651Released 12/93
Flows to 57 l/min (15 USgpm) — Pressures to 210 bar (3000 psi)SM4-10/12/15 Servovalves
Vickers®
Servo Valves
Vickers, Incorporated 1993All Rights Reserved
Introduction
Vickers SM4-10/12/15 servovalves canprovide system closed loop control withexact positional accuracy, repeatablevelocity profiles, and predictable force ortorque regulation.
Typical applications include plasticinjection molding and blow moldingsystems, test and simulationequipment, die casting machines,hydraulic press brakes, animation andentertainment equipment, oil explorationvehicles, and lumber machinery.
The three models in this size of the highperformance SM4 series offer a widerange of rated flows from 3,8 to 57 l/min(1.0 to 15 USgpm) at �p of 70 bar(1000 psi).
The SM4 is a two-stage, modulardesign, flow control valve which can be
manifold or subplate mounted. Asymmetrical, dual coil, quad air gaptorque motor is integrally mounted to thefirst stage nozzle flapper pilot valve withsix screws. The second stage utilizes afour-way sliding spool and sleevearrangement with a mechanical nulladjust. Spool position is fed back to thefirst stage by means of a cantileverspring. An integral 35 micron (absolute)filter protects against contamination ofthe pilot stage.
An SM4 servovalve, used with ahydraulic cylinder, position transducer,and appropriate electronics, can provideinfinite cylinder position control to within0,025 mm (0.001 in) or better (dependingon component selection, length of stroke,and load characteristics).
When applied with servo hydraulicmotors, tachometers, and appropriateelectronics, the SM4 provides infiniteproportional flow control for real-timevelocity/acceleration profiles that can beclosed loop error corrected to withinone-tenth of a revolution per minute.With appropriate pressure transducersor load cells, cylinders, and electronicsin force control applications, the SM4offers exact load pressure/force controland excellent system stability withpressure and load to ±1% full scale.
The field-proven design of theSM4-10/12/15 servovalves, combinedwith Vickers precision manufacturingtechniques, provides you with theoptimum in system control.
Features and Benefits� The wide range of SM4 flow
capabilities allows selection of thevalve size best suited for anapplication.
� The high strength aluminum alloy ofthe second stage valve body meanslighter weight with rugged durability.
� The symmetrical, dual-coil, quad airgap, dry torque motor in Vickersservovalves, with its extremely fastresponse to input signals, can producehighly accurate control profiles.
� Higher frequency response —available on request — providesenhanced system bandwidth forcritical performance requirements.
� An integral 35 micron (absolute) filterprovides extra first stagecontamination protection.
� The spool and sleeve are hardenedstainless steel to minimize wear anderosion. The O-ring mounted sleeveeliminates spool binding and ensuressmooth operation.
� Customized spool lap and sleeveporting are available to provide thespecific flow control required forspecial applications.
� The SM4’s symmetrical designprovides inherently dependablemetering of control flow with minimumnull shifts. The result is moreconsistent machine operation.
� Viton* seals are standard.
� The flexibility of standardized portcircles, mounting patterns, andadapter manifolds makes Vickersservovalves a cost-effective choice forreplacing existing servovalves andenhancing existing systems.
� The SM4 features a simple interface toan available dual filter module thatprovides extra protection against pilotcontamination.
� Flushing valves are available that cangreatly reduce initial systemcontamination levels prior to SM4installation.
* Viton is a registered trademark of theDuPont Co.
1
Contents
Operating Data 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performance Curves 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model Code 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Dimensions 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4M(E) Mounting Subplates 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4A Adapter Manifolds 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4FV Flushing Valves 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Additional Accessories 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Data 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cross Section of TypicalSM4-15 Servovalve
3
Operating Data
Flow and LeakageAll data is typical, based on actual testsat 70 bar (1000 psi) ∆p, 30 cST (141SUS), and 49°C (120°F).
Model Series
Maximum RatedFlow ±10%l/min (USgpm)
Maximum TotalNull Leakagel/min (USgpm)
Maximum Pilot Flow at70 bar (1000 psi) ∆pl/min (USgpm)
SM4-10 38 (10)1 4 (0 37)
SM4-12 45 (12)1,4 (0.37)
0,35 (0.09)
SM4-15 57 (15) 2,0 (0.53)
, ( )
PerformanceMaximum Supply Pressurebar (psi)
210 (3000)
Minimum Supply Pressurebar (psi)
14 (200)
Proof Pressure% maximum supply pressure
At Supply Port: 150At Return Port: 100
Burst Pressure, Return Port Open% maximum supply pressure
250
Maximum Operating Temperature°C (°F)
135 (275)
Hysteresis Around Null% of rated current
≤3
Symmetry Error% of rated current
<10
Linearity Error% of rated current
<10
Threshold% of rated current
≤0.5
Ruggedness Test ResultsVibration Test5 Hz to 2000 Hz along each axis
No damage to components
Shock TestUp to 150g along all axes
No damage to components
Endurance TestTo ISO 6404
No degradation in performance
4
Flow GainNormal region for standard modelsshown with typical no-load flow gaintolerances excluding hysteresis.
–100–100
% RATED CURRENT
% R
AT
ED
FLO
W
–80
–60
–40
–20
0
+20
+40
+60
+80
+100
–80 –60 –40 –20 0 +20 +40 +60 +80 +100
�5%
Flow tolerance �10%
–10–100
% INPUT CURRENT
% M
AX
IMU
M S
UP
PLY
PR
ES
SU
RE
–80
–60
–40
–20
0
+20
+40
+60
+80
+100
–8 –6 –4 –2 0 +2 +4 +6 +8 +10
To 100% rated
Pressure GainChange in load pressure drop with inputcurrent shown with no valve flow andclosed control ports.
Pressure gain in the null region is >30%of supply pressure per 1% of ratedcurrent.
200% nominal gain
50% nominal gain
5
Change in Rated FlowRated flows at valve pressure drops from5 bar (70 psi) to 210 bar (3000 psi) forseven of the available spools.
5(70)
1,1 (0.3)
00
PO
WE
R T
RA
NS
MIS
SIO
N E
FF
ICIE
NC
Y –
%
10
20
0.2 0.4
Power TransmissionEfficiencyMaximum power envelope expressed asa percentage with T port pressure equalto 0 bar.
Power transferred to the load is optimumwhen valve pressure drop is one third ofsupply pressure. Load pressure dropshould be limited to 2/3 of supplypressure so the flow gain of theservovalve remains high enough tomaintain control of the load. Overallhydraulic efficiency must be consideredwhen sizing system heat exchangers.
VALVE PRESSURE DROP (P→A)+(B→T) – bar (psi)
7(100)
14(200)
21(300)
35(500)
70(1000)
140(2000)
210(3000)
NO
-LO
AD
FLO
W R
AT
E –
l/m
in (
US
gpm
)
2 (0.5)
2,6 (0.7)
4 (1)
8 (2)
11 (3)
15 (4)19 (5)
27 (7)30 (8)
38 (10)
57 (15)
76 (20)
95 (25)114 (30)
RATIO LOAD PRESSURE DROPSUPPLY PRESSURE
30
40
50
60
70
80
90
100
0.6 0.8 1.0
(15) 57
(10) 38
(5) 19
(2.5) 9
(1) 3,8 VA
LVE
RA
TE
D S
PO
OL
– l/m
in (
US
gpm
)
135 (35)151 (40)
(7.5) 28
(12) 45
Electrical Polarity forControl Flow Out of B Port
Single:A+, B–orC+, D–
Series:A+, D–Connect B and C
+ –
Parallel:A+, C+B–, D–Connect A and CConnect B and D
Differential:A–, D–B+, C+Connect B and CBC–, current BA>CDBC+, current CD>BA – –+
A B C D
+ –
–+ –+
A B C D
A B C D
A B C D
Servovalve
Servovalve
Servovalve
Servovalve
6
Coil ResistanceSelect coil resistance and connectionsfor compatible interface to servoelectronics. Recommended coilresistance is shown in bold print.
Nominal ResistanceRated Current mA
Nominal ResistancePer Coil at 21°C (70°F)Ohms
Single, Parallel, orDifferential Connection Series Connection
20 200 100
Standard coil 30 100 50tandard coilresistance selection 80 40 20
200 20 10
80 50 25
140 40 20
Optional coil 200 15 7.5O tional coilresistance selection 300 30 15
1000 10 5
1500 8 4
Calculating Frequency Responseat System PressurePS = System pressurePM = maximum supply pressure of
valve: 210 bar (3000 psi) forSM4-10/12/15
fPM= Frequency (at 90° phase angle) atmaximum supply pressure (PM)
fPS = Frequency (at 90° phase angle) atsystem pressure (PS)
1. Calculate the ratio of systempressure to maximum supplypressure:
2. Use the result of step 1 and thecurve below to estimate
3. Use the applicable frequencyresponse curve from the followingpages to estimate fPM (the maximumsupply pressure frequency responseat 90° phase angle) for the desiredvalve rated flow.
4. Multiply the values obtained in steps2 and 3. The result is fPS (systempressure frequency response at 90°phase angle).
Frequency ResponseFrequency response is defined as therelationship of no-load control flow toinput current with a sinusoidal currentsweep at constant amplitude over arange of frequencies. It is expressed infrequency (Hz), amplitude ratio (dB),and phase angle (degrees).
Vickers SM4 torque motors aremagnetically stabilized for reliableservovalve performance at operatingpressures from 14 to 210 bar (200 to3000 psi).
As shown in the sample curve (belowleft), standard comparison points forservovalve frequency response arethose frequencies at which –3 dBamplitude ratio and 90° phase angleoccur.
Example: An SM4-15 valve with a flowof 38 l/min (10 USgpm) is to be used at165 bar (2400 psi).
1. Calculate the ratio of systempressure to maximum supplypressure:
2. Use the result of step 1 and thecurve below right to estimate
3. Use the frequency response curvefrom page 8 to estimate fPM.
4. Multiply the values obtained in steps2 and 3. The result is fPS (systempressure frequency response at 90°phase angle).
0 0.2
1.0
0.8
0.6
0.40.4 0.6 1.00.8
PS (system pressure)
PM (maximum supply pressure)
fPSfPM
Phase lag(shift)
7 10 20 30 40 50 70 100
0
–5
–10
FREQUENCY – Hz
AM
PLI
TU
DE
RA
TIO
– d
B
PH
AS
E A
NG
LE –
deg
rees
120
90
–15
–20
200 300 400 500
100
80
70
60
50
40
30
20
10
110
–3dB comparison point
0.9
0.7
0.5
0.1 0.3 0.5 0.90.7
PS
PM
fPS
fPM
PS
PM�
2400 psi3000 psi
� 0.8
fPS
fPM� 0.93
fPM � 95 Hz
fPS � 0.93 � 95 Hz � 88 Hz
7
Performance Curves
3 10 20 30 40 50 70 100
0
–5
–10
FREQUENCY – Hz
AM
PLI
TU
DE
RA
TIO
– d
B
–15
–20
–25
–30
–35
PH
AS
E L
AG
– d
egre
es
90
100
80
70
60
50
40
30
20
10
±40% rated current
±100% rated current
2004 5 7
SM4-1547 l/min (12.5 USgpm)57 l/min (15 USgpm)
0
7 10 20 30 40 50 70 100
0
–5
–10
AM
PLI
TU
DE
RA
TIO
– d
B
PH
AS
E L
AG
– d
egre
es120
90
–15
–20
–25
–30
200 300 400 500
100
80
70
60
50
40
30
20
10
110
FREQUENCY – Hz
SM4-10/12/1538 l/min (10 USgpm)
SM4-10/12/153,8 l/min (1.0 USgpm)9 l/min (2.5 USgpm)19 l/min (5.0 USgpm)28 l/min (7.5 USgpm)
±40% rated current
±100% rated current
6 10 20 30 40 50 70 100
0
–5
–10
AM
PLI
TU
DE
RA
TIO
– d
B
PH
AS
E L
AG
– d
egre
es
110
80
–15
–20
200 300 400
90
70
60
50
40
30
20
10
0
100
FREQUENCY – Hz
Typical FrequencyResponse CurvesAt 210 bar (3000 psi)
±40% rated current
±100% rated current
8
8
Step ResponseStep response is defined as the typicalrise time needed to achieve a givenpercentage of control flow output.Settling time is the time needed fortransient flow fluctuations to diminish towithin a given accuracy range. Both areexpressed in milliseconds (ms).
The example at right shows the stepresponse curves for a critically dampedvalve and an underdamped valve. Risetimes are illustrated for 63% of controlflow output, and settling times areshown at 100±5% of control flow output.
