Volkswagen New Beetle Repair Manual: 1998-2010 - Table of Contents
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Engine Management, Exhaust and Engine Electrical 01 General Information 10 Engine–Removing and Installing 13 Crankshaft and Cylinder Block 15a Cylinder Head and Valvetrain (1.8L Engine) 15b Cylinder Head and Valvetrain (1.9L Engine) 15c Cylinder Head and Valvetrain (2.0L Engine) 15d Cylinder Head and Valvetrain (2.5L Engine) 17 Engine–Lubrication System 19 Engine–Cooling System 24 Fuel Injection–Gasoline 26 Exhaust System and Emission Controls 27 Engine Electrical 28 Ignition System–Gasoline 30 Clutch 34a Manual Transmission 34b DSG Transmission 37 Automatic Transmission Clutch and Transmission 40 Front Suspension and Drive Axles 42 Rear Suspension 44 Wheels–Tires, Wheel Alignment 45 Anti-Lock Brakes (ABS) 46 Brakes–Mechanical Components 47 Brakes–Hydraulic System 48 Steering Suspension, Brakes and Steering 50 Body –Front 53 Body–Rear 55 Hood and Lids 57 Doors, Central Locking Body – Assembly 60 Sunroof 61 Convertible Top 63 Bumpers 66 Body–Exterior Equipment 69 Seatbelts, Airbags Body – Components and Accessories 70 Trim –Interior 72 Seats Body – Interior Trim 09 General Information 90 Instruments 91 Radio 92 Wipers and Washers 94 Lights, Accessories–Exterior 96 Lights, Accessories– Interior 97 Fuses, Relays and Component Locations Electrical System 1 Engine 6 2 3 4 5 7 9 00 Warnings and Cautions 01 Vehicle Identification Number (VIN) Decoder 03 Maintenance 0 Maintenance 80 Heating and Ventilation 87 Air Conditioning Heating and Air Conditioning 8 02 General Information 20 Fuel Storage and Supply 21 Turbocharger and Intercooler 23 Fuel Injection–Diesel WARNING–Important Safety Notice ...................................................................... ii Foreword .............................................................................................................. iv Appendixes ......................................................................................... back of book Index ..................................................................................................... end of book Electrical Wiring Diagrams On Board Diagnostics EWD OBD
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The table of contents from the Volkswagen New Beetle Repair Manual: 1998-2010. For more information on this new repair manual, visit http://www.bentleypublishers.com/product.htm?code=vb10
Transcript of Volkswagen New Beetle Repair Manual: 1998-2010 - Table of Contents
Engine Management, Exhaust and Engine Electrical
01 General Information10 Engine–Removing and Installing13 Crankshaft and Cylinder Block15a Cylinder Head and Valvetrain
(1.8L Engine)15b Cylinder Head and Valvetrain
(1.9L Engine)
15c Cylinder Head and Valvetrain(2.0L Engine)
15d Cylinder Head and Valvetrain(2.5L Engine)
17 Engine–Lubrication System19 Engine–Cooling System
24 Fuel Injection–Gasoline26 Exhaust System and Emission Controls27 Engine Electrical28 Ignition System–Gasoline
30 Clutch 34a Manual Transmission34b DSG Transmission37 Automatic Transmission
Clutch and Transmission
40 Front Suspension and Drive Axles42 Rear Suspension44 Wheels–Tires, Wheel Alignment45 Anti-Lock Brakes (ABS)
46 Brakes–Mechanical Components47 Brakes–Hydraulic System48 Steering
Suspension, Brakes and Steering
50 Body –Front53 Body–Rear55 Hood and Lids57 Doors, Central Locking
Body –Assembly
60 Sunroof61 Convertible Top63 Bumpers
66 Body–Exterior Equipment69 Seatbelts, Airbags
Body –Components and Accessories
70 Trim –Interior72 Seats
Body –Interior Trim
09 General Information 90 Instruments91 Radio92 Wipers and Washers
94 Lights, Accessories–Exterior96 Lights, Accessories– Interior97 Fuses, Relays and Component
Locations
Electrical System
1 Engine
6
2345
7
9
00 Warnings and Cautions01 Vehicle Identification Number
(VIN) Decoder03 Maintenance0 Maintenance
80 Heating and Ventilation87 Air Conditioning
Heating and Air Conditioning8
02 General Information20 Fuel Storage and Supply21 Turbocharger and Intercooler23 Fuel Injection–Diesel
WARNING–Important Safety Notice ...................................................................... iiForeword ..............................................................................................................ivAppendixes......................................................................................... back of bookIndex..................................................................................................... end of book
Electrical Wiring DiagramsOn Board Diagnostics
EWDOBD
established 1950Automotive Reference™
Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USATel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235http://www.bentleypublishers.com/contact-sales
Volkwagen New Beetle Service Manual: 1998-2010 including convertible
Price: $139.95Bentley Stock No: VB10Publication Date: 2010.sept.1ISBN: 978-0-8376-1640-7Hardcover, 8 3/8 in. x 11 in.Case quantity: 11664 pages, 2647 photos, illustrations and diagrams
The Volkswagen New Beetle Repair Manual: 1998-2010 is a comprehensive source of service information and specifica-tions for the New Beetle from 1998 to 2010. Whether you’re a professional or a do-it-yourself Volkswagen owner, this manu-al will help you understand, care for and repair your vehicle.
Features:
• Maintenance procedures for everything from routine oil changes to replacing key battery in remote control. This manual tells you what to do and how and when to do it.
• Engine and cylinder head service, repair and recondition-ing, including camshaft timing belt replacement.
• Explanation of Motronic 5.9.2, ME7 and Diesel Turbo Direct Injection (TDI) engine management systems.
• Emission control tests, repairs and adjustments, includ-ing Exhaust Gas Recirculation (EGR) and Secondary Air Injection (AIR) system.
• Drivetrain maintenance, troubleshooting, adjustment and repair, including hydraulic clutch, gearshift linkage, and drive axles.
• Suspension component replacement, including front struts, rear shocks, rear coil springs, and wheel bearing/hub units.
• Coverage of ABS/EDL/ASR/ESP brake and drivetrain systems.
• Heating and air conditioning repair, including A/C com-ponent replacement
Models, engines and transmissions covered
Models and engines
1.8L turbo gasoline (engine code: APH, AWV, AWP, BKF, BNU)1.9L TDI diesel (engine code: ALH, BEW)2.0L gasoline (engine code: AEG, AVH, AZG, BDC, BEV, BGD2.5 L gasoline (engine code: BPR, BPS)
Transmissions (remove, install, external service)
Manual 5-speed 02JManual 5- and 6-speed 02MManual 5-speed 0A4Automatic 4-speed 01MAutomatic 6-speed 09GDSG 6-speed 02E
Fully detailed exploded views including front body assembly.50 Body-Front
BentleyPublishers.com
See how to perform routine maintenance procedures, such as checking fluids. 03 Maintenance
bentley_vb10_new.product.announcement.pdf
Bentley repair manuals provide the highest level of clarity and comprehensiveness for service and repair procedures. If you’re looking an indispensable source concerning operation, mainte-nance and repair, look no further than Bentley.
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