2012

Submitted by

Paradigm Environmental

Strategies Pvt Ltd

Bangalore

Workshop on Standard Operating Procedure

for MSW Processing Plant Nashik

2 PESSOP Workshop Report

Table of Contents Page No 10 Introduction 3 20 Objectives of the workshop 4 30 Target Group 4 40 Workshop Proceedings 4 50 FeedbackOutcomeWay forward 6 Annexure I Agenda of the Workshop Annexure II List of participants Annexure III Photographs Annexure IV Presentation Annexure V Certificate

3 PESSOP Workshop Report

Workshop on Standard Operating Procedure for MSW Processing Plant Nashik Person present at Workshop

1 Mr P Velrasu Commissioner Nashik Municipal Corporation

2 Mr R K Pawar Superintendent Engineer NMC

3 Mr Magare Executive Engineer

4 Plant staff

Resource Person

1 Ms Vaishal Nandan Senior Technical Expert GIZ Delhi

2 Mr Pravinjith K P Managing Director Paradigm Environmental Strategies Pvt Ltd

3 Mr Jitendra Yadav Environment Consultant GIZ Environment cell - NMC

10 Introduction GIZ-ASEM in partnership with the Ministry of Environment and Forests Government of India is supporting the Ministry of Urban Development Government of India and the Ministry of Housing amp Urban Poverty Alleviation Government of India in strengthening the environmental components under the Jawaharlal Nehru Renewal Mission (JNNURM) in this case in the sector of Solid Waste Management Within the scope of the technical cooperation 7 cities are included namely Cochin Raipur Shimla Nashik Varanasi Tirupati and Nainital Standard Operation Manual has been developed under the framework of the GIZ-ASEM technical cooperation with Nashik Municipal Corporation by a team of international and national experts (Bernhard Schenk Germany Bughard Rompel Germany Paradigm Environmental Strategies Bangalore) It is therefore tuned to the existing SWM facility of Nashik

4 PESSOP Workshop Report

GIZ with support of Paradigm Environmental Strategies Pvt Ltd organized an in plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik The program covered various on the job trainings for the Plant Manager and staff regarding plant maintenance and day to day operations This workshop was organized by GIZ with support of Paradigm Environmental Strategies Pvt Ltd as the final workshop for this training program

20 Objectives of the workshop The main objectives of this workshop are

bull To show case the work undertaken during the in-plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik

bull To provide an orientation of the Standard Operating Procedure developed for the Municipal Solid Waste Management Processing Plant at Nashik to the Commissioner Senior Officials of Nashik Municipal Corporation Plant Manager and Plant staff

30 Target Group bull Nashik Municipal Corporation Commissioner and Senior Officials

bull Nashik Municipal Corporation Staff at the Integrated Municipal Solid Waste Plant Khat Prakalp Nashik

40 Workshop Proceedings The workshop proceedingsdiscussion during the workshop Mr Jitendra Yadav welcomed the guests and requested Mr R K Pawar to give overview of workshop Mr R K Pawar Superintendent Engineer introduced the dignitaries and explained the objectives of the workshop He thanked GIZ and Paradigm for conducting the year long ldquoin-plantrdquo training on Solid Waste Management

5 PESSOP Workshop Report

After that Ms Vaishali Nandan explained the role of GIZ and its activities in NMC She spoke in detailed about GIZ involvement in municipal solid waste management with Nashik Municipal Corporation She explained that GIZ initiatives for documenting commercial establishments in the city with NMC were aimed at improving the input quality of the organic load for the MSWPP The awareness program for segregation of waste with NMC for the community school children and municipal staff was also with the aim of improving segregated waste delivery to the plant MSW Plan for Nashik is a communication tool developed by GIZ and NMC and is displayed on NMC website GIZ is also in the process of making a small demonstration plant which will produce energy for the MSWPP by co-fermentation of organic waste and septage She stated that Nashik is the largest plant in the country which is run by a Municipal Corporation itself and hoped that the training and the Standard Operating Procedure (SOP) that has been developed by GIZ will help the Plant Manager and the Plant staff to run the facility like a factory She thanked NMC Officials and the Plant staff for cooperating during the training and taking benefit of the same Later Mr Pravinjith explained that the MSWPP at Nashik is one of the best in the country featuring all the latest technology like Composting RDF and leachate management It serves as the only example of such a facility which is being run by Corporation Paradigm is involved in 30 other such integrated plants across the country but they are all managed by private sector He said that the plant staff was initially meant to cater to 250 MTD whereas now its handling close to 500 MTD with no increase in staff The Operators and Plant staff have received the training enthusiastically and Pravinjith on behalf of GIZ and Paradigm thanked them for extending their support The plant efficiencies was limited by lack of resourcesraw material He suggested that the Plant should be run like an ldquoAutonomous business entityrdquo with dedicated budget He advocated the use of the SOP in the day to day work of the plant and suggested that a system of reporting be maintained where efficiencies are monitored with clear result areas for staff is achieved After that Commissioner Mr P Velrasu released the SOP and reminded that staff that they have to follow the SOP He said that when private sector is making profit from MSW the same could be emulated by NMC He also mentioned that in Singapore the MSW plants were headed by Chief Engineer and the staffs have a major role in the city cleaning He told that health check up is mandatory for the plant staff once in six month The workshop was followed by distribution of training certificate to the participants of the workshop Mr Magare Executive Engineer delivered a vote of thanks

6 PESSOP Workshop Report

50 FeedbackOutcomeWay forward Use of SOP routinely by all staff

Plant Manager to ensure that all formats are filled and analysed

Data on spares and inventory to be maintained

Breakdown analysis to be carried out for continuous improvement

MSW plant to be run as a standalone ldquoautonomousrdquo business enterprise with a dedicated budget and decision making capabilities

7 PESSOP Workshop Report

Annexure I Workshop Agenda

Workshop on Standard Operating Procedure for MSW Processing Plant

Nashik

Date 11th May 2011 Time 1030 AM Venue MSW Plant Nashik Time Activity Presentation By 1030- 1040 Welcome and Introductory

Remarks Mr R K Pawar Superintending Engineer NMC

1040- 1050 GIZ support for SWM in Nashik

Mrs Vaishali Nandan Senior Technical Expert GIZ-IGEP

1050 ndash 1110

Presentation on SOP for SWM Plant

Mr Pravinjith KP Managing Director Paradigm Environmental Strategies Ltd

1110- 1130 Launch of the Operatorrsquos Reference Manual - Standard Operating Procedure (SOP) for MSW Processing Plant Nashik Certificate Distribution