Rise timesat 63% flow
0 10 200
TIME – ms
OU
TP
UT
FLO
W %
100
20
40
60
80Settling timesto 5% accuracy
Critically damped valve
Underdamped valve
5 15
120
Typical Step Response Curves forStandard ModelsSM4-10/12/15 shown at 210 bar (3000psi).
OU
TP
UT
FLO
W %
100
20
40
60
80
120
0 10 200
TIME – ms
5 15 25
1 2 3 4
1
2
3
4
1.0, 2.5, 5.0, and 7.5 USgpm
10 USgpm
12 USgpm (12 and 15 size valves only)
15 USgpm (15 size valves only)
9
10
Model Code
3 4 5 61 2
1
2
Series designation
SM4 – Servovalve, high performance,four-way
Valve size (mechanical interface)
10 – 15,9 mm (0.625 in) port circle12 – 19,8 mm (0.780 in) port circle15 – 23,8 mm (0.937 in) port circle
Flow rating
At 70 bar (1000 psi) �p P→A→B→T.Other flows available on request.
Code USgpm l/min(1) 3,8 1.0 3,8(2.5) 9 2.5 9(5) 19 5.0 19(7.5) 28 7.5 28(10) 38 10.0 38(12) 45* 12.0 45(12.5) 47** 12.5 47(15) 57** 15.0 57
* – 12 and 15 size valves only** – 15 size valves only
3
4
5
6Coil resistance/rated current
Ohms/mA at 21°C (70°F). Other coilsavailable on request.
Code Ohms mA20/200 20 20030/100 30 10080/40 80 4080/50 80 50140/40 140 40200/15 200 15200/20 200 20300/30 300 301000/10 1000 101500/8 1500 8
Design number
Subject to change. Installationdimensions same for designs 10 through19.
Special features suffix
S81 – Intrinsically safe valve. Contactyour Vickers representative fordetails.
S*** – Vickers assigns a unique suffixto denote a particular group ofspecial features. Contact yourVickers representative fordetails.
Blank– Standard valve
millimeters (inches)
25,50(1.0)
25,50(1.0)
44,0(1.73)
32,50(1.28)
32,50(1.28)
53,8(2.12)
45,2(1.78)
44,66(1.76) 39,66
(1.56)
2,00(0.08)
36,50(1.44)
19,02(0.75)max.
Null adjust(Do not loosen locknut)1,58
(0.06)∅
34,11(1.34)
17,05(0.67)
12,70(0.50)
21,44(0.84)
42,88(1.69)
71,16(2.80)
1,39(0.05)
34,50(1.36)
55,66(2.19)
6,90(0.27)∅
counterbore(see table)∅ port
(see table)∅
∅ port circle(see table)
NOTESTorque mounting screws to 12 to 14 Nm (108to 120 lb.in.).
Valve mounting surface requires 32 microinchfinish flat within 0,025 (0.001).
Viton port O-rings provided. SM4-10 O-rings(AS568-010): 1,78 (0.70) cross section and6,07 (0.239) inner diameter. SM4-12 andSM4-15 O-rings (AS568-013): 1,78 (0.70)cross section and 10,82 (0.426) innerdiameter. Replacement O-rings available inseal kits 920318 (SM4-10), 915850 (SM4-12),and 920319 (SM4-15) only.
Electrical connector mateswith MS-3106-14S-2S (4 pin).Plus signal to A or C causesflow out of port B.
9,91(0.39)
Locating pin
Valve can be orderedwith cover rotated 180°
24,62(0.97)
11
Installation Dimensions
ValveSize
Port CircleDiameter
PortDiameter
CounterboreDiameter
10 15,88 (0.625) 4,85 (0.191) 9,58 (0.377)
12 19,80 (0.780) 6,60 (0.260) 12,74 (0.501)
15 23,80 (0.937) 7,92 (0.312) 14,30 (0.563)
12
SM4M(E) Mounting Subplates
Series designation
SM4 – Servovalve, high performance,four-way
Accessory designation
M – Mounting subplate. Maximumsupply pressure of 210 bar (3000psi).
Port connection locations
Blank – Rear portsE – Side ports
Standard SM4 valve size
10 – SM4-1012 – SM4-1215 – SM4-15
3 4 5 61 2
Model Code
1
2 4
6
Design number
Subject to change. installationdimensions same for designs 10 through19.
Metric suffix
M – Metric version to NG (ISO)standards
Blank – Omit if not required
53
17,05(0.67)
SM4M-10-10(M),SM4M-12-10(M),and SM4M-15-10(M)
42,88(1.69)
21,44(0.84)
9,91(0.39)
34,11(1.34)
6,30(0.25)
6,30(0.25)
12,70(0.50)
7,14(0.28)4 places
∅ thru
10,31(0.41)4 places
∅ counterboreM6 thd. (metric).250-20 UNC-2B thd. (inch)4 places
101,60(4.00)
50,80(2.00)
12,7 (0.50) O.D. tubeG1/2 (metric).750-16 UNF-2B thd. (inch)4 places
27,00(1.06)
54,00(2.13)
42,00(1.65)
21,00(0.83)
2,50(0.10)∅
port(see table)4 places
∅ ∅ port circle(see table)
Installation Dimensionsmillimeters (inches)
14,3(0.56)
6,35(0.25)
38,10(1.50)
76,20(3.00)
38,10(1.50)
4,0(0.16)
14,2(0.56)
Optionalgage port*
* – 6,35 (0.25) O.D. tubeG1/4 (metric).4375-20 UNF-2B thd. (inch)2 places
13
SubplateSize Port Circle Diameter Port Diameter
10 15,88 (0.625) 4,85 (0.191)
12 19,80 (0.780) 6,60 (0.260)
15 23,80 (0.937) 7,92 (0.312)
17,05(0.67)
SM4ME-10-10(M),SM4ME-12-10(M),and SM4ME-15-10(M)
42,88(1.69)
21,44(0.84)
9,91(0.39)
34,11(1.34)
6,30(0.25)
6,30(0.25)
12,70(0.50)
7,14(0.28)4 places
∅ thru
10,31(0.41)4 places
∅ counterbore
14,3(0.56)
6,35(0.25)
38,10(1.50)
76,20(3.00)
38,10(1.50)
101,60(4.00)
50,80(2.00)
2,50(0.10)∅
4,0(0.16)
19,05(0.75)
port(see table)4 places
∅ ∅ port circle(see table)
12,7 (0.50) O.D. tubeG1/2 (metric).750-16 UNF-2B thd. (inch)4 places
M6 thd. (metric).250-20 UNC-2B thd. (inch)4 places
14
SubplateSize Port Circle Diameter Port Diameter
10 15,88 (0.625) 4,85 (0.191)
12 19,80 (0.780) 6,60 (0.260)
15 23,80 (0.937) 7,92 (0.312)
15
SM4A Adapter Manifolds
Model Code
1
2
Series designation
SM4 – Servovalve, high performance,four-way
Accessory designation
A – Adapter manifold. Maximum supplypressure of 210 bar (3000 psi).
4
6
Interface
3 – ISO 4401-03 (for SM4-10/12/15)5 – ISO 4401-05 (for SM4-15)
Standard SM4 valve size
10 – SM4-1012 – SM4-1215 – SM4-15
Design number
Subject to change. Installationdimensions same for designs 10 through19.
Metric suffix
M – Metric version to NG (ISO)standards
Blank – Omit if not required
53
3 4 5 61 2
Installation Dimensionsmillimeters (inches)
SM4A-3-10-10(M)
40,50(1.59)
23,20(0.91)
9,30(0.37)
12,70(0.50)
31,00(1.22)
16,25(0.64)
32,50(1.28)
0,75(0.03)
34,10(1.34)
17,05(0.67)
42,90(1.69)
21,45(0.84)
9,91(0.39)
∅ 2,50(0.10)
∅ 15,90(0.63) port circle M6 thd. (metric)
.250-20 UNC-2B thd. (inch)4 places
4,50(0.177)4 places
∅ port
5,60(0.22)4 places
∅ thru
10,00(0.39)4 places
∅ counterbore
51,00(2.01)
25,50(1.00)
25,40(1.00)
21,40(0.84)
78,70(3.10)
4,0(0.16)
3,00(0.12)
14,3(0.56)
7,50(0.30)
10,3(0.41)
19,0(0.75)
27,8(1.09)
∅ 8,0(0.31)4 places
12,38(0.49)4 places
∅ counterbore
26,6(1.05)
16,3(0.64)
6,0(0.24)
2,8(0.11)
Roll pin
16
SM4A-3-12-10(M)
40,50(1.59)
23,20(0.91)
10,55(0.42)
78,70(3.10)
34,10(1.34)
17,05(0.67)
12,70(0.50)
31,00(1.22)
16,25(0.64)
32,50(1.28)
51,00(2.01)
25,50(1.00)
0,75(0.03)
42,90(1.69)
21,45(0.84)
9,91(0.39)
7,24(0.29)
∅ 2,50(0.10)
19,80(0.78) port circle M6 thd. (metric)
.250-20 UNC-2B thd. (inch)4 places
6,60(0.260)4 places
∅ port
7,14(0.28)4 places
∅ thru
9,27(0.36)4 places
∅ counterbore
25,40(1.00)
4,0(0.16)
3,00(0.12)
14,3(0.56)
7,50(0.30)
10,3(0.41)
19,0(0.75)
27,8(1.09)
∅ 8,0(0.31)4 places
12,38(0.49)4 places
∅ counterbore
26,6(1.05)
16,3(0.64)
6,0(0.24)
2,8(0.11)
Roll pin
∅
17
SM4A-3-15-10(M)
7,50(0.30)
10,3(0.41)
19,0(0.75)
27,8(1.09)
∅ 8,0(0.31)
12,38(0.49)4 places
∅ counterbore
26,6(1.05)
16,3(0.64)
6,0(0.24)
42,88(1.69)
21,44(0.84)
34,11(1.34)
17,05(0.67)
25,5(1.00)
M6 thd. (metric).250-20 UNC-2B thd. (inch)4 places
∅ 7,92(0.312)4 places
port
12,70(0.50)
36,50(1.44)
9,91(0.39)
4,0(0.16)
25,4(1.00)
12,70(0.50)
51,00(2.01)
12,70(0.50)
6,35(0.25)
73,00(2.87)
3,00(0.12)
31,00(1.22)
32,50(1.28)
0,75(0.03)
10,0(0.39)4 places
∅ counterbore
∅ 5,6(0.28)
∅ 23,80(0.937) port circle
∅ 2,50(0.10)
2,8(0.11)Roll pin
18
SM4A-5-15-10(M)
34,11(1.34)
21,44(0.84)
42,88(1.69)
45,25(1.78)
38,9(1.53)
M6 thd. (metric).250-20 UNC-2B thd. (inch)4 places
∅ 7,92(0.312)4 places
port
69,8(2.75)
31,7(1.25)
8,0(0.31)
90,5(3.56)
50,8(2.00)
37,3(1.47)
27,0(1.06)
54,00(2.13)
18,25(0.72) ∅ 7,15
(0.28)4 places
17,58(0.69)5 places
∅ counterbore
3,2(0.13)
21,4(0.84) 6,3
(0.25) 46,00(1.81)
32,5(1.28)
11,9(0.47)
16,7(0.66)
17,05(0.67)
12,7(0.50)
2,50(0.10)∅
4,0(0.16)
∅ 23,80(0.937) port circle
9,91(0.39)
12,70(0.50)
∅ 11,10(0.44)5 places
port
19,0(0.75)
10,30(0.41)4 places
∅ counterbore
19
20
SM4FV Flushing Valves
Model Code
1 2Series designation
SM4 – Servovalve, high performance,four-way
Accessory designation
FV – Flushing valve. Maximum flushingpressure of 35 bar (500 psi).
Standard SM4 valve size
10/12/15 – SM4-10/12/15
Design number
Subject to change. Installationdimensions same for designs 10 through19.
3 41 2
3
4
Installation Dimensionsmillimeters (inches)
SM4FV-10/12/15-10
51,00(2.01)
25,50(1.00)
54,00(2.13)
27,00(1.06)
34,11(1.34)
8,50(0.33)
42,88(1.69)
5,50(0.22)
6,96(0.27)4 places
∅ thru
32,00(1.26)
32,00(1.26)
33,00(1.30)
19,00(0.75)
NOTESBolt kits can be ordered for either inch ormetric installations.
21
Weights
The following table lists approximate dryweights for SM4-10/12/15 servovalvesand related accessories.
Description Model CodeWeightkg (lbs.)
