Engine Management, Exhaust and Engine Electrical

01 General Information10 Engine–Removing and Installing13 Crankshaft and Cylinder Block15a Cylinder Head and Valvetrain

(1.8L Engine)15b Cylinder Head and Valvetrain

(1.9L Engine)

15c Cylinder Head and Valvetrain(2.0L Engine)

15d Cylinder Head and Valvetrain(2.5L Engine)

17 Engine–Lubrication System19 Engine–Cooling System

24 Fuel Injection–Gasoline26 Exhaust System and Emission Controls27 Engine Electrical28 Ignition System–Gasoline

30 Clutch 34a Manual Transmission34b DSG Transmission37 Automatic Transmission

Clutch and Transmission

40 Front Suspension and Drive Axles42 Rear Suspension44 Wheels–Tires, Wheel Alignment45 Anti-Lock Brakes (ABS)

46 Brakes–Mechanical Components47 Brakes–Hydraulic System48 Steering

Suspension, Brakes and Steering

50 Body –Front53 Body–Rear55 Hood and Lids57 Doors, Central Locking

Body –Assembly

60 Sunroof61 Convertible Top63 Bumpers

66 Body–Exterior Equipment69 Seatbelts, Airbags

Body –Components and Accessories

70 Trim –Interior72 Seats

Body –Interior Trim

09 General Information 90 Instruments91 Radio92 Wipers and Washers

94 Lights, Accessories–Exterior96 Lights, Accessories– Interior97 Fuses, Relays and Component

Locations

Electrical System

1 Engine

6

2345

7

9

00 Warnings and Cautions01 Vehicle Identification Number

(VIN) Decoder03 Maintenance0 Maintenance

80 Heating and Ventilation87 Air Conditioning

Heating and Air Conditioning8

02 General Information20 Fuel Storage and Supply21 Turbocharger and Intercooler23 Fuel Injection–Diesel

WARNING–Important Safety Notice ...................................................................... iiForeword ..............................................................................................................ivAppendixes......................................................................................... back of bookIndex..................................................................................................... end of book

Electrical Wiring DiagramsOn Board Diagnostics

EWDOBD

established 1950Automotive Reference™

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USATel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235http://www.bentleypublishers.com/contact-sales

Volkwagen New Beetle Service Manual: 1998-2010 including convertible

Price: $139.95Bentley Stock No: VB10Publication Date: 2010.sept.1ISBN: 978-0-8376-1640-7Hardcover, 8 3/8 in. x 11 in.Case quantity: 11664 pages, 2647 photos, illustrations and diagrams

The Volkswagen New Beetle Repair Manual: 1998-2010 is a comprehensive source of service information and specifica-tions for the New Beetle from 1998 to 2010. Whether you’re a professional or a do-it-yourself Volkswagen owner, this manu-al will help you understand, care for and repair your vehicle.

Features:

• Maintenance procedures for everything from routine oil changes to replacing key battery in remote control. This manual tells you what to do and how and when to do it.

• Engine and cylinder head service, repair and recondition-ing, including camshaft timing belt replacement.

• Explanation of Motronic 5.9.2, ME7 and Diesel Turbo Direct Injection (TDI) engine management systems.

• Emission control tests, repairs and adjustments, includ-ing Exhaust Gas Recirculation (EGR) and Secondary Air Injection (AIR) system.

• Drivetrain maintenance, troubleshooting, adjustment and repair, including hydraulic clutch, gearshift linkage, and drive axles.

• Suspension component replacement, including front struts, rear shocks, rear coil springs, and wheel bearing/hub units.

• Coverage of ABS/EDL/ASR/ESP brake and drivetrain systems.

• Heating and air conditioning repair, including A/C com-ponent replacement

Models, engines and transmissions covered

Models and engines

1.8L turbo gasoline (engine code: APH, AWV, AWP, BKF, BNU)1.9L TDI diesel (engine code: ALH, BEW)2.0L gasoline (engine code: AEG, AVH, AZG, BDC, BEV, BGD2.5 L gasoline (engine code: BPR, BPS)

Transmissions (remove, install, external service)

Manual 5-speed 02JManual 5- and 6-speed 02MManual 5-speed 0A4Automatic 4-speed 01MAutomatic 6-speed 09GDSG 6-speed 02E

Fully detailed exploded views including front body assembly.50 Body-Front

BentleyPublishers.com

See how to perform routine maintenance procedures, such as checking fluids. 03 Maintenance

bentley_vb10_new.product.announcement.pdf

Bentley repair manuals provide the highest level of clarity and comprehensiveness for service and repair procedures. If you’re looking an indispensable source concerning operation, mainte-nance and repair, look no further than Bentley.