1130 ndash 1140

Concluding Remarks by Commissioner

Mr P Velrasu Commissioner Nashik

1140 ndash 1145

Tea and Snacks

8 PESSOP Workshop Report

Annexure II List of participants

9 PESSOP Workshop Report

10 PESSOP Workshop Report

11 PESSOP Workshop Report

Annexure III Photographs

Mr R Pawar welcomed participants and dignitaries

Ms Vaishali Nandan gave overview of GIZ activities

Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner

Commissioner is explaining about importance of SOP

Plant staffs

12 PESSOP Workshop Report

Distribution of certificate to Plant Staff

Plantation at MSW Plant

Training team members

13 PESSOP Workshop Report

Annexure IV Workshop Presentation

Workshop on Standard operating Procedure for MSW Processing Plant

Nashik

PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

2 PESSOP Workshop Report

Table of Contents Page No 10 Introduction 3 20 Objectives of the workshop 4 30 Target Group 4 40 Workshop Proceedings 4 50 FeedbackOutcomeWay forward 6 Annexure I Agenda of the Workshop Annexure II List of participants Annexure III Photographs Annexure IV Presentation Annexure V Certificate

3 PESSOP Workshop Report

Workshop on Standard Operating Procedure for MSW Processing Plant Nashik Person present at Workshop

1 Mr P Velrasu Commissioner Nashik Municipal Corporation

2 Mr R K Pawar Superintendent Engineer NMC

3 Mr Magare Executive Engineer

4 Plant staff

Resource Person

1 Ms Vaishal Nandan Senior Technical Expert GIZ Delhi

2 Mr Pravinjith K P Managing Director Paradigm Environmental Strategies Pvt Ltd

3 Mr Jitendra Yadav Environment Consultant GIZ Environment cell - NMC

10 Introduction GIZ-ASEM in partnership with the Ministry of Environment and Forests Government of India is supporting the Ministry of Urban Development Government of India and the Ministry of Housing amp Urban Poverty Alleviation Government of India in strengthening the environmental components under the Jawaharlal Nehru Renewal Mission (JNNURM) in this case in the sector of Solid Waste Management Within the scope of the technical cooperation 7 cities are included namely Cochin Raipur Shimla Nashik Varanasi Tirupati and Nainital Standard Operation Manual has been developed under the framework of the GIZ-ASEM technical cooperation with Nashik Municipal Corporation by a team of international and national experts (Bernhard Schenk Germany Bughard Rompel Germany Paradigm Environmental Strategies Bangalore) It is therefore tuned to the existing SWM facility of Nashik

4 PESSOP Workshop Report

GIZ with support of Paradigm Environmental Strategies Pvt Ltd organized an in plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik The program covered various on the job trainings for the Plant Manager and staff regarding plant maintenance and day to day operations This workshop was organized by GIZ with support of Paradigm Environmental Strategies Pvt Ltd as the final workshop for this training program

20 Objectives of the workshop The main objectives of this workshop are

bull To show case the work undertaken during the in-plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik

bull To provide an orientation of the Standard Operating Procedure developed for the Municipal Solid Waste Management Processing Plant at Nashik to the Commissioner Senior Officials of Nashik Municipal Corporation Plant Manager and Plant staff

30 Target Group bull Nashik Municipal Corporation Commissioner and Senior Officials

bull Nashik Municipal Corporation Staff at the Integrated Municipal Solid Waste Plant Khat Prakalp Nashik

40 Workshop Proceedings The workshop proceedingsdiscussion during the workshop Mr Jitendra Yadav welcomed the guests and requested Mr R K Pawar to give overview of workshop Mr R K Pawar Superintendent Engineer introduced the dignitaries and explained the objectives of the workshop He thanked GIZ and Paradigm for conducting the year long ldquoin-plantrdquo training on Solid Waste Management

5 PESSOP Workshop Report

After that Ms Vaishali Nandan explained the role of GIZ and its activities in NMC She spoke in detailed about GIZ involvement in municipal solid waste management with Nashik Municipal Corporation She explained that GIZ initiatives for documenting commercial establishments in the city with NMC were aimed at improving the input quality of the organic load for the MSWPP The awareness program for segregation of waste with NMC for the community school children and municipal staff was also with the aim of improving segregated waste delivery to the plant MSW Plan for Nashik is a communication tool developed by GIZ and NMC and is displayed on NMC website GIZ is also in the process of making a small demonstration plant which will produce energy for the MSWPP by co-fermentation of organic waste and septage She stated that Nashik is the largest plant in the country which is run by a Municipal Corporation itself and hoped that the training and the Standard Operating Procedure (SOP) that has been developed by GIZ will help the Plant Manager and the Plant staff to run the facility like a factory She thanked NMC Officials and the Plant staff for cooperating during the training and taking benefit of the same Later Mr Pravinjith explained that the MSWPP at Nashik is one of the best in the country featuring all the latest technology like Composting RDF and leachate management It serves as the only example of such a facility which is being run by Corporation Paradigm is involved in 30 other such integrated plants across the country but they are all managed by private sector He said that the plant staff was initially meant to cater to 250 MTD whereas now its handling close to 500 MTD with no increase in staff The Operators and Plant staff have received the training enthusiastically and Pravinjith on behalf of GIZ and Paradigm thanked them for extending their support The plant efficiencies was limited by lack of resourcesraw material He suggested that the Plant should be run like an ldquoAutonomous business entityrdquo with dedicated budget He advocated the use of the SOP in the day to day work of the plant and suggested that a system of reporting be maintained where efficiencies are monitored with clear result areas for staff is achieved After that Commissioner Mr P Velrasu released the SOP and reminded that staff that they have to follow the SOP He said that when private sector is making profit from MSW the same could be emulated by NMC He also mentioned that in Singapore the MSW plants were headed by Chief Engineer and the staffs have a major role in the city cleaning He told that health check up is mandatory for the plant staff once in six month The workshop was followed by distribution of training certificate to the participants of the workshop Mr Magare Executive Engineer delivered a vote of thanks

6 PESSOP Workshop Report

50 FeedbackOutcomeWay forward Use of SOP routinely by all staff

Plant Manager to ensure that all formats are filled and analysed

Data on spares and inventory to be maintained

Breakdown analysis to be carried out for continuous improvement

MSW plant to be run as a standalone ldquoautonomousrdquo business enterprise with a dedicated budget and decision making capabilities

7 PESSOP Workshop Report

Annexure I Workshop Agenda

Workshop on Standard Operating Procedure for MSW Processing Plant

Nashik

Date 11th May 2011 Time 1030 AM Venue MSW Plant Nashik Time Activity Presentation By 1030- 1040 Welcome and Introductory

Remarks Mr R K Pawar Superintending Engineer NMC

1040- 1050 GIZ support for SWM in Nashik

Mrs Vaishali Nandan Senior Technical Expert GIZ-IGEP

1050 ndash 1110

Presentation on SOP for SWM Plant

Mr Pravinjith KP Managing Director Paradigm Environmental Strategies Ltd

1110- 1130 Launch of the Operatorrsquos Reference Manual - Standard Operating Procedure (SOP) for MSW Processing Plant Nashik Certificate Distribution