Servovalve SM4-10/12/15 0,68 (1.5)
Mounting subplate SM4M(E)-10/12/15-10(M) 0,73 (1.6)
Ad pter m nifoldSM4A-3-10/12/15-10(M) 0,240 (0.53)
Adapter manifoldSM4A-5-15-10(M) 0,499 (1.10)
Flushing valve SM4FV-10/12/15-10 0,15 (0.32)
Additional AccessoriesDescription Model Code
Adapter manifold, SM4-15 to 0.875 port circle (inch) SM4A-15-M76-10
Adapter manifold, SM4-15 to 0.875 port circle (metric) SM4A-15-M76-10M
Adapter manifold (SM4-15 to 0.875 port circle) mounting bolt kit (inch) 5/16–18 x 11/2” BK688701
Adapter manifold (SM4-15 to 0.875 port circle) mounting bolt kit (metric) M8 x 35mm BK689630M
Adapter manifold (SM4A-3-10 or SM4A-3-15) mounting bolt kit (inch) 10–24 x 1/2” BK855984
Adapter manifold (SM4A-3-10 or SM4A-3-15) mounting bolt kit (metric) M5 x 12mm BK855985M
Adapter manifold (SM4A-5-15) mounting bolt kit (inch) 1/4–20 x 3/4” BK855986
Adapter manifold (SM4A-5-15) mounting bolt kit (metric) M6 x 20mm BK855987M
Cable clamp (MS3057-6) 126058
Cable connector (MS3106-14S-2S) 242123
Flushing valve mounting bolt kit (inch) 1/4–20 x 1” BK866686
Flushing valve mounting bolt kit (metric) M6 x 25mm BK689629M
Seal kit (SM4-10) 920318
Seal kit (SM4-12) 915850
Seal kit (SM4-15) 920319
Subplate mounting bolt kit (inch) 1/4–20 x 11/2” BK855992
Subplate mounting bolt kit (metric) M6 x 40mm BK855993M
Valve mounting bolt kit (inch) 1/4–20 x 21/4” BK866685
Valve mounting bolt kit (metric) M6 x 60mm BK689623M
Servo ElectronicsSee application brochure 656 for thecomplete Vickers line of amplifiers,power supplies, and function modules.
22
Application Data
Fluid CleanlinessProper fluid condition is essential forlong and satisfactory life of hydrauliccomponents and systems. Hydraulicfluid must have the correct balance ofcleanliness, materials, and additives forprotection against wear of components,elevated viscosity and inclusion of air.
Essential information on the correctmethods for treating hydraulic fluid isincluded in Vickers publication 561“Vickers Guide to SystemicContamination Control,” available fromyour local Vickers distributor or bycontacting Vickers, Incorporated.Recommendations on filtration and the
selection of products to control fluidcondition are included in 561.
Recommended cleanliness levels, usingpetroleum oil under common conditions,are based on the highest fluid pressurelevels in the system and are coded inthe chart below. Fluids other thanpetroleum, severe service cycles, ortemperature extremes are cause foradjustment of these cleanliness codes.See Vickers publication 561 for exactdetails.
Vickers products, as any components,will operate with apparent satisfaction influids with higher cleanliness codes thanthose described. Other manufacturers
will often recommend levels abovethose specified. Experience has shown,however, that life of any hydrauliccomponent is shortened in fluids withhigher cleanliness codes than thoselisted below. These codes have beenproven to provide a long, trouble-freeservice life for the products shown,regardless of the manufacturer.
NOTEVickers will extend, by one year, thestandard warranty on all Vickersproducts used in a system protectedby Vickers filters (and elements)applied in a manner consistent withthe principles presented in Vickerspublication 561.
System Pressure Levelbar (psi)
Product <70 (<2000 ) 70–207 (2000–3000) 207+ (3000+ )
Vane pumps, fixed 20/18/15 19/17/14 18/16/13
Vane pumps, variable 18/16/14 17/15/13
Piston pumps, fixed 19/17/15 18/16/14 17/15/13
Piston pumps, variable 18/16/14 17/15/13 16/14/12
Directional valves 20/18/15 20/18/15 19/17/14
Proportional valves 17/15/12 17/15/12 15/13/11
Servo valves 16/14/11 16/14/11 15/13/10
Pressure/Flow controls 19/17/14 19/17/14 19/17/14
Cylinders 20/18/15 20/18/15 20/18/15
Vane motors 20/18/15 19/17/14 18/16/13
Axial piston motors 19/17/14 18/16/13 17/15/12
Radial piston motors 20/18/14 19/17/13 18/16/13
Printed in U.S.A.Rel. 12/93 – HH
Form No. 00-000 Copyright Eaton Corporation, 0000All rights reserved.Printed in U.S.A
Eaton Hydraulics15151 Highway 5Eden Prairie, MN 55344Telephone: 612 937-7254Fax: 612 937-7130www.eatonhydraulics.com
46 New Lane, HavantHampshire PO9 2NBEnglandTelephone: (44) 170-548-6451Fax: (44) 170-548-7110
Vickers®
SM4-20 Servo ValvesCatalog
Flows to 76 l/min (20 USgpm) –
Pressures to 210 bar (3000 psi)
Operating Data 02
Performance Curves 06
Model Code 10
Installation Dimensions 11
SM4M(E) Mounting Subplates 12
SM4A Adapter Manifolds 15
SM4FV Flushing Valves 17
SM4FM Filter Modules 18
Weights 19
Additional Accessories 19
Application Data 20
Table of Contents
Cross Section of Typical SM4-20 Servovalve
1 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Introduction
Eaton Vickers® SM4-20 servo valves can provide system closed loop control with exact positional accuracy, repeatable velocity profiles, and predictable force or torque regulation.
Typical applications include plastic injection molding and blow molding systems, test and simulation equipment, die casting machines, hydrau-lic press brakes, animation and entertainment equip-ment, oil exploration vehicles, and lumber machinery.
This model of the high perfor-mance SM4 series offers a wide range of rated flows from 3,8 to 76 l/min (1.0 to 20 US-gpm) at ∆p of 70 bar (1000 psi).
The SM4 is a two-stage, modular design, flow control valve which can be manifold or subplate mounted. The
symmetrical, dual coil, quad air gap torque motor is integrally mounted to the first stage nozzle flapper pilot valve with six screws. The second stage utilizes a four-way sliding spool and sleeve arrangement with a mechanical null adjust. Spool position is fed back to the first stage by means of a cantilever spring. An integral 35 micron (absolute) filter reduces sensi-tivity to contamination of the first stage.
An SM4 servo valve, when used with a hydraulic cylin-der, position transducer, and appropriate electronics, can provide infinite cylinder posi-tion control to within 0,025 mm (0.001 in) or better, de-pending on the components selected, length of stroke, and load characteristics.
When applied with servo hy-draulic motors using tachom-eter feedback and appropriate electronics, the SM4 provides infinite proportional flow control for real-time veloc-ity/acceleration profiles. The resulting closed loop system can be error corrected to within one-tenth of a revolu-tion per minute. With appro-priate pressure transducers or load cells in force control applications, the SM4 makes possible exact load pressure/force control. In addition, excellent system stability with pressure and load to ±1% full scale can be achieved.
The field-proven design of the SM4-20 servo valve, combined with Eaton Vickers® precision manufacturing tech-niques, provides you with the optimum in system control.
• The wide range of SM4-20 flow capabilities allows selection of the valve size best suited for an applica-tion.
• The high strength alumi-num alloy of the second stage valve body means lighter weight with rugged durability.
• The symmetrical, dual-coil, quad air gap, dry torque motor, with its extremely fast response to input signals, results in highly accurate control profiles.
• Higher frequency response is available on request to provide enhanced system bandwidth for critical per-formance requirements.
• An integral 35 micron (absolute) filter provides extra first stage contami-nation protection.
• The spool and sleeve are hardened stainless steel to minimize wear and erosion. The O-ring mounted sleeve eliminates spool binding and ensures smooth operation.
• Customized spool lap and sleeve porting are available to provide the specific flow control required for special applications.
• The SM4’s symmetrical design provides inherently dependable metering of control flow with minimum null shifts. The result is more consistent machine operation.
• DuPont Viton® seals are standard.
• The flexibility of a standard-ized port circle and mount-ing pattern, with available adapter manifolds, makes Vickers SM4-20 servo valves a cost-effective choice for replacing existing servo valves and enhancing sys-tem performance.
• The SM4-20 features a simple interface to an avail-able dual filter module that provides extra protection against pilot stage con-tamination.
• Flushing valves are available that can greatly reduce initial system contamina-tion levels prior to SM4 installation.
Features and Benefits
2 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Operating Data
Flow and Leakage
All data is typical, based on actual tests at 70 bar (1000 psi) ∆p, 30 cST (141 SUS), and 49°C (120°F).
MaxiMuM RatEd MaxiMuM total MaxiMuM Pilot Flow atModEl SERiES Flow ±10% null lEakagE 70 baR (1000 PSi) ∆P
l/min (USgpm) l/min (USgpm) l/min (USgpm)SM4-20 76 (20) 2,0 (0.52) 0,35 (0.092)
PERFoRMancE
Maximum Supply Pressurebar (psi) SM4-20: 210 (3000)*Minimum Supply Pressurebar (psi) 14 (200)Proof Pressure At Supply Port: 150% maximum supply pressure At Return Port: 100Burst Pressure, Return Port Open% maximum supply pressure 250Maximum Operating Temperature°C (°F) 135 (275)Hysteresis Around Null% of rated current ≤3Symmetry Error% of rated current <10Linearity Error% of rated current <10Threshold% of rated current ≤0.5* SM4-20 (-50 design) features maximum supply pressureof 350 bar (5000 psi). See publication 662 for details.
RuggEdnESS tESt RESultS
Vibration Test5 Hz to 2000 Hz along each axis No damage to componentsShock TestUp to 150g along all axes No damage to componentsEndurance TestTo ISO 6404 No degradation in performance
3 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Flow Gain
Normal region for standard models shown with typical no-load flow gain tolerances excluding hysteresis.
Operating Data
–100–100
% RATED CURRENT
% R
ATED
FLO
W
–80
–60
–40
–20
0
+20
+40
+60
+80
+100
–80 –60 –40 –20 0 +20 +40 +60 +80 +100
5%
Flow tolerance 10%
–10–100
% INPUT CURRENT
% M
AXIM
UM S
UPPL
Y PR
ESSU
RE
–80
–60
–40
–20
0
+20
+40
+60
+80
+100
–8 –6 –4 –2 0 +2 +4 +6 +8 +10
To 100% rated
200% nominal gain
50% nominal gain
Pressure Gain
Change in load pressure drop with input current shown with no valve flow and closed control ports.
Pressure gain in the null region is >30% of supply pressure per 1% of rated current.
4 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Change in Rated Flow
Rated flows at valve pressure drops from 5 bar (70 psi) to 210 bar (3000 psi) for eight of the available spools.
Operating Data
Power Transmission Efficiency
Maximum power envelope expressed as a percentage with T port pressure equal to 0 bar.
Power transferred to the load is optimum when valve pres-sure drop is one third of sup-ply pressure. Load pressure drop should be limited to 2/3 of supply pressure so the flow gain of the servovalve remains high enough to maintain control of the load. Overall hydraulic efficiency must be considered when sizing system heat exchangers.
5(70)
1,1 (0.3)
VALVE PRESSURE DROP (P� A)+(B� T)– bar (psi)
7(100)
14(200)
21(300)
35(500)
70(1000)
140(2000)
210(3000)
NO-
LOAD
FLO
W R
ATE
– l/m
in (U
Sgpm
)
2 (0.5)2,6 (0.7)
4 (1)
8 (2)
11 (3)15 (4)19 (5)27 (7)30 (8)
38 (10)
57 (15)76 (20)95 (25)
114 (30)(15) 57
(10) 38
(5.0) 19
(2.5) 9
(1.0) 3,8
VALV
E RA
TED
FLOW
– l/
min
(USg
pm)135 (35)151 (40)
(7.5) 28
(12) 45
(20) 76
00
POW
ER T
RAN
SMIS
SION
EFF
ICIE
NCY
– %
10
20
0.2 0.4
RATIO LOAD PRESSURE DROPSUPPLY PRESSURE
30
40
50
60
70
80
90
100
0.6 0.8 1.0
5 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Operating Data
Coil Resistance
Select coil resistance and connections for compatible interface to servo electronics. Recommended coil resis-tance is shown in bold print.
Nominal Resistance Rated Current mA Per Coil at 21°C (70°F) Single, Parallel, or Ohms Differential Connection Series ConnectionStandard coil 20 200 100resistance selection 30 100 50 80 40 20 200 20 10Optional coil 80 50 25resistance selection 140 40 20 200 15 7.5 300 30 15 1000 10 5 1500 8 4
Electrical Polarity for Control Flow Out of B Port
+ –
– –+
A B C D
+ –
–+ –+
A B C D
A B C D
A B C D
Servovalve
Servovalve
Servovalve
Servovalve
+ –
– –+
A B C D
+ –
–+ –+
A B C D
A B C D
A B C D
Servovalve
Servovalve
Servovalve
ServovalveSeries:
A+, D–
Connect B and C
Differential:
A–, D–
B+, C+
Connect B and C
BC–, current BA>CD
BC+, current CD>BA
Single:
A+, B–
or
C+, D–
Parallel:
A+, C+
B–, D–
Connect A and C
Connect B and D
6 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Performance Curves
Frequency Response
Frequency response is defined as the relationship of no-load control flow to input current with a sinusoidal current sweep at constant amplitude over a range of frequencies. It is expressed in frequency (Hz), amplitude ratio (dB), and phase angle (degrees).
