarks by Commissioner
Mr P Velrasu Commissioner Nashik
1140 ndash 1145
Tea and Snacks
8 PESSOP Workshop Report
Annexure II List of participants
9 PESSOP Workshop Report
10 PESSOP Workshop Report
11 PESSOP Workshop Report
Annexure III Photographs
Mr R Pawar welcomed participants and dignitaries
Ms Vaishali Nandan gave overview of GIZ activities
Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner
Commissioner is explaining about importance of SOP
Plant staffs
12 PESSOP Workshop Report
Distribution of certificate to Plant Staff
Plantation at MSW Plant
Training team members
13 PESSOP Workshop Report
Annexure IV Workshop Presentation
Workshop on Standard operating Procedure for MSW Processing Plant
Nashik
PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
8 PESSOP Workshop Report
Annexure II List of participants
9 PESSOP Workshop Report
10 PESSOP Workshop Report
11 PESSOP Workshop Report
Annexure III Photographs
Mr R Pawar welcomed participants and dignitaries
Ms Vaishali Nandan gave overview of GIZ activities
Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner
Commissioner is explaining about importance of SOP
Plant staffs
12 PESSOP Workshop Report
Distribution of certificate to Plant Staff
Plantation at MSW Plant
Training team members
13 PESSOP Workshop Report
Annexure IV Workshop Presentation
Workshop on Standard operating Procedure for MSW Processing Plant
Nashik
PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
9 PESSOP Workshop Report
10 PESSOP Workshop Report
11 PESSOP Workshop Report
Annexure III Photographs
Mr R Pawar welcomed participants and dignitaries
Ms Vaishali Nandan gave overview of GIZ activities
Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner
Commissioner is explaining about importance of SOP
Plant staffs
12 PESSOP Workshop Report
Distribution of certificate to Plant Staff
Plantation at MSW Plant
Training team members
13 PESSOP Workshop Report
Annexure IV Workshop Presentation
Workshop on Standard operating Procedure for MSW Processing Plant
Nashik
PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
10 PESSOP Workshop Report
11 PESSOP Workshop Report
Annexure III Photographs
Mr R Pawar welcomed participants and dignitaries
Ms Vaishali Nandan gave overview of GIZ activities
Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner
Commissioner is explaining about importance of SOP
Plant staffs
12 PESSOP Workshop Report
Distribution of certificate to Plant Staff
Plantation at MSW Plant
Training team members
13 PESSOP Workshop Report
Annexure IV Workshop Presentation
Workshop on Standard operating Procedure for MSW Processing Plant
Nashik
PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
11 PESSOP Workshop Report
Annexure III Photographs
Mr R Pawar welcomed participants and dignitaries
Ms Vaishali Nandan gave overview of GIZ activities
Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner
Commissioner is explaining about importance of SOP
Plant staffs
12 PESSOP Workshop Report
Distribution of certificate to Plant Staff
Plantation at MSW Plant
Training team members
13 PESSOP Workshop Report
Annexure IV Workshop Presentation
Workshop on Standard operating Procedure for MSW Processing Plant
Nashik
PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
12 PESSOP Workshop Report
Distribution of certificate to Plant Staff
Plantation at MSW Plant
Training team members
13 PESSOP Workshop Report
Annexure IV Workshop Presentation
Workshop on Standard operating Procedure for MSW Processing Plant
Nashik
PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
13 PESSOP Workshop Report
Annexure IV Workshop Presentation
Workshop on Standard operating Procedure for MSW Processing Plant
Nashik
PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Workshop on Standard operating Procedure for MSW Processing Plant
Nashik
PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Objective and methods of the Hands on Training Programme
bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation
bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery
bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively
bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Sealed Landfill plot
Proposed Waste Storage Area
Waste Heap 1
Sites for future New Sanitary landfill
Waste Heap 2
Nashik Municipality Corporation
Waste Treatment Facilities Improvement of Waste Disposal
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Head-Facility PampD
Head Maintenance
Head - EHS Admin Officer
MSW PLANT MANAGER
Supervisor -MRF
Manager-Horticulture
Supervisor -windrow -
Supervisor-Landfill works
Supervisor-ETP
Weigh bridgeoperator
Supervisor ndashHeavy Vehicles
Supervisor ndashPlant amp Machinery
PCB Clearances
Safety Health
Monitoring
Accounts
Finance
Media
Liasioning
Political
Pay roll
Training
Organizational Chart for Khat PrakalpNashik Municipal Corporation
Total Number of workers - 72
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Windrow Management
Placing wet waste in first windrow using loader Daily designated slots for windrows to be
maintained
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Presorting and screening operation
Check Hydraulic levels of all power packsCheck electrical supply voltage
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Completely release the FCV
Pressure guage reading should be 50kgcm2 after gradually closing FCV
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Shutting Down the Plant
Remove wasterags stuck to the machine
Keep the equipment free of debris and garbage
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Greasing of nipples
Greasing of chains and drives
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Finishing
Sieving of matured compost (4mm sieve)
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m
Heaps too wet or excess organic Turn or mix windrow maybe add dry matter
Temperature too high Turn windrow
Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow
Ruts and holes Regrade or reconstruct use careful equipment operation
Inadequate slope Regrade at recommended slope design
Improper construction Align windrows to run down slope not across
Inadequate composting rate
bull with low windrow temp
bull with high windrow temp
Insufficient moisture Add more water initially or add water while turning
Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary
Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons
Lack of nitrogen Mix in a nitrogen source
Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials
Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material
Not enough water Add water and turn heaps
Stray sparks embers Keep potential fire sources away from heaps
Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)
practice storm water management methods to divert surface water away from compost orcuring heaps
Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
DOrsquos
bull Implement and maintain SOP faithfully
bull Monitor yard operation diligently
bull Survey the raw material catchmentrsquos area periodically
bull Select MSW rich in organic matter
bull Keep a regular watch on the quality of MSW
bull Always use fresh slurry
bull Test the water sample for pH and salinity regularly
bull Always follow safe measures
bull Enforce traffic rules strictly for incoming vehicles
bull Prepare working area for ragpickers
bull Keep dump yard area neat and clean
bull Develop amp maintain good rapport with Municipal Corporation at all levels
bull Keep records for all observations in prescribed formats