1130 ndash 1140

Concluding Remarks by Commissioner

Mr P Velrasu Commissioner Nashik

1140 ndash 1145

Tea and Snacks

8 PESSOP Workshop Report

Annexure II List of participants

9 PESSOP Workshop Report

10 PESSOP Workshop Report

11 PESSOP Workshop Report

Annexure III Photographs

Mr R Pawar welcomed participants and dignitaries

Ms Vaishali Nandan gave overview of GIZ activities

Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner

Commissioner is explaining about importance of SOP

Plant staffs

12 PESSOP Workshop Report

Distribution of certificate to Plant Staff

Plantation at MSW Plant

Training team members

13 PESSOP Workshop Report

Annexure IV Workshop Presentation

Workshop on Standard operating Procedure for MSW Processing Plant

Nashik

PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

3 PESSOP Workshop Report

Workshop on Standard Operating Procedure for MSW Processing Plant Nashik Person present at Workshop

1 Mr P Velrasu Commissioner Nashik Municipal Corporation

2 Mr R K Pawar Superintendent Engineer NMC

3 Mr Magare Executive Engineer

4 Plant staff

Resource Person

1 Ms Vaishal Nandan Senior Technical Expert GIZ Delhi

2 Mr Pravinjith K P Managing Director Paradigm Environmental Strategies Pvt Ltd

3 Mr Jitendra Yadav Environment Consultant GIZ Environment cell - NMC

10 Introduction GIZ-ASEM in partnership with the Ministry of Environment and Forests Government of India is supporting the Ministry of Urban Development Government of India and the Ministry of Housing amp Urban Poverty Alleviation Government of India in strengthening the environmental components under the Jawaharlal Nehru Renewal Mission (JNNURM) in this case in the sector of Solid Waste Management Within the scope of the technical cooperation 7 cities are included namely Cochin Raipur Shimla Nashik Varanasi Tirupati and Nainital Standard Operation Manual has been developed under the framework of the GIZ-ASEM technical cooperation with Nashik Municipal Corporation by a team of international and national experts (Bernhard Schenk Germany Bughard Rompel Germany Paradigm Environmental Strategies Bangalore) It is therefore tuned to the existing SWM facility of Nashik

4 PESSOP Workshop Report

GIZ with support of Paradigm Environmental Strategies Pvt Ltd organized an in plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik The program covered various on the job trainings for the Plant Manager and staff regarding plant maintenance and day to day operations This workshop was organized by GIZ with support of Paradigm Environmental Strategies Pvt Ltd as the final workshop for this training program

20 Objectives of the workshop The main objectives of this workshop are

bull To show case the work undertaken during the in-plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik

bull To provide an orientation of the Standard Operating Procedure developed for the Municipal Solid Waste Management Processing Plant at Nashik to the Commissioner Senior Officials of Nashik Municipal Corporation Plant Manager and Plant staff

30 Target Group bull Nashik Municipal Corporation Commissioner and Senior Officials

bull Nashik Municipal Corporation Staff at the Integrated Municipal Solid Waste Plant Khat Prakalp Nashik

40 Workshop Proceedings The workshop proceedingsdiscussion during the workshop Mr Jitendra Yadav welcomed the guests and requested Mr R K Pawar to give overview of workshop Mr R K Pawar Superintendent Engineer introduced the dignitaries and explained the objectives of the workshop He thanked GIZ and Paradigm for conducting the year long ldquoin-plantrdquo training on Solid Waste Management

5 PESSOP Workshop Report

After that Ms Vaishali Nandan explained the role of GIZ and its activities in NMC She spoke in detailed about GIZ involvement in municipal solid waste management with Nashik Municipal Corporation She explained that GIZ initiatives for documenting commercial establishments in the city with NMC were aimed at improving the input quality of the organic load for the MSWPP The awareness program for segregation of waste with NMC for the community school children and municipal staff was also with the aim of improving segregated waste delivery to the plant MSW Plan for Nashik is a communication tool developed by GIZ and NMC and is displayed on NMC website GIZ is also in the process of making a small demonstration plant which will produce energy for the MSWPP by co-fermentation of organic waste and septage She stated that Nashik is the largest plant in the country which is run by a Municipal Corporation itself and hoped that the training and the Standard Operating Procedure (SOP) that has been developed by GIZ will help the Plant Manager and the Plant staff to run the facility like a factory She thanked NMC Officials and the Plant staff for cooperating during the training and taking benefit of the same Later Mr Pravinjith explained that the MSWPP at Nashik is one of the best in the country featuring all the latest technology like Composting RDF and leachate management It serves as the only example of such a facility which is being run by Corporation Paradigm is involved in 30 other such integrated plants across the country but they are all managed by private sector He said that the plant staff was initially meant to cater to 250 MTD whereas now its handling close to 500 MTD with no increase in staff The Operators and Plant staff have received the training enthusiastically and Pravinjith on behalf of GIZ and Paradigm thanked them for extending their support The plant efficiencies was limited by lack of resourcesraw material He suggested that the Plant should be run like an ldquoAutonomous business entityrdquo with dedicated budget He advocated the use of the SOP in the day to day work of the plant and suggested that a system of reporting be maintained where efficiencies are monitored with clear result areas for staff is achieved After that Commissioner Mr P Velrasu released the SOP and reminded that staff that they have to follow the SOP He said that when private sector is making profit from MSW the same could be emulated by NMC He also mentioned that in Singapore the MSW plants were headed by Chief Engineer and the staffs have a major role in the city cleaning He told that health check up is mandatory for the plant staff once in six month The workshop was followed by distribution of training certificate to the participants of the workshop Mr Magare Executive Engineer delivered a vote of thanks

6 PESSOP Workshop Report

50 FeedbackOutcomeWay forward Use of SOP routinely by all staff

Plant Manager to ensure that all formats are filled and analysed

Data on spares and inventory to be maintained

Breakdown analysis to be carried out for continuous improvement

MSW plant to be run as a standalone ldquoautonomousrdquo business enterprise with a dedicated budget and decision making capabilities

7 PESSOP Workshop Report

Annexure I Workshop Agenda

Workshop on Standard Operating Procedure for MSW Processing Plant

Nashik

Date 11th May 2011 Time 1030 AM Venue MSW Plant Nashik Time Activity Presentation By 1030- 1040 Welcome and Introductory

Remarks Mr R K Pawar Superintending Engineer NMC

1040- 1050 GIZ support for SWM in Nashik

Mrs Vaishali Nandan Senior Technical Expert GIZ-IGEP

1050 ndash 1110

Presentation on SOP for SWM Plant

Mr Pravinjith KP Managing Director Paradigm Environmental Strategies Ltd

1110- 1130 Launch of the Operatorrsquos Reference Manual - Standard Operating Procedure (SOP) for MSW Processing Plant Nashik Certificate Distribution

1130 ndash 1140

Concluding Remarks by Commissioner

Mr P Velrasu Commissioner Nashik

1140 ndash 1145

Tea and Snacks

8 PESSOP Workshop Report

Annexure II List of participants

9 PESSOP Workshop Report

10 PESSOP Workshop Report

11 PESSOP Workshop Report

Annexure III Photographs

Mr R Pawar welcomed participants and dignitaries

Ms Vaishali Nandan gave overview of GIZ activities

Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner

Commissioner is explaining about importance of SOP

Plant staffs

12 PESSOP Workshop Report

Distribution of certificate to Plant Staff

Plantation at MSW Plant

Training team members

13 PESSOP Workshop Report

Annexure IV Workshop Presentation

Workshop on Standard operating Procedure for MSW Processing Plant

Nashik

PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

4 PESSOP Workshop Report

GIZ with support of Paradigm Environmental Strategies Pvt Ltd organized an in plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik The program covered various on the job trainings for the Plant Manager and staff regarding plant maintenance and day to day operations This workshop was organized by GIZ with support of Paradigm Environmental Strategies Pvt Ltd as the final workshop for this training program