As shown in the sample curve (below left), standard comparison points for servo-valve frequency response are those frequencies at which –3 dB amplitude ratio and 90° phase angle occur.
Eaton Vickers® SM4 torque motors are magnetically stabilized for reliable servo valve performance at operat-ing pressures from 14 to 210 bar (200 to 3000 psi).
Calculating Frequency Re-sponse at System Pressure
PS = System pressure
PM = Maximum supply pres-sure of valve: 210 bar (3000 psi) for SM4-20 (-10 design)
fPM= Frequency (at 90° phase angle) at maximum sup-ply pressure (PM)
fPS = Frequency (at 90° phase angle) at system pres-sure (PS)
1. Calculate the ratio of sys-tem pressure to maximum supply pressure:
2. Use the result of step 1 and the curve below to estimate
3. Use the applicable fre-quency response curve from page 7 to estimate fPM (the maximum supply pressure frequency response at 90° phase angle) for the desired valve rated flow.
4. Multiply the values ob-tained in steps 2 and 3. The result is fPS (system pres-sure frequency response at 90° phase angle).
PS
PM
fPS
fPM
Example: A standard perfor-mance SM4-20 valve with a flow of 38 l/min (10 USgpm) is to be used at 165 bar (2400 psi).
1. Calculate the ratio of sys-tem pressure to maximum supply pressure:
2. Use the result of step 1 and the curve below right to estimate
3. Use the frequency re-sponse curve from page 7 to estimate fPM.
fPM = 100 Hz
4. Multiply the values obtained in steps 2 and 3. The result is fPS (system pressure frequency response at 90° phase angle).
fPS = 0.92 x 100 Hz = 92 Hz
fPS
fPM
= 0.92
PS
PM
2400 psi
3000 psi= = 0.8
0 0.2
1.0
0.8
0.6
0.40.16.04.0 0.8
PS (system pressure)PM (maximum supply pressure)
fPS
fPM
7 10 20 30 40 50 70 100
0
–5
10
FREQUENCY – Hz
–
AMPL
ITUD
E RA
TIO
– dB
PHAS
E AN
GLE
– deg
rees
120
90
–15
–20
200 300 400 500
100
80
70
60
50
40
30
2010
110
– 3dB comparison point
0.9
0.7
0.5
9.05.03.01.0 0.7
Phase lag(shift)
7 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Performance Curves
Typical Frequency Response Curves
SM4-20 (-10 design) shown at 210 bar (3000 psi)
3,8 l/min (1.0 USgpm) 9 l/min (2.5 USgpm) 19 l/min (5.0 USgpm) 28 l/min (7.5 USgpm)
38 l/min (10 USgpm)
47 l/min (12.5 USgpm) 57 l/min (15 USgpm) 76 l/min (20 USgpm)
3 10 20 30 40 50 70 100
0
–5
–10
FREQUENCY – Hz
AMPL
ITUD
E RA
TIO
– dB
–15
–20
–25
–30
–35 PHAS
E LA
G –
degr
ees
90
100
80
70
60
50
40
30
20
10
±40% rated current±100% rated current
2004 5 7
7 10 20 30 40 50 70 100
0
–5
–10AM
PLIT
UDE
RATI
O –
dB
PHAS
E LA
G – d
egre
es
90
–15
–20
200 300 400 500
100
80
70
60
50
40
30
2010
110
FREQUENCY – Hz
±40% rated current±100% rated current
0
7 10 20 30 40 50 70 100
0
–5
–10
AMPL
ITUD
E RA
TIO
– dB
PHAS
E LA
G –
degr
ees
120
90
–15
–20
–25
–30
200 300 400 500
100
80
70
60
50
40
30
2010
110
FREQUENCY – Hz
±40% rated current±100% rated current
6 10 20 30 40 50 70 100
0
–5
–10
AMPL
ITUD
E RA
TIO
– dB
PHAS
E LA
G –
degr
ees80
–15
–20
200 300 400
90
70
60
50
40
30
20
100
100
FREQUENCY – Hz8
±40% rated current±100% rated current
8 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Performance Curves
Step response is defined as the typical rise time needed to achieve a given percentage of control flow output. Settling time is the time needed for transient flow fluctuations to diminish to within a given accuracy range. Both are expressed in milliseconds (ms).
The example at right shows the step response curves for a critically damped valve and an underdamped valve. Rise times are illustrated for 63% of control flow output, and settling times are shown at 100±5% of control flow output.
Step Response
Typical Step Response Curves for Standard Models
SM4-20 shown at 210 bar (3000 psi)
3,8 l/min (1.0 USgpm) 9 l/min (2.5 USgpm) 19 l/min (5.0 USgpm) 28 l/min (7.5 USgpm)
38 l/min (10 USgpm)
Rise timesat 63% flow
020100
TIME – ms
OUTP
UT F
LOW
%
100
20
40
60
80
Settling timesto 5% accuracy
Critically damped valve
Underdamped valve
OUTP
UT F
LOW
%
100
20
40
60
80
120
020100
TIME – ms52515
515
OUTP
UT F
LOW
%
100
20
40
60
80
120
020100
TIME– ms52515
120
9 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Performance Curves
47 l/min (12.5 USgpm) 57 l/min (15 USgpm)
76 l/min (20 USgpm)
OUTP
UT F
LOW
%
100
20
40
60
80
120
020100
TIME – ms52515
47 l/min (12.5 USgpm)
57 l/min (15 USgpm)
OUTP
UT F
LOW
%
100
20
40
60
80
120
020100
TIME – ms52515
10 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Model Code
SM4 - 20 ( * * ) * * - * * * / * * * - * * - S ***
1 Series DesignationSM4 – Servovalve, high per-
formance, four-way
2 Valve Size20 – 22,2 mm (0.875 in)
port circle
3 Flow RatingAt 70 bar (1000 psi) ∆p P A B T.Other flows available on request.
Code USgpm l/min(1) 3,8 1.0 3,8(2.5) 9 2.5 9(5) 19 5.0 19(7.5) 28 7.5 28(10) 38 10.0 38(12) 45 12.0 45(12.5) 47 12.5 47(15) 57 15.0 57(20) 76 20.0 76
4 Coil resistance/rated current
Ohms/mA at 21°C (70°F). Other coils available on request.
Code Ohms mA20/200 20 20030/100 30 10080/40 80 4080/50 80 50140/40 140 40200/15 200 15200/20 200 20300/30 300 301000/10 1000 101500/8 1500 8
5 Design Number Subject to change. Installation dimensions same for designs 10 through 19.
6 Special Features SuffixS81 – Intrinsically safe valve.
Contact your Vickers representative for details.
S*** – Vickers assigns a unique suffix to de-note a particular group of special features. Contact your Vickers representative for details.
Blank – Standard valve
321 4 5 6
11 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Electrical connector mateswith MS-3106-14S-2S (4 pin).Plus signal to A or C causesflow out of port B.
32,50(1.28)
32,50(1.28)
46,07(1.81)
46,07(1.81)
43,50(1.71)
43,50(1.71)
53,8(2.1)
57,15(2.25)
44,68(1.76) 39,66
(1.56)
2,30(0.09)
36,50(1.44)
19,02(0.75)max.
Null adjust(Do not loosen locknut)1,58
(0.06)Ø
25,86(1.02)
17,01(0.67)
17,01(0.67)
44,44(1.75)
22,22(0.875)
65,05(2.56)
32,53(1.28)
12,70(0.50)
9,91(0.39)
8,33(0.33)
4 placesØ
14,22(0.56)4 places
Ø
8,71(0.34)4 places
�
� 22,20(0.875)
Ø 4,00(0.16)optional 5th port
counterbore
port circle
port
71,83(2.83) 55,66
(2.19)
Locating pin
Valve can be ordered withconnector positioned over any port
Ø
Installation Dimensions
Dimensions in inches (mm)
NOTES
Torque mounting screws to 14 to 15 Nm (120 to 130 lb.in.).
Valve mounting surface re-quires 32 microinch finish flat within 0,025 (0.001).
Viton® port O-rings (AS568-013) provided: 1,78 (0.070) cross section and 10,82 (0.426) inner diameter. Replacement O-rings available in seal kit 920320 only.
SM4-20-10
12 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Model CodeSM4M(E) Mounting Subplates
SM4 M (E) - 20 - 10 - (M)
1 Series DesignationSM4 – Servo valve, high per-
formance, four-way
2 Accessory DesignationM – Mounting subplate.
Maximum supply pressure of 210 bar (3000 psi).
3 Port Connection Locations
Blank – Rear ports E – Side ports
4 Standard SM4 Valve Size20 – SM4-20 or SP4-25
5 Design NumberSubject to change. Installationdimensions same for designs 10 through 19.
-10 design indicates 210 bar (3000 psi) maximum supply pressure.
6 Metric SuffixM – Metric version to NG
(ISO) standardsBlank – Omit if not required
321 4 5 6
13 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
22,22(0.87)
65,06(2.56)
44,44(1.75)
6,30(0.25)
6,30(0.25)
17,01(0.67)
7,14(0.28)4 places
� thru
10,31(0.41)4 places
� counterbore
101,60(4.00)
50,80(2.00)
2,50(0.10)Ø
6,35(0.25)
38,10(1.50)
92,00(3.62)
46,00(1.81)
4,0(0.16)
6,35 (0.25) O.D. tubeG1/4 (metric).4375-20 UNF-2B thd. (inch)Optional external pilot pressure port
17,01(0.67)
4,00(0.16)
Ext. pilot�
9,91(0.39)
12,70(0.50)
8,71(0.34)4 places
Ø� �Ø 22,20(0.875)port circleport
M8 thd. (metric).312-18 UNC-2B thd. (inch)4 places
13,10(0.52)
32,53(1.28)
14,00(0.55)
27,0(1.06)
60,00(2.36)
30,00(1.18)
42,0(1.66)
21,0(0.83)
12,7 (0.50) O.D. tubeG1/2 (metric).750-16 UNF-2B thd. (inch)4 places
6,35 (0.25) O.D. tubeG1/4 (metric)
.4375-20 UNF-2B thd. (inch)2 places
16,0(0.63)
Installation Dimensions
Dimensions in inches (mm)
SM4M-20-10(M)
14 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Installation Dimensions
SM4ME-20-10(M)
Dimensions in inches (mm)
22,22(0.87)
65,06(2.56)
44,44(1.75)
6,30(0.25)
6,30(0.25)
17,01(0.67)
7,14(0.28)4 places
� thru
10,31(0.41)4 places
Ø� counterbore 2,50(0.10)Ø
17,01(0.67)
4,00(0.16)
Ext. pilot�
9,91(0.39)
12,70(0.50)
8,71(0.34)4 places
� �22,20(0.875) port circleport
M8 thd. (metric).312-18 UNC-2B thd. (inch)4 places
32,53(1.28)
101,60(4.00)
50,80(2.00)
13,10(0.52)
27,0(1.06)
6,35(0.25)
38,10(1.50)
92,00(3.62)
46,00(1.81)
4,0(0.16)
16,0(0.63)
18,00(0.71)
12,7 (0.50) O.D. tubeG1/2 (metric).750-16 UNF-2B thd. (inch)4 places
6,35 (0.25) O.D. tubeG1/4 (metric).4375-20 UNF-2B thd. (inch)Optional external pilot pressure port
15 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Model CodeSM4A Adapter Manifolds
SM4 A - 5 - 20 - 10 - (M)
1 Series DesignationSM4 – Servovalve, high per-
formance, four-way
2 Accessory DesignationA – Adapter manifold. Maxi-
mum supply pressure of 210 bar (3000 psi).
3 Interfave 5 – ISO 4401-05
4 Standard SM4 Valve Size20 – SM4-20 or SP4-25
5 Design NumberSubject to change. Installationdimensions same for designs 10 through 19.
-10 design indicates 210 bar (3000 psi) maximum supply pressure.