bull Collect leachate from windrows via drains and collection tank and use with garden mix
bull Take corrective actions without delay
bull Develop and maintain greenbelt and garden
bull Dispose process rejects scientifically
bull Harness maximum resource recovery
bull Apply correct dosage inoculum
bull Turn the windrows as per schedule
bull Reject out rightly hospitalindustrialhazardous waste
bull Always mask slaughter housefishchicken waste with regular garbage
bull Use HERBAL SANITISER for regular sanitisation of the premises
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Compost equipments In Ltrs
1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts
Tyres required for mobile equipments vehicleSize
1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos
3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos
Others
1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP
Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY
bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste
MCS bull NMC PLANT MANAGER DAILY
bull Tonsdaybull Compost qualitybull End user data
HANJER bull DAILY
bull Tonsdaybull RDF qualitybull End user data
HANJER bull DAILY
bull Tonsday HANJER bull DAILY
bull Tonsmonthbull Rejected waste MCS bull MONTHLY
bull Operation hoursmonth HANJER bull MONTHLY
bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER
bull
MONTHLY
bull Complaints of odors bull Action taken to prevent
recurrenceHANJER
bull
MONTHLY
bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY
Compost quality At plantbull Batch certificatesbull End user data
MONTHLY
RDF quality
bull Output quality control bull International standards MONTHLY
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly
Module - 1(Plant Machinery amp Equipment)
1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer
Load cells Observation if required cleaning of the same and also the UPS Maintenece
Same as Weekly Maintenance
cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem
2Compost Plant Area
General Cleaning sweeping of the area
same Same as Weekly Maintenance
White washing of the area and Modifications and rectifications if any
Hopper Chute and the feeding Conveyor to Trammel
Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order
Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers
Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance
Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc
All Trammel amp Hydraulic Drive system
Daily Cleaning of the Holes of the sheets and General Maintence
Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups
Tyre rollers Maintenance amp Bearings Greasings and alighnment etc
Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards
All Accept Conveyor amp Reject Conveyors
Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely
Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages
Same as Weekly Maintenance
Bearings maintenance amp Hydraulic pipes and motor Maintenance
1
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Good housekeeping
Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards
Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Good housekeeping
Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary
Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
First Aid
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible
Signs and symptoms of heat exhaustion include the following
Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Take the following steps to administer first aid for heat
exhaustion Have the victim lie down in a
cool or shaded place
If the victim is conscious have himher slowly sip cool water
If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible
If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
First Aid Kit
Band AidsWound Disinfection
Scissors
Bandages Absorbent Cotton
Eye Wash
CONTENT OF A FIRST AID KIT
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
How to manage external bleeding
1 APPLY PRESSURE TO THE WOUND
Remove or cut the casualtyrsquos clothing to expose wound
If a sterile dressing or pad is immediately available cover the wound
Apply direct pressure over the wound with your fingers or palm
2 RAISE AND SUPPORT INJURED PART
Make sure the injured part is raised above the level of the casualtyrsquos heart
Lay the casualty down
Handle the injured part gentlyif you suspect the injury involves afracture
3 BANDAGE WOUND
Apply a sterile dressing over any original pad and bandage firmly inplace
Bandage another pad on top if blood seeps through
Check the circulation beyond the bandage at intervals loosen it if it is too tight
4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone
5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Emergency showers and eyewash stations
The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical
Delaying treatment even for a few seconds may cause serious injury
Emergency showers and eyewash stations provide on-the-spot decontamination
They allow workers to flush away hazardous substances that can cause injury
Showers Eyewash System
Eyewash Method
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Health and Safety and In-house training workshop
bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo
bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Practical in-house demonstration covered following aspects
bullMedias of Fire Fighting
bullTypes of Extinguishing Agents
bullEffects of Extinguishing
bullSuitability on Different classes of fire
bull10 steps of life saver
bullUsing LPG Safely
bullSave Yourself by Yourself In case of Emergency
bullFirst Aid and Emergency Care Techniques
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
In-house training on different types of fire extinguishing agents
In-house Training on Medias of Fire Safety to SWM plant workers
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Practical demonstration on First Aid in case of Head Injury
Practical demonstration on First Aid in case of bone fractures
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
What is PPE
Head protection Eye and Face
protection Hearing protection Respiratory protection Arm and Hand
protection Foot and Leg
protection Protective clothing
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Personal Protective Equipment (PPE)
Leather Asbestos PVC Leg guard
Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Personal Protective Equipment
Ear and Hearing Protection If you work in a high noise area wear hearing protection Most
hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708
DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Personal Protective Equipment (PPE)
Eye and Face Protection Employees must wear protection if hazards exist that could cause
eye or face injury
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Use Protective Masks
DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
Follow up actions
Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled
and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous
improvement MSW plant to be run as a standalone ldquoautonomousrdquo
business enterprise with a dedicated budget and decision making capabilities
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
THANK YOU For more details contact
Paradigm Environmental Strategies (P) Ltd
916 8th Floor139Oxford Towers HAL Airport Road
Bangalore 560008
Email infoecoparadigmcom
Website wwwecoparadigmcom
Phone + +91-80-2520 7454
Cell +91-94480 77904
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