20 Objectives of the workshop The main objectives of this workshop are

bull To show case the work undertaken during the in-plant training for Performance Optimization of the Municipal Solid Waste Processing Plant Nashik

bull To provide an orientation of the Standard Operating Procedure developed for the Municipal Solid Waste Management Processing Plant at Nashik to the Commissioner Senior Officials of Nashik Municipal Corporation Plant Manager and Plant staff

30 Target Group bull Nashik Municipal Corporation Commissioner and Senior Officials

bull Nashik Municipal Corporation Staff at the Integrated Municipal Solid Waste Plant Khat Prakalp Nashik

40 Workshop Proceedings The workshop proceedingsdiscussion during the workshop Mr Jitendra Yadav welcomed the guests and requested Mr R K Pawar to give overview of workshop Mr R K Pawar Superintendent Engineer introduced the dignitaries and explained the objectives of the workshop He thanked GIZ and Paradigm for conducting the year long ldquoin-plantrdquo training on Solid Waste Management

5 PESSOP Workshop Report

After that Ms Vaishali Nandan explained the role of GIZ and its activities in NMC She spoke in detailed about GIZ involvement in municipal solid waste management with Nashik Municipal Corporation She explained that GIZ initiatives for documenting commercial establishments in the city with NMC were aimed at improving the input quality of the organic load for the MSWPP The awareness program for segregation of waste with NMC for the community school children and municipal staff was also with the aim of improving segregated waste delivery to the plant MSW Plan for Nashik is a communication tool developed by GIZ and NMC and is displayed on NMC website GIZ is also in the process of making a small demonstration plant which will produce energy for the MSWPP by co-fermentation of organic waste and septage She stated that Nashik is the largest plant in the country which is run by a Municipal Corporation itself and hoped that the training and the Standard Operating Procedure (SOP) that has been developed by GIZ will help the Plant Manager and the Plant staff to run the facility like a factory She thanked NMC Officials and the Plant staff for cooperating during the training and taking benefit of the same Later Mr Pravinjith explained that the MSWPP at Nashik is one of the best in the country featuring all the latest technology like Composting RDF and leachate management It serves as the only example of such a facility which is being run by Corporation Paradigm is involved in 30 other such integrated plants across the country but they are all managed by private sector He said that the plant staff was initially meant to cater to 250 MTD whereas now its handling close to 500 MTD with no increase in staff The Operators and Plant staff have received the training enthusiastically and Pravinjith on behalf of GIZ and Paradigm thanked them for extending their support The plant efficiencies was limited by lack of resourcesraw material He suggested that the Plant should be run like an ldquoAutonomous business entityrdquo with dedicated budget He advocated the use of the SOP in the day to day work of the plant and suggested that a system of reporting be maintained where efficiencies are monitored with clear result areas for staff is achieved After that Commissioner Mr P Velrasu released the SOP and reminded that staff that they have to follow the SOP He said that when private sector is making profit from MSW the same could be emulated by NMC He also mentioned that in Singapore the MSW plants were headed by Chief Engineer and the staffs have a major role in the city cleaning He told that health check up is mandatory for the plant staff once in six month The workshop was followed by distribution of training certificate to the participants of the workshop Mr Magare Executive Engineer delivered a vote of thanks

6 PESSOP Workshop Report

50 FeedbackOutcomeWay forward Use of SOP routinely by all staff

Plant Manager to ensure that all formats are filled and analysed

Data on spares and inventory to be maintained

Breakdown analysis to be carried out for continuous improvement

MSW plant to be run as a standalone ldquoautonomousrdquo business enterprise with a dedicated budget and decision making capabilities

7 PESSOP Workshop Report

Annexure I Workshop Agenda

Workshop on Standard Operating Procedure for MSW Processing Plant

Nashik

Date 11th May 2011 Time 1030 AM Venue MSW Plant Nashik Time Activity Presentation By 1030- 1040 Welcome and Introductory

Remarks Mr R K Pawar Superintending Engineer NMC

1040- 1050 GIZ support for SWM in Nashik

Mrs Vaishali Nandan Senior Technical Expert GIZ-IGEP

1050 ndash 1110

Presentation on SOP for SWM Plant

Mr Pravinjith KP Managing Director Paradigm Environmental Strategies Ltd

1110- 1130 Launch of the Operatorrsquos Reference Manual - Standard Operating Procedure (SOP) for MSW Processing Plant Nashik Certificate Distribution

1130 ndash 1140

Concluding Remarks by Commissioner

Mr P Velrasu Commissioner Nashik

1140 ndash 1145

Tea and Snacks

8 PESSOP Workshop Report

Annexure II List of participants

9 PESSOP Workshop Report

10 PESSOP Workshop Report

11 PESSOP Workshop Report

Annexure III Photographs

Mr R Pawar welcomed participants and dignitaries

Ms Vaishali Nandan gave overview of GIZ activities

Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner

Commissioner is explaining about importance of SOP

Plant staffs

12 PESSOP Workshop Report

Distribution of certificate to Plant Staff

Plantation at MSW Plant

Training team members

13 PESSOP Workshop Report

Annexure IV Workshop Presentation

Workshop on Standard operating Procedure for MSW Processing Plant

Nashik

PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

5 PESSOP Workshop Report

After that Ms Vaishali Nandan explained the role of GIZ and its activities in NMC She spoke in detailed about GIZ involvement in municipal solid waste management with Nashik Municipal Corporation She explained that GIZ initiatives for documenting commercial establishments in the city with NMC were aimed at improving the input quality of the organic load for the MSWPP The awareness program for segregation of waste with NMC for the community school children and municipal staff was also with the aim of improving segregated waste delivery to the plant MSW Plan for Nashik is a communication tool developed by GIZ and NMC and is displayed on NMC website GIZ is also in the process of making a small demonstration plant which will produce energy for the MSWPP by co-fermentation of organic waste and septage She stated that Nashik is the largest plant in the country which is run by a Municipal Corporation itself and hoped that the training and the Standard Operating Procedure (SOP) that has been developed by GIZ will help the Plant Manager and the Plant staff to run the facility like a factory She thanked NMC Officials and the Plant staff for cooperating during the training and taking benefit of the same Later Mr Pravinjith explained that the MSWPP at Nashik is one of the best in the country featuring all the latest technology like Composting RDF and leachate management It serves as the only example of such a facility which is being run by Corporation Paradigm is involved in 30 other such integrated plants across the country but they are all managed by private sector He said that the plant staff was initially meant to cater to 250 MTD whereas now its handling close to 500 MTD with no increase in staff The Operators and Plant staff have received the training enthusiastically and Pravinjith on behalf of GIZ and Paradigm thanked them for extending their support The plant efficiencies was limited by lack of resourcesraw material He suggested that the Plant should be run like an ldquoAutonomous business entityrdquo with dedicated budget He advocated the use of the SOP in the day to day work of the plant and suggested that a system of reporting be maintained where efficiencies are monitored with clear result areas for staff is achieved After that Commissioner Mr P Velrasu released the SOP and reminded that staff that they have to follow the SOP He said that when private sector is making profit from MSW the same could be emulated by NMC He also mentioned that in Singapore the MSW plants were headed by Chief Engineer and the staffs have a major role in the city cleaning He told that health check up is mandatory for the plant staff once in six month The workshop was followed by distribution of training certificate to the participants of the workshop Mr Magare Executive Engineer delivered a vote of thanks