6 Metric SuffixM – Metric version to NG
(ISO) standardsBlank – Omit if not required
321 4 5 6
16 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Optional externalpilot pressure port*
44,45(1.75)
22,20(0.87)
17,00(0.67)
10,50(0.41)
65,05(2.56)
32,50(1.28)
17,00(0.67)
40,00(1.57)
46,00(1.81)
23,15(0.91)
12,70(0.50)
9,91(0.39)
47,25(1.86)
29,00(1.14)
90,50(3.56)
8,75(0.34)
8,75(0.34)
51,25(2.02)
80,00(3.15)
25,40(1.00)
9,55(0.38)
6,3(0.25)
4,00(0.16)�
4,0(0.16)
M8 thd. (metric).312-18 UNC-2B thd. (inch)4 places
�22,20(0.875) port circle
2,50(0.10)Ø
Ø 8,70(0.343)4 places
port
7,15(0.28)
4 places�
22,25(0.88)
�11,10(0.44)5 places
port
17,58(0.69)5 places
� counterbore
10,30(0.41)4 places
� counterbore
50,8(2.00)
37,3(1.47)
27,0(1.06)
3,2(0.13)
16,7(0.66)
21,4(0.84) 32,5
(1.28)
* – 6,35 (0.25) O.D. tubeG1/4 (metric).4375-20 UNF-2B thd. (inch)
54,00(2.13)
Installation Dimensions
SM4A-5-20-10(M)
Dimensions in inches (mm)
17 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Model CodeSM4FV Flushing Valves
SM4 FV - 20 - 10
1 Series DesignationSM4 – Servovalve, high per-
formance, four-way
2 Accessory DesignationFV – Flushing valve. Maxi-
mum flushing pressure of 35 bar (500 psi).
3 Standard SM4 Valve Size20 – SM4-20 or SP4-25
4 Design NumberSubject to change. Installationdimensions same for designs 10 through 19.
321 4
Installation Dimensions
SM4FV-20-10
Dimensions in inches (mm)
63,50(2.50)
31,50(1.24)
80,00(3.15)
40,00(1.57)
44,45(1.75)
9,50(0.37)
65,00(2.56)
7,50(0.30)
32,00(1.26)
32,00(1.26)
33,50(1.32)
19,00(0.75)
8,33(0.33)4 places
Ø thru
18 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Model CodeSM4FM Filter Modules
SM4 FM - 20 - (CB) - **
1 Series DesignationSM4 – Servovalve, high per-
formance, four-way
2 Accessory DesignationFM – Filter module. Maxi-
mum supply pressure of 210 bar (3000 psi).
3 Standard SM4 Valve Size20 – SM4-20 or SP4-25
4 Crossport bleed designation
CB – Includes crossport bleed feature
Blank – Omit if not required
5 Design NumberSubject to change. Installationdimensions same for designs 10 through 19.
321 54
Installation Dimensions
SM4FM-20-10
Dimensions in inches (mm)
19,0(0.75)
2,3(0.09)
1,58(0.06)
9,91(0.39)
44,44(1.75)
22,22(0.875)
2,0(0.08)
34,0(1.34)
34,0(1.34)
12,70(0.50)
11,1(0.44)
90,0(3.54)
80,0(3.15)
40,0(1.57)
7,5(0.295)
45,0(1.77)
32,53(1.28)
65,05(2.56)
Ø 22,22(0.875) port circle
8,33(0.33)4 places
Ø thru
7,5(0.295)
19 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
The following table lists ap-proximate dry weights for SM4 servo valves and related accessories.
dEScRiPtion ModEl codE wEight
kg (lbs.)Servovalve SM4-20 1,05 (2.3)Mounting subplate SM4M(E)-20-10(M) 0,91 (2.0)Adapter manifold SM4A-5-20-10(M) 0,439 (0.97)Flushing valve SM4FV-20-10(M) 0,27 (0.58)Filter module SM4FM-20-(CB)-10 0,73 (1.6) est.
Weights
Additional AccessoriesSM4-20 (-10 dESign) accESSoRiES ModEl codE
Adapter manifold mounting bolt kit (inch) 1/4–20 x 1” BK866686Adapter manifold mounting bolt kit (metric) M6 x 25mm BK689629MCable clamp (MS3057-6) 126058Cable connector (MS3106-14S-2S) 242123Connector kit 926467Cross-port bleed module mounting bolt kit (inch) 5/16–18 x 23/4” BK855421Filter kit 926469Filter module kit 886819Filter module mounting bolt kit (inch) 5/16–18 x 23/4” BK855421Filter module mounting bolt kit (metric) M8 x 70mm BK689624MFilter module with cross-port bleed mounting bolt kit (inch) 5/16–18 x 31/4” BK927736Flushing valve mounting bolt kit (inch) 5/16–18 x 11/4” BK688701Flushing valve mounting bolt kit (metric) M8 x 35mm BK689630MSeal kit (SM4-20) 920320Subplate mounting bolt kit (inch) 1/4–20 x 11/2” BK855992Subplate mounting bolt kit (metric) M6 x 40mm BK855993MValve mounting bolt kit (inch) 5/16–18 x 2” BK866687Valve mounting bolt kit (metric) M8 x 50mm BK866690M
Servo Electronics
See application brochure 656 for the complete Eaton Vickers® line of amplifiers, power supplies, and function modules.
20 Eaton Vickers SM4-20 Servo Valves V-VLPO-MC009-E September 2008
Proper fluid condition is es-sential for long and satisfac-tory life of hydraulic compo-nents and systems. Hydraulic fluid must have the correct balance of cleanliness, mate-rials, and additives for protec-tion against wear of compo-nents, elevated viscosity and inclusion of air.
Essential information on the correct methods for treating hydraulic fluid is included in Eaton publication 561 “Vick-ers Guide to Systemic Con-tamination Control,” available from your local Eaton dis-tributor. Recommendations on filtration and the selection of products to control fluid condition are included in 561.
Recommended cleanliness levels, using petroleum oil under common conditions, are based on the highest fluid pressure levels in the system and are coded in the
chart below. Fluids other than petroleum, severe service cycles, or temperature ex-tremes are cause for adjust-ment of these cleanliness codes. See Eaton publication 561 for exact details.
Eaton products, as any com-ponents, will operate with apparent satisfaction in fluids with higher cleanliness codes than those described. Other manufacturers will often recommend levels above those specified. Experience has shown, however, that life of any hydraulic component is shortened in fluids with higher cleanliness codes than those listed below. These codes have been proven to provide a long, trouble-free service life for the products shown, regardless of the manufacturer.
NOTE
Eaton will extend, by one year, the standard warranty on all Eaton products used in a system protected by Eaton filters (and elements) applied in a manner consistent with the principles presented in Eaton publication 561.
Fluid Cleanliness
Application Data
SyStEM PRESSuRE lEVElPRoduct baR (PSi)
<70 (<2000) 70–207 (2000–3000) 207+ (3000+)Vane pumps, fixed 20/18/15 19/17/14 18/16/13Vane pumps, variable 18/16/14 17/15/13Piston pumps, fixed 19/17/15 18/16/14 17/15/13Piston pumps, variable 18/16/14 17/15/13 16/14/12Directional valves 20/18/15 20/18/15 19/17/14Proportional valves 17/15/12 17/15/12 15/13/11Servo valves 16/14/11 16/14/11 15/13/10Pressure/Flow controls 19/17/14 19/17/14 19/17/14Cylinders 20/18/15 20/18/15 20/18/15Vane motors 20/18/15 19/17/14 18/16/13Axial piston motors 19/17/14 18/16/13 17/15/12
This page left intentionally blank.
Eaton Hydraulics Operations USA14615 Lone Oak RoadEden Prairie, MN 55344USATel: 952-937-9800Fax: 952-294-7722www.eaton.com/hydraulics
EatonHydraulics Operations EuropeRoute de la Longeraie 71110 MorgesSwitzerlandTel: +41 (0) 21 811 4600Fax: +41 (0) 21 811 4601
Eaton Hydraulics Operations Asia Pacific 11th Floor Hong Kong New World Tower 300 Huaihai Zhong Road Shanghai 200021 China Tel: 86-21-6387-9988 Fax: 86-21-6335-3912
© 2008 Eaton CorporationAll Rights Reserved Printed in USADocument No. V-VLPO-MC009-ESeptember 2008
662Released 12/93
Flows to 76 l/min (20 USgpm) — Pressures to 350 bar (5000 psi)SM4-20 (-50 Design) Servovalves
Vickers®
Servo Valves
Vickers, Incorporated 1993All Rights Reserved
Introduction
Vickers SM4-20 (-50 design)servovalves can provide system closedloop control with exact positionalaccuracy, repeatable velocity profiles,and predictable force or torqueregulation. Typical applications includeautomatic gage control (AGC), rollbend/roll balance systems, plasticinjection molding systems, test andsimulation equipment, and hydraulicpress brakes.
The high performance SM4-20 (-50design) offers a wide range of ratedflows from 3,8 to 76 l/min (1.0 to 20USgpm) at �p of 70 bar (1000 psi). The-50 design valve is designed for amaximum supply pressure of 350 bar(5000 psi).
The SM4-20 (-50 design) is a two-stage,modular design, flow control valve whichcan be manifold or subplate mounted.
The first stage consists of a symmetricaltorque motor with dual coils and quadair gaps, flapper-nozzle pilot, and acentering feedback spring. An integral35 micron absolute filter reducessensitivity to contamination of the firststage.
The second stage utilizes a four-waysliding spool and sleeve arrangementwith a mechanical null adjust. Spoolposition is fed back to the first stage bymeans of a cantilever spring.
An SM4-20 (-50 design) servovalve —when used with a hydraulic cylinder,position transducer, and appropriateelectronics — can provide infinitecylinder position control to within 0,025mm (0.001 in) or better, depending oncomponents selected, length of stroke,and load characteristics.
When applied with servo hydraulicmotors using tachometers andappropriate electronics, the SM4provides infinite proportional flow controlfor realtime velocity/accelerationprofiles. The resulting closed loopsystem can be error corrected to withinone-tenth of a revolution per minute.With appropriate pressure transducersor load cells in force controlapplications, the SM4-20 (-50 design)makes possible exact loadpressure/force control. In addition,excellent system stability with pressureand load to �1% full scale can beachieved.
The field-proven design of the SM4-20(-50 design) servovalve, combined withVickers precision manufacturingtechniques, provides you with theoptimum in system control.
Features and Benefits� The SM4-20 (-50 design) features a
special stainless steel body and endcaps for operating pressures up to 350bar (5000psi).
� An integral filter for extra first stagecontamination protection greatlyreduces the likelihood of hard-overfailures.
� Higher frequency response isavailable on request. This providesenhanced system bandwidth forcritical performance requirements.
� The wide range of SM4-20 (-50design) flow capabilities allowselection of the valve size best suitedfor an application.
� Jeweled orifices greatly extend the lifeof the valve.
� The balanced dual-coil, twin air gap,sealed torque motor in Vickers
servovalves with its extremely fastresponse to input signals results inhighly accurate control profiles.
� The exclusive jeweled feedback ballreceiver virtually eliminates the wearthat can lead to loss of control acrossnull in other servovalves.
� Viton* seals are standard.
� The interchangeability made possibleby standardized valve port circles,mounting patterns, and adaptermanifolds makes Vickers servovalvesthe perfect choice for cost effectiveenhancement of existing systems.
� The SM4-20 (-50 design) can beinterfaced to an available dual filtermodule to provide extra protectionagainst pilot stage contamination.
� Customized spool lap and sleeveporting are available to provide the
specific flow control required forspecial applications.
� The spool and sleeve are made ofhardened steel and mounted withO-rings to minimize material erosionand eliminate spool binding, thusensuring smooth operation.
� The SM4-20 (-50 design) is availablewith an optional pilot pressure port thatprovides either additional first stagefiltration or the use of external pilotpressure for freedom from supplypressure fluctuations.
� Flushing valves are available toreduce initial system contaminationlevels prior to SM4 installation.
* Viton is a registered trademark of theDuPont Co.
1
Contents
Operating Data 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performance Curves 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model Code 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Dimensions 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4M(E) Mounting Subplates 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4A Adapter Manifolds 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4FV Flushing Valves 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4FM Filter Modules 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weights 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Accessories 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Data 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cross Section of TypicalSM4-20 (-50 Design) Servovalve
2
Operating Data
Flow and LeakageAll data is typical, based on actual testsat 70 bar (1000 psi) ∆p, 30 cST (141SUS), and 49°C (120°F).
Model Series
Maximum RatedFlow �10%l/min (USgpm)
Maximum TotalNull Leakagel/min (USgpm)
Maximum Pilot Flow at70 bar (1000 psi) ∆pl/min (USgpm)
SM4-20 (-50 design) 76 (20) 2,00 (0.52) 0,35 (0.092)
PerformanceMaximum Supply Pressurebar (psi)
350 (5000)
Minimum Supply Pressurebar (psi)
14 (200)
Proof Pressure% maximum supply pressure
At Supply Port: 150At Return Port: 100
Burst Pressure, Return Port Open% maximum supply pressure
250
Maximum Operating Temperature°C (°F)
135 (275)
Hysteresis Around Null% of rated current
�3
Symmetry Error% of rated current
<10
Linearity Error% of rated current
<10
Threshold% of rated current
�0.5
Ruggedness Test ResultsVibration Test5 Hz to 2000 Hz along each axis
No damage to components
Shock TestUp to 150g along all axes
No damage to components
Endurance TestTo ISO 6404
No degradation in performance
3
Flow GainNormal region for standard modelsshown with typical no-load flow gaintolerances excluding hysteresis.