6 PESSOP Workshop Report

50 FeedbackOutcomeWay forward Use of SOP routinely by all staff

Plant Manager to ensure that all formats are filled and analysed

Data on spares and inventory to be maintained

Breakdown analysis to be carried out for continuous improvement

MSW plant to be run as a standalone ldquoautonomousrdquo business enterprise with a dedicated budget and decision making capabilities

7 PESSOP Workshop Report

Annexure I Workshop Agenda

Workshop on Standard Operating Procedure for MSW Processing Plant

Nashik

Date 11th May 2011 Time 1030 AM Venue MSW Plant Nashik Time Activity Presentation By 1030- 1040 Welcome and Introductory

Remarks Mr R K Pawar Superintending Engineer NMC

1040- 1050 GIZ support for SWM in Nashik

Mrs Vaishali Nandan Senior Technical Expert GIZ-IGEP

1050 ndash 1110

Presentation on SOP for SWM Plant

Mr Pravinjith KP Managing Director Paradigm Environmental Strategies Ltd

1110- 1130 Launch of the Operatorrsquos Reference Manual - Standard Operating Procedure (SOP) for MSW Processing Plant Nashik Certificate Distribution

1130 ndash 1140

Concluding Remarks by Commissioner

Mr P Velrasu Commissioner Nashik

1140 ndash 1145

Tea and Snacks

8 PESSOP Workshop Report

Annexure II List of participants

9 PESSOP Workshop Report

10 PESSOP Workshop Report

11 PESSOP Workshop Report

Annexure III Photographs

Mr R Pawar welcomed participants and dignitaries

Ms Vaishali Nandan gave overview of GIZ activities

Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner

Commissioner is explaining about importance of SOP

Plant staffs

12 PESSOP Workshop Report

Distribution of certificate to Plant Staff

Plantation at MSW Plant

Training team members

13 PESSOP Workshop Report

Annexure IV Workshop Presentation

Workshop on Standard operating Procedure for MSW Processing Plant

Nashik

PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

6 PESSOP Workshop Report

50 FeedbackOutcomeWay forward Use of SOP routinely by all staff

Plant Manager to ensure that all formats are filled and analysed

Data on spares and inventory to be maintained

Breakdown analysis to be carried out for continuous improvement

MSW plant to be run as a standalone ldquoautonomousrdquo business enterprise with a dedicated budget and decision making capabilities

7 PESSOP Workshop Report

Annexure I Workshop Agenda

Workshop on Standard Operating Procedure for MSW Processing Plant

Nashik

Date 11th May 2011 Time 1030 AM Venue MSW Plant Nashik Time Activity Presentation By 1030- 1040 Welcome and Introductory

Remarks Mr R K Pawar Superintending Engineer NMC

1040- 1050 GIZ support for SWM in Nashik

Mrs Vaishali Nandan Senior Technical Expert GIZ-IGEP

1050 ndash 1110

Presentation on SOP for SWM Plant

Mr Pravinjith KP Managing Director Paradigm Environmental Strategies Ltd

1110- 1130 Launch of the Operatorrsquos Reference Manual - Standard Operating Procedure (SOP) for MSW Processing Plant Nashik Certificate Distribution

1130 ndash 1140

Concluding Remarks by Commissioner

Mr P Velrasu Commissioner Nashik

1140 ndash 1145

Tea and Snacks

8 PESSOP Workshop Report

Annexure II List of participants

9 PESSOP Workshop Report

10 PESSOP Workshop Report

11 PESSOP Workshop Report

Annexure III Photographs

Mr R Pawar welcomed participants and dignitaries

Ms Vaishali Nandan gave overview of GIZ activities

Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner

Commissioner is explaining about importance of SOP

Plant staffs

12 PESSOP Workshop Report

Distribution of certificate to Plant Staff

Plantation at MSW Plant

Training team members

13 PESSOP Workshop Report

Annexure IV Workshop Presentation

Workshop on Standard operating Procedure for MSW Processing Plant

Nashik

PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

7 PESSOP Workshop Report

Annexure I Workshop Agenda

Workshop on Standard Operating Procedure for MSW Processing Plant

Nashik

Date 11th May 2011 Time 1030 AM Venue MSW Plant Nashik Time Activity Presentation By 1030- 1040 Welcome and Introductory

Remarks Mr R K Pawar Superintending Engineer NMC

1040- 1050 GIZ support for SWM in Nashik

Mrs Vaishali Nandan Senior Technical Expert GIZ-IGEP

1050 ndash 1110

Presentation on SOP for SWM Plant

Mr Pravinjith KP Managing Director Paradigm Environmental Strategies Ltd

1110- 1130 Launch of the Operatorrsquos Reference Manual - Standard Operating Procedure (SOP) for MSW Processing Plant Nashik Certificate Distribution

1130 ndash 1140

Concluding Remarks by Commissioner

Mr P Velrasu Commissioner Nashik

1140 ndash 1145

Tea and Snacks

8 PESSOP Workshop Report

Annexure II List of participants

9 PESSOP Workshop Report

10 PESSOP Workshop Report

11 PESSOP Workshop Report

Annexure III Photographs

Mr R Pawar welcomed participants and dignitaries

Ms Vaishali Nandan gave overview of GIZ activities

Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner

Commissioner is explaining about importance of SOP

Plant staffs

12 PESSOP Workshop Report

Distribution of certificate to Plant Staff

Plantation at MSW Plant

Training team members

13 PESSOP Workshop Report

Annexure IV Workshop Presentation

Workshop on Standard operating Procedure for MSW Processing Plant

Nashik

PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

8 PESSOP Workshop Report

Annexure II List of participants

9 PESSOP Workshop Report

10 PESSOP Workshop Report

11 PESSOP Workshop Report

Annexure III Photographs

Mr R Pawar welcomed participants and dignitaries

Ms Vaishali Nandan gave overview of GIZ activities

Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner

Commissioner is explaining about importance of SOP

Plant staffs

12 PESSOP Workshop Report

Distribution of certificate to Plant Staff

Plantation at MSW Plant

Training team members

13 PESSOP Workshop Report

Annexure IV Workshop Presentation

Workshop on Standard operating Procedure for MSW Processing Plant

Nashik

PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

9 PESSOP Workshop Report

10 PESSOP Workshop Report

11 PESSOP Workshop Report

Annexure III Photographs

Mr R Pawar welcomed participants and dignitaries

Ms Vaishali Nandan gave overview of GIZ activities

Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner

Commissioner is explaining about importance of SOP

Plant staffs

12 PESSOP Workshop Report

Distribution of certificate to Plant Staff

Plantation at MSW Plant

Training team members

13 PESSOP Workshop Report

Annexure IV Workshop Presentation

Workshop on Standard operating Procedure for MSW Processing Plant

Nashik

PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

10 PESSOP Workshop Report

11 PESSOP Workshop Report

Annexure III Photographs

Mr R Pawar welcomed participants and dignitaries

Ms Vaishali Nandan gave overview of GIZ activities

Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner

Commissioner is explaining about importance of SOP

Plant staffs

12 PESSOP Workshop Report

Distribution of certificate to Plant Staff

Plantation at MSW Plant

Training team members

13 PESSOP Workshop Report

Annexure IV Workshop Presentation

Workshop on Standard operating Procedure for MSW Processing Plant

Nashik

PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

11 PESSOP Workshop Report

Annexure III Photographs

Mr R Pawar welcomed participants and dignitaries

Ms Vaishali Nandan gave overview of GIZ activities

Mr Pravinjith giving presentation on SOP Release of SOP by Commissioner

Commissioner is explaining about importance of SOP

Plant staffs

12 PESSOP Workshop Report

Distribution of certificate to Plant Staff

Plantation at MSW Plant

Training team members

13 PESSOP Workshop Report

Annexure IV Workshop Presentation

Workshop on Standard operating Procedure for MSW Processing Plant

Nashik

PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

12 PESSOP Workshop Report

Distribution of certificate to Plant Staff

Plantation at MSW Plant

Training team members

13 PESSOP Workshop Report

Annexure IV Workshop Presentation

Workshop on Standard operating Procedure for MSW Processing Plant

Nashik

PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

13 PESSOP Workshop Report

Annexure IV Workshop Presentation

Workshop on Standard operating Procedure for MSW Processing Plant

Nashik

PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Workshop on Standard operating Procedure for MSW Processing Plant

Nashik

PARADIGM ENVIRONMENTAL STRATGIES PVTLTD MAY2012

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Objective and methods of the Hands on Training Programme

bullTo Provide in-plant training to plant manager and staff on plant maintenance and operation

bullThe training was imparted to the staff by the operation manager on day to day operation of the machinery

bullMethods of turning of old waste to the rear and provide the area for new incoming waste has been implemented during the training programme for managing the available space effectively

bullSOP for quality and quantity of compost material and for operation and maintenance has been developed to increase the performance of the workers and for effective management of the plant Training has been provided for the same

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Sealed Landfill plot

Proposed Waste Storage Area

Waste Heap 1

Sites for future New Sanitary landfill

Waste Heap 2

Nashik Municipality Corporation

Waste Treatment Facilities Improvement of Waste Disposal

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Head-Facility PampD

Head Maintenance

Head - EHS Admin Officer

MSW PLANT MANAGER

Supervisor -MRF

Manager-Horticulture

Supervisor -windrow -

Supervisor-Landfill works

Supervisor-ETP

Weigh bridgeoperator

Supervisor ndashHeavy Vehicles

Supervisor ndashPlant amp Machinery

PCB Clearances

Safety Health

Monitoring

Accounts

Finance

Media

Liasioning

Political

Pay roll

Training

Organizational Chart for Khat PrakalpNashik Municipal Corporation

Total Number of workers - 72

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Windrow Management

Placing wet waste in first windrow using loader Daily designated slots for windrows to be

maintained

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Presorting and screening operation

Check Hydraulic levels of all power packsCheck electrical supply voltage

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Completely release the FCV

Pressure guage reading should be 50kgcm2 after gradually closing FCV

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Shutting Down the Plant

Remove wasterags stuck to the machine

Keep the equipment free of debris and garbage

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Greasing of nipples

Greasing of chains and drives

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Finishing

Sieving of matured compost (4mm sieve)

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Problem Cause RecommendationFoul odor Anaerobic conditions Heaps too large Reduce windrow size no wider than 6-9 m no taller than 25 m

Heaps too wet or excess organic Turn or mix windrow maybe add dry matter

Temperature too high Turn windrow

Material compaction Turn windrow or reduce windrow sizeStanding water ponds on surface of windrow

Ruts and holes Regrade or reconstruct use careful equipment operation

Inadequate slope Regrade at recommended slope design

Improper construction Align windrows to run down slope not across

Inadequate composting rate

bull with low windrow temp

bull with high windrow temp

Insufficient moisture Add more water initially or add water while turning

Uneven distribution of air moisture or nutrients Consider size reduction methods turn heap adding water if necessary

Windrow too small (heat loss) Construct heaps to min of 25 m tall or higher for cold seasons

Lack of nitrogen Mix in a nitrogen source

Windrow too large or dense (anaerobic conditions) Make heaps smaller turn to loosen compacted materials

Fires dry heaps Temperature too high Make heaps smaller turn to loosen compacted material

Not enough water Add water and turn heaps

Stray sparks embers Keep potential fire sources away from heaps

Surface water pollution Leachate discharge Configure windrows perpendicular to slope to eliminate surface water accumulation treatleachate before it leaves the site by approved methods (such as conveying to catch basinor pass through filter area)

practice storm water management methods to divert surface water away from compost orcuring heaps

Dust Turning operations Avoid turning dry heaps on windy days use standard dust control methods locate facilityaway from residential areas and downwind from sensitive areas

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

DOrsquos

bull Implement and maintain SOP faithfully

bull Monitor yard operation diligently

bull Survey the raw material catchmentrsquos area periodically

bull Select MSW rich in organic matter

bull Keep a regular watch on the quality of MSW

bull Always use fresh slurry

bull Test the water sample for pH and salinity regularly

bull Always follow safe measures

bull Enforce traffic rules strictly for incoming vehicles

bull Prepare working area for ragpickers

bull Keep dump yard area neat and clean

bull Develop amp maintain good rapport with Municipal Corporation at all levels

bull Keep records for all observations in prescribed formats

bull Collect leachate from windrows via drains and collection tank and use with garden mix

bull Take corrective actions without delay

bull Develop and maintain greenbelt and garden

bull Dispose process rejects scientifically

bull Harness maximum resource recovery

bull Apply correct dosage inoculum

bull Turn the windrows as per schedule

bull Reject out rightly hospitalindustrialhazardous waste

bull Always mask slaughter housefishchicken waste with regular garbage

bull Use HERBAL SANITISER for regular sanitisation of the premises

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

DONTacuteSbull Do not create conditions for pathogens to developbull Do not allow pigs cows dogs and birds in dump yardbull Do not allow rag pickers within operation area of equipmentbull Do not allow that windrows get compacted too muchbull Do not Work in dump yard without mask handgloves gumboot and capbull Do not touch electric fittings with wet handbull Do not allow smoking in the dump-yardbull Do not use salinehard water for sprayingbull Do not spray excess water on the heapbull Do not keep dead animal slaughter house fishchicken waste in openbull Do not accept industrial hospital hazardous waste with garbagebull Do not allow leachate to flow uncontrolled out of windrowsbull Do not litter plastics within the premisesbull Do not let lechate contaminate soil ground water and surface water