–100–100
% RATED CURRENT
% R
AT
ED
FLO
W
–80
–60
–40
–20
0
+20
+40
+60
+80
+100
–80 –60 –40 –20 0 +20 +40 +60 +80 +100
�5%
Flow tolerance �10%
–10–100
% INPUT CURRENT
% M
AX
IMU
M S
UP
PLY
PR
ES
SU
RE
–80
–60
–40
–20
0
+20
+40
+60
+80
+100
–8 –6 –4 –2 0 +2 +4 +6 +8 +10
To 100% rated
Pressure GainChange in load pressure drop with inputcurrent shown with no valve flow andclosed control ports.
Pressure gain in the null region is >30%of supply pressure per 1% of ratedcurrent.
200% nominal gain
50% nominal gain
4
00
PO
WE
R T
RA
NS
MIS
SIO
N E
FF
ICIE
NC
Y –
%
10
20
0.2 0.4
Power TransmissionEfficiencyMaximum power envelope expressed asa percentage with T port pressure equalto 0 bar.
Power transferred to the load is optimumwhen valve pressure drop is one third ofsupply pressure. Load pressure dropshould be limited to 2/3 of supplypressure so the flow gain of theservovalve remains high enough tomaintain control of the load. Overallhydraulic efficiency must be consideredwhen sizing system heat exchangers.
RATIO LOAD PRESSURE DROPSUPPLY PRESSURE
30
40
50
60
70
80
90
100
0.6 0.8 1.0
Change in Rated FlowRated flows at valve pressure drops from5 bar (70 psi) to 350 bar (5000 psi) foreight of the available spools.
5(70)
1,1 (0.3)
VALVE PRESSURE DROP (P→A)+(B→T) – bar (psi)
7(100)
14(200)
21(300)
35(500)
70(1000)
140(2000)
210(3000)
NO
-LO
AD
FLO
W R
AT
E –
l/m
in (
US
gpm
)
2 (0.5)
2,6 (0.7)
4 (1)
8 (2)
11 (3)
15 (4)
19 (5)
27 (7)30 (8)
38 (10)
57 (15)
76 (20)
95 (25)114 (30)
(15) 57
(10) 38
(5.0) 19
(2.5) 9
(1.0) 3,8
SP
OO
L R
AT
ED
FLO
W –
(U
Sgp
m)
l/min
135 (35)151 (40)
(7.5) 28
(12) 45
(20) 76
350(5000)
Electrical Polarity forControl Flow Out of B Port
Single:A+, B–orC+, D–
Series:A+, D–Connect B and C
+ –
Parallel:A+, C+B–, D–Connect A and CConnect B and D
Differential:A–, D–B+, C+Connect B and CBC–, current BA>CDBC+, current CD>BA – –+
A B C D
+ –
–+ –+
A B C D
A B C D
A B C D
Servovalve
Servovalve
Servovalve
Servovalve
5
Coil ResistanceSelect coil resistance and connectionsfor compatible interface to servoelectronics. Recommended coilresistance is shown in bold print.
Nominal ResistanceRated Current mA
Nominal ResistancePer Coil at 21°C (70°F)Ohms
Single, Parallel, orDifferential Connection Series Connection
20 200 100
Standard coil 30 100 50tandard coilresistance selection 80 40 20
200 20 10
80 50 25
140 40 20
Optional coil 200 15 7.5O tional coilresistance selection 300 30 15
1000 10 5
1500 8 4
Calculating Frequency Responseat System PressurePS = System pressurePM = Reference pressure of valve:
210 bar (3000 psi) forSM4-20 (-50 design)
fPM= Frequency (at 90° phase angle) atreference pressure (PM)
fPS = Frequency (at 90° phase angle) atsystem pressure (PS)
1. Calculate the ratio of systempressure to reference pressure:
2. Use the result of step 1 and thecurve below to estimate
3. Use the applicable frequencyresponse curve from the followingpages to estimate fPM (the referencepressure frequency response at 90°phase angle) for the desired valverated flow.
4. Multiply the values obtained in steps2 and 3. The result is fPS (systempressure frequency response at 90°phase angle).
Frequency ResponseFrequency response is defined as therelationship of no-load control flow toinput current with a sinusoidal currentsweep at constant amplitude over arange of frequencies. It is expressed infrequency (Hz), amplitude ratio (dB),and phase angle (degrees).
Vickers SM4 torque motors aremagnetically stabilized for reliableservovalve performance at operatingpressures from 14 to 350 bar (200 to5000 psi).
As shown in the sample curve (belowleft), the standard comparison point is–3 dB amplitude ratio, and 90° phaseangle is a measure of the servovalvebandwidth.
Frequency response is lower forincreased valve flow rates because ofchanges in internal design, such asspool and sleeve diameters, flappernozzle assembly, and feedback springrates.
Example: An SM4-20-50 valve with aflow of 38 l/min (10 USgpm) is to beused at 275 bar (4000 psi).
1. Calculate the ratio of systempressure to reference pressure:
2. Use the result of step 1 and thecurve below right to estimate
3. Use the frequency response curvefrom page 7 to estimate fPM.
4. Multiply the values obtained in steps2 and 3. The result is fPS (systempressure frequency response at 90°phase angle).
0 0.2
1.0
0.8
0.6
0.40.4 0.6 1.00.8
PS (system pressure)
PM (reference pressure)
fPSfPM
Phase lag(shift)
7 10 20 30 40 50 70 100
0
–5
–10
FREQUENCY – Hz
AM
PLI
TU
DE
RA
TIO
– d
B
PH
AS
E A
NG
LE –
deg
rees
120
90
–15
–20
200 300 400 500
100
80
70
60
50
40
30
20
10
110
–3dB comparison point
0.9
0.7
0.5
0.1 0.3 0.5 0.90.7
PS
PM
fPS
fPM
PS
PM�
4000 psi3000 psi
� 1.33
fPS
fPM� 1.1
fPM � 120 Hz
fPS � 1.1 � 120 Hz � 135 Hz
6
Performance Curves
3 10 20 30 40 50 70 100
0
–5
–10
FREQUENCY – Hz
AM
PLI
TU
DE
RA
TIO
– d
B
–15
–20
–25
–30
–35
PH
AS
E L
AG
– d
egre
es
90
100
80
70
60
50
40
30
20
10
�40% rated current
�100% rated current
2004 5 7
57 l/min (15 USgpm)76 l/min (20 USgpm)
7 10 20 30 40 50 70 100
0
–5
–10
AM
PLI
TU
DE
RA
TIO
– d
B
PH
AS
E L
AG
– d
egre
es
90
–15
–20
200 300 400 500
100
80
70
60
50
40
30
20
10
110
FREQUENCY – Hz
�40% rated current
�100% rated current
38 l/min (10 USgpm)
0
7 10 20 30 40 50 70 100
0
–5
–10
AM
PLI
TU
DE
RA
TIO
– d
B
PH
AS
E L
AG
– d
egre
es
120
90
–15
–20
–25
–30
200 300 400 500
100
80
70
60
50
40
30
20
10
110
FREQUENCY – Hz
3,8 l/min (1.0 USgpm)9 l/min (2.5 USgpm)19 l/min (5.0 USgpm)28 l/min (7.5 USgpm)
�40% rated current
�100% rated current
Typical Frequency Response Curves forStandard ModelsSM4-20 (-50 design) shown at 210 bar (3000 psi)reference pressure
6 10 20 30 40 50 70 100
0
–5
–10
AM
PLI
TU
DE
RA
TIO
– d
B
PH
AS
E L
AG
– d
egre
es
80
–15
–20
200 300 400
90
70
60
50
40
30
20
10
0
100
FREQUENCY – Hz
8
47 l/min (12.5 USgpm)
�40% rated current
�100% rated current
7
Step ResponseStep response is defined as the typicalrise time needed to achieve a givenpercentage of control flow output.Settling time is the time needed fortransient flow fluctuations to diminish towithin a given accuracy range. Both areexpressed in milliseconds (ms).
The example shows the step responsecurves for a critically damped valve andan underdamped valve. Rise times areillustrated for 63% of control flow output,and settling times are shown at 100±5%of control flow output.
38 l/min (10 USgpm)3,8 l/min (1.0 USgpm)9 l/min (2.5 USgpm)19 l/min (5.0 USgpm)28 l/min (7.5 USgpm)
Rise timesat 63% flow
0 10 200
TIME – ms
OU
TP
UT
FLO
W %
100
20
40
60
80
Settling timesto 5% accuracy
Critically damped valve
Underdamped valve
OU
TP
UT
FLO
W %
100
20
40
60
80
120
0 10 200
TIME – ms
5 15 25
5 15
OU
TP
UT
FLO
W %
100
20
40
60
80
120
0 10 200
TIME – ms
5 15 25
120
Typical Step Response Curves forStandard ModelsSM4-20 shown at 210 bar (3000 psi) reference pressure
8
47 l/min (12.5 USgpm)57 l/min (15 USgpm)
OU
TP
UT
FLO
W %
100
20
40
60
80
120
0 10 200
TIME – ms
5 15 25
47 l/min (12.5 USgpm)
57 l/min (15 USgpm)
OU
TP
UT
FLO
W %
100
20
40
60
80
120
0 10 200
TIME – ms
5 15 25
76 l/min (20 USgpm)
9
10
Model Code
3 4 5 61 2
1
2
Series designation
SM4 – Servovalve, high performance,four-way
Valve size
20 – 22,2 mm (0.875 in) port circle
Flow rating
At 70 bar (1000 psi) �p P→A→B→T.Other flows available on request.
Code USgpm l/min(1) 3,8 1.0 3,8(2.5) 9 2.5 9(5) 19 5.0 19(7.5) 28 7.5 28(10) 38 10.0 38(12) 45 12.0 45(12.5) 47 12.5 47(15) 57 15.0 57(20) 76 20.0 76
3
4
5
6Coil resistance/rated current
Ohms/mA at 21°C (70°F). Other coilsavailable on request.
Code Ohms mA20/200 20 20030/100 30 10080/40 80 4080/50 80 50140/40 140 40200/15 200 15200/20 200 20300/30 300 301000/10 1000 101500/8 1500 8
Design number
Subject to change. Installationdimensions same for designs 50 through59.
-50 design indicates 350 bar (5000 psi)maximum supply pressure.
Special features suffix
S*** – Vickers assigns a unique suffixto denote a particular group ofcustomized features. Contactyour Vickers representative fordetails.
Blank– Standard valve
NOTESTorque mounting screws to 14 to 15 Nm (120to 130 lb.in.).
Valve mounting surface requires 32 microinchfinish flat within 0,025 (0.001).
Viton port O-rings (AS568-013) provided:1,78 (0.070) cross section and 10,82 (0.426)inner diameter. Replacement O-ringsavailable in seal kit 920320 only.
Electrical connector mateswith MS-3106-14S-2S (4 pin).Plus signal to A or C causesflow out of port B.
41,34(1.63)
41,34(1.63)
49,45(1.95)
49,45(1.95)
43,50(1.71)
43,50(1.71)
55,5(2.19)
54,99(2.16)
44,68(1.76)
39,66(1.56)
2,30(0.09)
36,50(1.44)
19,02(0.75)max.
Null adjust(Do not loosen locknut)1,58
(0.06)∅
25,86(1.02)
71,83(2.83) 55,66
(2.19)
17,01(0.67)
17,01(0.67)
44,44(1.75)
22,22(0.875)
65,05(2.56)
32,53(1.28)
12,70(0.50)
9,91(0.39)
8,33(0.33)
4 places
∅
14,22(0.56)4 places
∅
8,71(0.34)4 places
∅
∅ 22,20(0.875)
∅ 4,00(0.16) optional 5th port
counterbore
port circle
port
millimeters (inches)
SM4-20-50
Locating pin
Valve can be ordered withconnector positioned over any port
11
Installation Dimensions
12
SM4M(E) Mounting Subplates
3 4 5 61 2
Model Code
1
2
Series designation
SM4 – Servovalve, high performance,four-way
Accessory designation
M – Mounting subplate. Maximumsupply pressure of 350 bar(5000 psi).
4
6
Port connection locations
Blank – Rear portsE – Side ports
Standard SM4 valve size
20 – SM4-20
Design number
Subject to change. Installationdimensions same for designs 50 through59.