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Compost equipments In Ltrs

1) 15W 40 Engine oil 2002) 20W 40 Engine oil 2003) TH-46 Hydralic oil (Poclain) 5004) Gear Oil Special (Poclain) 2005) Nipple Grease 2 Barrel6) Brake Oil 107) Trans mission oil 4008) Hydraulic oil-68 grade 1000 Lts9) 90 Gear Oil 200 Lts10) Brake oil 500 Lts

Tyres required for mobile equipments vehicleSize

1) Dozer 1400x25 -4 nos2) Dumper (Big) 1000x20 ndash 6 nos

3) Robot 700x15 ndash 4 nos4) Dumper (small) 700x16 ndash 6 nos

Others

1) Set of hoses for hydraulic equipment 3 sets2) Electrical panel lamps fuses contactors etc 1 complete set

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

CHECKLIST FOR MONITORING OF PERFORMANCE OF OPERATION OF MSWPP

Task Place Indicator PRIMARY RESPONSIBLE TO BE ENSURED BYFREQUENCY

bull Tonsdaybull Originbull Truck license platebull Driver Namebull Rejected waste

MCS bull NMC PLANT MANAGER DAILY

bull Tonsdaybull Compost qualitybull End user data

HANJER bull DAILY

bull Tonsdaybull RDF qualitybull End user data

HANJER bull DAILY

bull Tonsday HANJER bull DAILY

bull Tonsmonthbull Rejected waste MCS bull MONTHLY

bull Operation hoursmonth HANJER bull MONTHLY

bull Tonsmonth HANJER bull MONTHLYbull Safety recordsbull Disability adjusted labour years HANJER

bull

MONTHLY

bull Complaints of odors bull Action taken to prevent

recurrenceHANJER

bull

MONTHLY

bull Record of all data as stipulated in concession agreement HANJER bull MONTHLY

Compost quality At plantbull Batch certificatesbull End user data

MONTHLY

RDF quality

bull Output quality control bull International standards MONTHLY

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

General Maintenance Schedule for Mechanical Processing PlantModule Sl No Item Daily Weekly Monthly Yearly

Module - 1(Plant Machinery amp Equipment)

1Weighbridge Daily Cleaning and Checking the Zero Levels Proper Maintenece of UPS amp its System with Printer

Load cells Observation if required cleaning of the same and also the UPS Maintenece

Same as Weekly Maintenance

cleaning of load cells and Calibration of weigh Bridge with Standards and Proper Maintenance of UPS and the Concerned sysytem

2Compost Plant Area

General Cleaning sweeping of the area

same Same as Weekly Maintenance

White washing of the area and Modifications and rectifications if any

Hopper Chute and the feeding Conveyor to Trammel

Conveyor Miantenence and daily cleaning of the same Mainly on Chains rollers no MSW Dust is seen Side Guards Covers Monitoring and immediate care of the same if anything is out of order

Greasing and Oiling of the same and Checking of Loosening of Bolts nuts and angulars Greasing of bearings and idleer rollers

Greasing of the Bearings and oiling of Conveyors with replacement of bolts amp Nuts Side guards Maintenance

Opening the Bearing Covers and Proper Greasing and Miantenenc eof all Movable rollers and the Rectangular tubes etc

All Trammel amp Hydraulic Drive system

Daily Cleaning of the Holes of the sheets and General Maintence

Cleaning of the Mesh Holes and the Drive and Driven Tyres alighnment Greasing of bearings and other Hydraulic Motros general Check ups

Tyre rollers Maintenance amp Bearings Greasings and alighnment etc

Tyre rollers and Bearing Maintenance and all Hydraulic Motors HydDrive checking for proper out put with the Proper maintenance of Panel boards

All Accept Conveyor amp Reject Conveyors

Daily General cleaning and checking of Conveyor chains Here Mainly some stone pieces will sit in the Chain Conveyor links and will not allow to move the chain freely

Proper oiling greasing of bearings andChain Conveyors And also the Proper Maintenance of Hydraulic Motors and concerned pipe lines All Conveyors side guards ha sto be Maintained in order to avoid spillages

Same as Weekly Maintenance

Bearings maintenance amp Hydraulic pipes and motor Maintenance

1

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Good housekeeping

Many office accidents arecaused by poor housekeepingpractices By keeping the officefloor both neat and clean youcan eliminate most slippingtripping and falling hazards

Store items in an approved storage space Take care to not stack boxes too high or too tight Ensure that boxes are clearly labeled with their contents

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Good housekeeping

Ensure that office lighting is adequateand available Replace burned outlight bulbs and have additionallighting installed as necessary

Ensure that electrical cords andphone cords do not cross walkwaysor otherwise pose a tripping hazard Ifyou cannot move a cord have a newoutlet installed or secure the cord tothe floor with cord covering strips Donot tape cords down or run themunderneath carpet

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

First Aid

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Heat ExhaustionHeat exhaustion is usually caused by strenuousphysical activity and hot humid conditionsBecause heat exhaustion is the bodys responseto insufficient water and salt it should betreated as quickly as possible

Signs and symptoms of heat exhaustion include the following

Exhaustion and restlessness Headache Dizziness Nausea Cold sweaty moist skin Pale face Cramps in abdomen and lower limbs Fast shallow breathing Rapid weak pulse Falling body temperature Fainting

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Take the following steps to administer first aid for heat

exhaustion Have the victim lie down in a

cool or shaded place

If the victim is conscious have himher slowly sip cool water

If the victim is unconscious or is conscious but does not improve seek medical aid as soon as possible

If the victim is sweating profusely have him or her sip cool water that contains one teaspoon of table salt per pint of water

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

First Aid Kit

Band AidsWound Disinfection

Scissors

Bandages Absorbent Cotton

Eye Wash

CONTENT OF A FIRST AID KIT

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

How to manage external bleeding

1 APPLY PRESSURE TO THE WOUND

Remove or cut the casualtyrsquos clothing to expose wound

If a sterile dressing or pad is immediately available cover the wound

Apply direct pressure over the wound with your fingers or palm

2 RAISE AND SUPPORT INJURED PART

Make sure the injured part is raised above the level of the casualtyrsquos heart

Lay the casualty down

Handle the injured part gentlyif you suspect the injury involves afracture

3 BANDAGE WOUND

Apply a sterile dressing over any original pad and bandage firmly inplace

Bandage another pad on top if blood seeps through

Check the circulation beyond the bandage at intervals loosen it if it is too tight

4 DIAL AMBULANCE - Give details of the site of the injury and the extent of the bleeding when you telephone

5 MONITOR CASUALTY AND TREAT FOR SHOCK - Monitor and record breathing pulse and level of response

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Emergency showers and eyewash stations