-50 design indicates 350 bar (5000 psi)maximum supply pressure.
Metric suffix
M – Metric version to NG (ISO)standards
Blank – Omit if not required
53
22,22(0.87)
65,06(2.56)
44,44(1.75)
6,30(0.25)
6,30(0.25)
17,01(0.67)
7,14(0.28)4 places
∅ thru
10,31(0.41)4 places
∅ counterbore
101,60(4.00)
50,80(2.00)
2,50(0.10)∅
6,35(0.25)
38,10(1.50)
92,00(3.62)
46,00(1.81)
4,0(0.16)
6,35 (0.25) O.D. tubeG1/4 (metric).4375-20 UNF-2B thd. (inch)
17,01(0.67)
4,00(0.16)
Ext. pilot
∅
9,91(0.39)
12,70(0.50)
8,71(0.34)4 places
∅∅ 22,20
(0.875) port circleport
M8 thd. (metric).312-18 UNC-2B thd. (inch)4 places
13,10(0.52)
32,53(1.28)
16,0(0.63)
22,0(0.87)
12,7 (0.50) O.D. tubeG1/2 (metric).750-16 UNF-2B thd. (inch)4 places
∅ 50,00(1.97) port circle
Installation Dimensionsmillimeters (inches)
SM4M-20-50(M)
13
SM4M(E) Mounting Subplates
SM4ME-20-50(M)
22,22(0.87)
65,06(2.56)
44,44(1.75)
6,30(0.25)
6,30(0.25)
17,01(0.67)
7,14(0.28)4 places
∅ thru
10,31(0.41)4 places
∅ counterbore 2,50(0.10)∅
17,01(0.67)
4,00(0.16)
Ext. pilot
∅
9,91(0.39)
12,70(0.50)
8,71(0.34)4 places
∅∅ 22,20
(0.875) port circleport
M8 thd. (metric).312-18 UNC-2B thd. (inch)4 places
32,53(1.28)
101,60(4.00)
50,80(2.00)
6,35 (0.25) O.D. tubeG1/4 (metric).4375-20 UNF-2B thd. (inch)
13,10(0.52)
25,0(0.98)
6,35(0.25)
38,10(1.50)
92,00(3.62)
46,00(1.81)
4,0(0.16)
16,0(0.63)
18,00(0.71)
12,7 (0.50) O.D. tubeG1/2 (metric).750-16 UNF-2B thd. (inch)4 places
millimeters (inches)
14
15
SM4A Adapter Manifolds
Model Code
1
2
Series designation
SM4 – Servovalve, high performance,four-way
Accessory designation
A – Adapter manifold. Maximum supplypressure of 350 bar (5000 psi).
4
6
Interface
5 – ISO 4401-05
Standard SM4 valve size
20 – SM4-20
Design number
Subject to change. Installationdimensions same for designs 50 through59.
-50 design indicates 350 bar (5000 psi)maximum supply pressure.
Metric suffix
M – Metric version to NG (ISO)standards
Blank – Omit if not required
53
3 4 5 61 2
Optional externalpilot pressure port*
44,45(1.75)
22,20(0.87)
17,00(0.67)
10,50(0.41)
65,05(2.56)
32,50(1.28)
17,00(0.67)
40,00(1.57)
46,00(1.81)
23,15(0.91)
12,70(0.50)
9,91(0.39)
54,00(2.13)
47,25(1.86)
29,00(1.14)
90,50(3.56)
8,75(0.34)
8,75(0.34)
51,25(2.02)
80,00(3.15)
25,40(1.00)
9,55(0.38)
6,3(0.25)
4,00(0.16)
Ext. pilot
∅
4,0(0.16)
M8 thd. (metric).312-18 UNC-2B thd. (inch)4 places
∅ 22,20(0.875) port circle
2,50(0.10)∅
∅ 8,70(0.343)4 places
port
7,15(0.28)
4 places
∅
22,25(0.88)
∅ 11,10(0.44)5 places
port
17,58(0.69)5 places
∅ counterbore
10,30(0.41)4 places
∅ counterbore
50,8(2.00)
37,3(1.47)
27,0(1.06)
3,2(0.13)
16,7(0.66)
21,4(0.84) 32,5
(1.28)
* – 6,35 (0.25) O.D. tubeG1/4 (metric).4375-20 UNF-2B thd. (inch)
Installation Dimensionsmillimeters (inches)
16
Installation Dimensionsmillimeters (inches)
63,50(2.50)
31,50(1.24)
80,00(3.15)
40,00(1.57)
44,45(1.75)
9,50(0.37)
65,00(2.56)
7,50(0.30)
32,00(1.26)
33,50(1.32)
19,00(0.75)
8,33(0.33)4 places
∅ thru
32,00(1.26)
SM4FV-20-10
17
SM4FV Flushing Valves
Model Code
1 Series designation
SM4 – Servovalve, high performance,four-way
4Accessory designation
FV– Flushing valve. Maximum flushingpressure of 35 bar (500 psi).
Standard SM4 valve size
20 – SM4-20
Design number
Subject to change. Installationdimensions same for designs 10 through19.
3 41 2
3
2
Installation Dimensionsmillimeters (inches)
SM4FM-20-5019,0
(0.75)
2,3(0.09)
1,58(0.06)
9,91(0.39)
44,44(1.75)
22,22(0.875)
7,7(0.303)
34,0(1.34)
34,0(1.34)
12,70(0.50)
11,1(0.44)
90,0(3.54)
80,0(3.15)
40,0(1.57)
7,5(0.295)
45,0(1.77)
32,53(1.28)
65,05(2.56)
∅ 22,22(0.875)port circle
8,33(0.33)4 places
∅ thru
7,5(0.295)
18
SM4FM Filter Modules
Standard SM4 valve size
20 – SM4-20
Crossport bleed designation
CB – Includes crossport bleed featureBlank – Omit if not required
3
Model Code
1
2
Series designation
SM4 – Servovalve, high performance,four-way
Accessory designation
FM – Filter module. Maximum supplypressure of 350 bar (5000 psi).
4
Design number
Subject to change. Installationdimensions same for designs 50 through59.
-50 design indicates 350 bar (5000 psi)maximum supply pressure.
5
3 4 51 2
19
Weights
The following table lists approximate dryweights for the SM4-20 (-50 design) andrelated accessories.
Description Model CodeWeightkg (lbs.)
Servovalve SM4-20 (-50 design) 2,1 (4.6)
Mounting subplate SM4M(E)-20-50(M) 0,91 (2.0)
Adapter manifold SM4A-5-20-50(M) 0,44 (0.97)
Flushing valve SM4FV-20-10 0,27 (0.58)
Filter module SM4FM-20-(CB)-50 0,73 (1.6) est.
Additional AccessoriesSM4-20 (-50 design) Accessories Model Code
Adapter manifold mounting bolt kit (inch) 1/4–20 x 1” BK866686
Adapter manifold mounting bolt kit (metric) M6 x 25mm BK689629M
Cable clamp (MS3057-6) 126058
Cable connector (MS3106-14S-2S) 242123
Connector kit 926467
Cross-port bleed module mounting bolt kit (inch) 5/16–18 x 23/4” BK855421
Filter kit 926469
Filter module kit 886819
Filter module mounting bolt kit (inch) 5/16–18 x 23/4” BK855421
Filter module mounting bolt kit (metric) M8 x 70mm BK689624M
Filter module with cross-port bleed mounting bolt kit (inch) 5/16–18 x 31/4” BK927736
Flushing valve mounting bolt kit (inch) 5/16–18 x 11/4” BK688701
Flushing valve mounting bolt kit (metric) M8 x 35mm BK689630M
Seal kit (SM4-20) 920320
Subplate mounting bolt kit (inch) 1/4–20 x 11/2” BK855992
Subplate mounting bolt kit (metric) M6 x 40mm BK855993M
Valve mounting bolt kit (inch) 5/16–18 x 2” BK866687
Valve mounting bolt kit (metric) M8 x 50mm BK866690M
Servo ElectronicsSee application brochure 656 for thecomplete Vickers line of amplifiers,power supplies, and function modules.
20
Application Data
Fluid CleanlinessProper fluid condition is essential forlong and satisfactory life of hydrauliccomponents and systems. Hydraulicfluid must have the correct balance ofcleanliness, materials, and additives forprotection against wear of components,elevated viscosity and inclusion of air.
Essential information on the correctmethods for treating hydraulic fluid isincluded in Vickers publication 561“Vickers Guide to SystemicContamination Control,” available fromyour local Vickers distributor or bycontacting Vickers, Incorporated.Recommendations on filtration and the
selection of products to control fluidcondition are included in 561.
Recommended cleanliness levels, usingpetroleum oil under common conditions,are based on the highest fluid pressurelevels in the system and are coded inthe chart below. Fluids other thanpetroleum, severe service cycles, ortemperature extremes are cause foradjustment of these cleanliness codes.See Vickers publication 561 for exactdetails.
Vickers products, as any components,will operate with apparent satisfaction influids with higher cleanliness codes thanthose described. Other manufacturers
will often recommend levels abovethose specified. Experience has shown,however, that life of any hydrauliccomponent is shortened in fluids withhigher cleanliness codes than thoselisted below. These codes have beenproven to provide a long, trouble-freeservice life for the products shown,regardless of the manufacturer.
NOTEVickers will extend, by one year, thestandard warranty on all Vickersproducts used in a system protectedby Vickers filters (and elements)applied in a manner consistent withthe principles presented in Vickerspublication 561.
System Pressure Levelpsi
Product <2000 2000–3000 3000+
Vane pumps, fixed 20/18/15 19/17/14 18/16/13
Vane pumps, variable 18/16/14 17/15/13
Piston pumps, fixed 19/17/15 18/16/14 17/15/13
Piston pumps, variable 18/16/14 17/15/13 16/14/12
Directional valves 20/18/15 20/18/15 19/17/14
Proportional valves 17/15/12 17/15/12 15/13/11
Servo valves 16/14/11 16/14/11 15/13/10
Pressure/Flow controls 19/17/14 19/17/14 19/17/14
Cylinders 20/18/15 20/18/15 20/18/15
Vane motors 20/18/15 19/17/14 18/16/13
Axial piston motors 19/17/14 18/16/13 17/15/12
21
Printed in U.S.A.Rel. 12/93 – HH
Form No. 00-000 Copyright Eaton Corporation, 0000All rights reserved.Printed in U.S.A
Eaton Hydraulics15151 Highway 5Eden Prairie, MN 55344Telephone: 612 937-7254Fax: 612 937-7130www.eatonhydraulics.com
46 New Lane, HavantHampshire PO9 2NBEnglandTelephone: (44) 170-548-6451Fax: (44) 170-548-7110
Flows to 151 l/min (40 USgpm) — Pressures to 350 bar (5000 psi)
654Released 1/94
Vickers®
Servo Valves
SM4-40 Servovalves
Vickers, Incorporated 1994All Rights Reserved
Introduction
Vickers SM4-40 servovalves canprovide system closed loop control withexact positional accuracy, repeatablevelocity profiles, and predictable force ortorque regulation.
Typical applications include plasticinjection molding and blow moldingsystems, test and simulationequipment, die casting machines,hydraulic press brakes, animation andentertainment equipment, oil explorationvehicles, and lumber machinery.
Applications of the 350 bar (5000 psi)SM4-40 (-50 design) include automaticgage control (AGC), roll bend/rollbalance systems, plastic injectionmolding systems, test and simulationequipment, and hydraulic press brakes.
This model of the high performanceSM4 series offers a wide range of rated
flows from 76 to 151 l/min (20 to 40USgpm) at �p of 70 bar (1000 psi).
The SM4 is a two-stage, modulardesign, flow control valve which can bemanifold or subplate mounted. Thesymmetrical, dual coil, quad air gaptorque motor is integrally mounted to thefirst stage nozzle flapper pilot valve withsix screws. The second stage utilizes afour-way sliding spool and sleevearrangement with a mechanical nulladjust. Spool position is fed back to thefirst stage by means of a cantileverspring. An integral 35 micron (absolute)filter protects against contamination ofthe first stage.
An SM4 servovalve, used with ahydraulic cylinder, position transducer,and appropriate electronics, can provideinfinite cylinder position control to within0,025 mm (0.001 in) or better (depending
on component selection, length ofstroke, and load characteristics).
When applied with servo hydraulicmotors, tachometers, and appropriateelectronics, the SM4 provides infiniteproportional flow control for real-timevelocity/acceleration profiles that can beclosed loop error corrected to withinone-tenth of a revolution per minute.With appropriate pressure transducersor load cells, cylinders, and properelectronics in force control applications,the SM4 offers exact load pressure/forcecontrol and excellent system stabilitywith pressure and load to ±1% full scale.