The first 10 to 15 seconds after exposure to a hazardous substance especially a corrosive substance are critical

Delaying treatment even for a few seconds may cause serious injury

Emergency showers and eyewash stations provide on-the-spot decontamination

They allow workers to flush away hazardous substances that can cause injury

Showers Eyewash System

Eyewash Method

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Health and Safety and In-house training workshop

bullHealth and Safety and in-house training workshop was organized on December 2010 by recognized institute ldquo Usha Fire Safety Equipments Pvt Ltdrdquo

bullThe objective of the programme to educate workers on health and safety at workplace and provide training on emergency preparedness and fire safety

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Practical in-house demonstration covered following aspects

bullMedias of Fire Fighting

bullTypes of Extinguishing Agents

bullEffects of Extinguishing

bullSuitability on Different classes of fire

bull10 steps of life saver

bullUsing LPG Safely

bullSave Yourself by Yourself In case of Emergency

bullFirst Aid and Emergency Care Techniques

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

In-house training on different types of fire extinguishing agents

In-house Training on Medias of Fire Safety to SWM plant workers

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Practical demonstration on First Aid in case of Head Injury

Practical demonstration on First Aid in case of bone fractures

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

What is PPE

Head protection Eye and Face

protection Hearing protection Respiratory protection Arm and Hand

protection Foot and Leg

protection Protective clothing

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Personal Protective Equipment (PPE)

Leather Asbestos PVC Leg guard

Personal protective equipment is specially designed equipment that is worn over the head eyes ears hands foot mouth and nose and or sometimes a larger part of the body to help protect against harmful substances such as dusts fumes vapours and gases

Personal Protective Equipment

Ear and Hearing Protection If you work in a high noise area wear hearing protection Most

hearing protection devices have an assigned rating that indicatesthe amount of protection provided Depending on your level ofexposure you may choose from the following devices 10487081048708

DISPOSABLE EARPLUGS REUSABLE EARPLUGS HEADBAND EARPLUGS SEALED EARMUFFS

Personal Protective Equipment (PPE)

Eye and Face Protection Employees must wear protection if hazards exist that could cause

eye or face injury

Use Protective Masks

DUST MITEINHALING ALLERGEN TRIGGERS BRONCHIAL ASTHMA

Follow up actions

Use of SOP routinely by all staff Plant Manager to ensure that all formats are filled

and analysed Data on spares and inventory to be maintained Breakdown analysis to be carried out for continuous

improvement MSW plant to be run as a standalone ldquoautonomousrdquo

business enterprise with a dedicated budget and decision making capabilities

THANK YOU For more details contact

Paradigm Environmental Strategies (P) Ltd

916 8th Floor139Oxford Towers HAL Airport Road

Bangalore 560008

Email infoecoparadigmcom

Website wwwecoparadigmcom

Phone + +91-80-2520 7454

Cell +91-94480 77904

• Nashik_SOP_workshop_vn[1]
• • Introduction
  • Objectives of the workshop
  • Target Group
  • Workshop Proceedings
  • FeedbackOutcomeWay forward
  • • Nashik Training Programme
    • • Workshop on Standard operating Procedure for MSW Processing Plant Nashik
      • Slide Number 2
      • Slide Number 3
      • Slide Number 4
      • Windrow Management
      • Presorting and screening operation
      • Slide Number 7
      • Shutting Down the Plant
      • Slide Number 9
      • Finishing
      • Slide Number 11
      • Slide Number 12
      • Slide Number 13
      • Slide Number 14
      • Slide Number 15
      • Slide Number 16
      • Good housekeeping
      • Good housekeeping
      • First Aid
      • Heat Exhaustion
      • Take the following steps to administer first aid for heat exhaustion
      • First Aid Kit
      • How to manage external bleeding
      • Emergency showers and eyewash stations
      • Slide Number 25
      • Slide Number 26
      • Slide Number 27
      • Slide Number 28
      • What is PPE
      • Personal Protective Equipment (PPE)
      • Personal Protective Equipment
      • Personal Protective Equipment (PPE)
      • Use Protective Masks
      • Follow up actions
      • Slide Number 35
      • • Nashik Certificate A4

THANK YOU For more details contact

Paradigm Environmental Strategies (P) Ltd

916 8th Floor139Oxford Towers HAL Airport Road

Bangalore 560008

Email infoecoparadigmcom

Website wwwecoparadigmcom

Phone + +91-80-2520 7454

Cell +91-94480 77904

• Nashik_SOP_workshop_vn[1]
• • Introduction
  • Objectives of the workshop
  • Target Group
  • Workshop Proceedings
  • FeedbackOutcomeWay forward
  • • Nashik Training Programme
    • • Workshop on Standard operating Procedure for MSW Processing Plant Nashik
      • Slide Number 2
      • Slide Number 3
      • Slide Number 4
      • Windrow Management
      • Presorting and screening operation
      • Slide Number 7
      • Shutting Down the Plant
      • Slide Number 9
      • Finishing
      • Slide Number 11
      • Slide Number 12
      • Slide Number 13
      • Slide Number 14
      • Slide Number 15
      • Slide Number 16
      • Good housekeeping
      • Good housekeeping
      • First Aid
      • Heat Exhaustion
      • Take the following steps to administer first aid for heat exhaustion
      • First Aid Kit
      • How to manage external bleeding
      • Emergency showers and eyewash stations
      • Slide Number 25
      • Slide Number 26
      • Slide Number 27
      • Slide Number 28
      • What is PPE
      • Personal Protective Equipment (PPE)
      • Personal Protective Equipment
      • Personal Protective Equipment (PPE)
      • Use Protective Masks
      • Follow up actions
      • Slide Number 35
      • • Nashik Certificate A4

• Nashik_SOP_workshop_vn[1]
• • Introduction
  • Objectives of the workshop
  • Target Group
  • Workshop Proceedings
  • FeedbackOutcomeWay forward
  • • Nashik Training Programme
    • • Workshop on Standard operating Procedure for MSW Processing Plant Nashik
      • Slide Number 2
      • Slide Number 3
      • Slide Number 4
      • Windrow Management
      • Presorting and screening operation
      • Slide Number 7
      • Shutting Down the Plant
      • Slide Number 9
      • Finishing
      • Slide Number 11
      • Slide Number 12
      • Slide Number 13
      • Slide Number 14
      • Slide Number 15
      • Slide Number 16
      • Good housekeeping
      • Good housekeeping
      • First Aid
      • Heat Exhaustion
      • Take the following steps to administer first aid for heat exhaustion
      • First Aid Kit
      • How to manage external bleeding
      • Emergency showers and eyewash stations
      • Slide Number 25
      • Slide Number 26
      • Slide Number 27
      • Slide Number 28
      • What is PPE
      • Personal Protective Equipment (PPE)
      • Personal Protective Equipment
      • Personal Protective Equipment (PPE)
      • Use Protective Masks
      • Follow up actions
      • Slide Number 35
      • • Nashik Certificate A4