The field-proven design of the SM4-40servovalve, combined with Vickersprecision manufacturing techniques,provides you with the optimum insystem control.
Features and Benefits� The wide range of SM4 flow
capabilities allows selection of thevalve size best suited for anapplication.
� The SM4-40 (-10 design) has a highstrength aluminum alloy second stagevalve body for lighter weight withrugged durability.
� The SM4-40 (-50 design) features aspecial stainless steel body and endcaps for operating pressures up to 350bar (5000 psi).
� The symmetrical, dual-coil, quad airgap, dry torque motor in Vickersservovalves, with its extremely fastresponse to input signals, can producehighly accurate control profiles.
� Higher frequency response —available on request — providesenhanced system bandwidth forcritical performance requirements.
� An integral 35 micron (absolute) filterprovides extra first stagecontamination protection.
� The spool and sleeve are hardenedstainless steel to minimize wear anderosion. The O-ring mounted sleeveeliminates spool binding and ensuressmooth operation.
� Customized spool lap and sleeveporting are available to provide thespecific flow control required forspecial applications.
� The SM4’s symmetrical designprovides inherently dependablemetering of control flow with minimumnull shifts. The result is moreconsistent machine operation.
� Viton* seals are standard.
� The flexibility of standardized portcircles, mounting patterns, andadapter manifolds makes Vickersservovalves a cost-effective choice forreplacing existing servovalves andenhancing existing systems.
� The SM4-40 features a simpleinterface to an available dual filtermodule that provides extra protectionagainst pilot contamination.
� Flushing valves are available that cangreatly reduce initial systemcontamination levels prior to SM4installation.
* Viton is a registered trademark of theDuPont Co.
1
Contents
Operating Data 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performance Curves 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model Code 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Dimensions 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4M(E) Mounting Subplates 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4A Adapter Manifolds 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4FV Flushing Valves 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4FM Filter Modules 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4CB Cross Port Bleed 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weights 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Accessories 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Data 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cross Section of TypicalSM4-40 Servovalve
3
Operating Data
Flow and LeakageAll data is typical, based on actual testsat 70 bar (1000 psi) ∆p, 30 cST (141SUS), and 49°C (120°F).
Model Series
Maximum RatedFlow �10%l/min (USgpm)
Maximum TotalNull Leakagel/min (USgpm)
Maximum Pilot Flow at70 bar (1000 psi) ∆pl/min (USgpm)
SM4-40 (-10 design)151 (40) 3 48 (0 92) 0 9 (0 24)
SM4-40 (-50 design)151 (40) 3,48 (0.92) 0,9 (0.24)
PerformanceMaximum Supply Pressurebar (psi)
SM4-40 (-10 design): 210 (3000)SM4-40 (-50 design): 350 (5000)
Minimum Supply Pressurebar (psi)
14 (200)
Proof Pressure% maximum supply pressure
At Supply Port: 150At Return Port: 100
Burst Pressure, Return Port Open% maximum supply pressure
250
Maximum Operating Temperature°C (°F)
135 (275)
Hysteresis Around Null% of rated current
≤3
Symmetry Error% of rated current
<10
Linearity Error% of rated current
<10
Threshold% of rated current
≤0.5
Ruggedness Test ResultsVibration Test5 Hz to 2000 Hz along each axis
No damage to components
Shock TestUp to 150g along all axes
No damage to components
Endurance TestTo ISO 6404
No degradation in performance
4
Flow GainNormal region for standard modelsshown with typical no-load flow gaintolerances excluding hysteresis.
–100–100
% RATED CURRENT
% R
AT
ED
FLO
W
–80
–60
–40
–20
0
+20
+40
+60
+80
+100
–80 –60 –40 –20 0 +20 +40 +60 +80 +100
�5%
Flow tolerance �10%
–10–100
% INPUT CURRENT
% M
AX
IMU
M S
UP
PLY
PR
ES
SU
RE
–80
–60
–40
–20
0
+20
+40
+60
+80
+100
–8 –6 –4 –2 0 +2 +4 +6 +8 +10
To 100% rated
Pressure GainChange in load pressure drop with inputcurrent shown with no valve flow andclosed control ports.
Pressure gain in the null region is >30%of supply pressure per 1% of ratedcurrent.
200% nominal gain
50% nominal gain
5
00
PO
WE
R T
RA
NS
MIS
SIO
N E
FF
ICIE
NC
Y –
%
10
20
0.2 0.4
Power TransmissionEfficiencyMaximum power envelope expressed asa percentage with T port pressure equalto 0 bar.
Power transferred to the load is optimumwhen valve pressure drop is one third ofsupply pressure. Load pressure dropshould be limited to 2/3 of supplypressure so the flow gain of theservovalve remains high enough tomaintain control of the load. Overallhydraulic efficiency must be consideredwhen sizing system heat exchangers.
RATIO LOAD PRESSURE DROPSUPPLY PRESSURE
30
40
50
60
70
80
90
100
0.6 0.8 1.0
Change in Rated FlowRated flows at valve pressure drops from5 bar (70 psi) to 350 bar (5000 psi) forthe five available spools.
NO
-LO
AD
FLO
W R
AT
E –
l/m
in (
US
gpm
)
15 (4)19 (5)
27 (7)30 (8)
38 (10)
57 (15)
76 (20)95 (25)
114 (30)
SP
OO
L R
AT
ED
FLO
W –
(U
Sgp
m)
l/min
135 (35)151 (40) (20) 76
SM4-40 (-50 design) only
(40) 151(35) 132(30) 113(25) 95190 (50)
211 (55)228 (60)
350(5000)
5(70)
VALVE PRESSURE DROP (P→A)+(B→T) – bar (psi)
7(100)
14(200)
21(300)
35(500)
70(1000)
140(2000)
4 (1)
8 (2)
11 (3)
210(3000)
246 (65)
Electrical Polarity forControl Flow Out of B Port
Single:A+, B–orC+, D–
Series:A+, D–Connect B and C
+ –
Parallel:A+, C+B–, D–Connect A and CConnect B and D
Differential:A–, D–B+, C+Connect B and CBC–, current BA>CDBC+, current CD>BA – –+
A B C D
+ –
–+ –+
A B C D
A B C D
A B C D
Servovalve
Servovalve
Servovalve
Servovalve
6
Coil ResistanceSelect coil resistance and connectionsfor compatible interface to servoelectronics. Recommended coilresistance is shown in bold print.
Nominal ResistanceRated Current mA
Nominal ResistancePer Coil at 21°C (70°F)Ohms
Single, Parallel, orDifferential Connection Series Connection
20 200 100
Standard coil 30 100 50tandard coilresistance selection 80 40 20
200 20 10
80 50 25
140 40 20
Optional coil 200 15 7.5O tional coilresistance selection 300 30 15
1000 10 5
1500 8 4
Calculating Frequency Responseat System PressurePS = System pressurePM = Maximum supply pressure of
valve: 210 bar (3000 psi) forSM4-40 and 350 bar(5000 psi) for SM4-40 (-50 design)
fPM= Frequency (at 90° phase angle) atmaximum supply pressure (PM)
fPS = Frequency (at 90° phase angle) atsystem pressure (PS)
1. Calculate the ratio of systempressure to maximum supplypressure:
2. Use the result of step 1 and thecurve below to estimate
3. Use the applicable frequencyresponse curve from the followingpages to estimate fPM (the maximumsupply pressure frequency responseat 90° phase angle) for the desiredvalve.
4. Multiply the values obtained in steps2 and 3. The result is fPS (systempressure frequency response at 90°phase angle).
Frequency ResponseFrequency response is defined as therelationship of no-load control flow toinput current with a sinusoidal currentsweep at constant amplitude over arange of frequencies. It is expressed infrequency (Hz), amplitude ratio (dB),and phase angle (degrees).
As shown in the sample curve (belowleft), standard comparison points forservovalve frequency response arethose frequencies at which –3 dBamplitude ratio and 90° phase angleoccur.
Vickers SM4 torque motors aremagnetically stabilized for reliableservovalve performance at operatingpressures from 14 to 350 bar (200 to5000 psi).
Example: A standard performanceSM4-40 (-10 design) valve with a flow of95 l/min (25 USgpm) is to be used at165 bar (2400 psi).
1. Calculate the ratio of systempressure to maximum supplypressure:
2. Use the result of step 1 and thecurve below right to estimate
3. Use the frequency response curvefrom page 7 to estimate fPM.
4. Multiply the values obtained in steps2 and 3. The result is fPS (systempressure frequency response at 90°phase angle).
0 0.2
1.0
0.8
0.6
0.40.4 0.6 1.00.8
PS (system pressure)
PM (maximum supply pressure)
fPSfPM
Phase lag(shift)
7 10 20 30 40 50 70 100
0
–5
–10
FREQUENCY – Hz
AM
PLI
TU
DE
RA
TIO
– d
B
PH
AS
E A
NG
LE –
deg
rees
120
90
–15
–20
200 300 400 500
100
80
70
60
50
40
30
20
10
110
–3dB comparison point
0.9
0.7
0.5
0.1 0.3 0.5 0.90.7
PS
PM
fPS
fPM
PS
PM�
2400 psi3000 psi
� 0.8
fPS
fPM� 0.92
fPM � 42 Hz
fPS � 0.92 � 42 Hz � 39 Hz
7
Performance Curves
Rise timesat 63% flow
0 10 200
TIME – ms
OU
TP
UT
FLO
W %
100
20
40
60
80
Settling timesto 5% accuracy
Critically damped valve
Underdamped valve
5 15
120
3 10 20 30 40 50 70 100
0
–5
–10
FREQUENCY – Hz
AM
PLI
TU
DE
RA
TIO
– d
B–15
–20
–25
PH
AS
E L
AG
– d
egre
es
90
100
80
70
60
50
40
30
20
10
�40% rated current
2004 5 7
113 l/min (30 USgpm)132 l/min (35 USgpm)151 l/min (40 USgpm)
76 l/min (20 USgpm)95 l/min (25 USgpm)
3 10 20 30 40 50 70 100
0
–5
–10
FREQUENCY – Hz
AM
PLI
TU
DE
RA
TIO
– d
B
–15
–20
–25
–30
PH
AS
E L
AG
– d
egre
es90
100
80
70
60
50
40
30
20
10
�40% rated current
�100% rated current
2004 5 7
Typical Frequency Response CurvesSM4-40 (-10 and -50 designs) shownat 210 bar (3000 psi)
Step ResponseStep response is defined as the typicalrise time needed to achieve a givenpercentage of control flow output.Settling time is the time needed fortransient flow fluctuations to diminish towithin a given accuracy range. Both areexpressed in milliseconds (ms).
The example at right shows the stepresponse curves for a critically dampedvalve and an underdamped valve. Risetimes are illustrated for 63% of controlflow output, and settling times areshown at 100±5% of control flow output.
8
76 l/min (20 USgpm)95 l/min (25 USgpm)
OU
TP
UT
FLO
W %
100
20
40
60
80
120
0
76 l/min (20 USgpm)
95 l/min (25 USgpm)
0 10 20
TIME – ms
5 15 25
113 l/min (30 USgpm)
OU
TP
UT
FLO
W %
100
20
40
60
80
120
00 10 20
TIME – ms
5 15 25
OU
TP
UT
FLO
W %
100
20
40
60
80
120
00 10 20
TIME – ms
5 15 25
132 l/min (35 USgpm)151 l/min (40 USgpm)
132 l/min (35 USgpm)
151 l/min (40 USgpm)
Typical Step Response Curves forStandard ModelsSM4-40 (-10 and -50 designs) shownat 210 bar (3000 psi)
9
10
Model Code
3 4 5 61 2
1
2
Series designation
SM4 – Servovalve, high performance,four-way
Valve size
40 – 44,5 mm (1.75 in) port circle
Flow rating
At 70 bar (1000 psi) �p P→A→B→T.Other flows available on request.
Code USgpm l/min(20) 76 20.0 76(25) 95 25.0 95(30) 113 30.0 113(35) 132 35.0 132(40) 151 40.0 151
3
4
5
6Coil resistance/rated current
Ohms/mA at 21°C (70°F). Other coilsavailable on request.
Code Ohms mA20/200 20 20030/100 30 10080/40 80 4080/50 80 50140/40 140 40200/15 200 15200/20 200 20300/30 300 301000/10 1000 101500/8 1500 8
Design number
Subject to change. Installationdimensions same for designs 10 through19 and for designs 50 through 59.
10 to 19 – 210 bar (3000 psi) maximum supply pressure
50 to 59 – 350 bar (5000 psi) maximumsupply pressure
Special features suffix
S81 – Intrinsically safe valve (-10design only). Contact yourVickers representative fordetails.
S*** – Vickers assigns a unique suffixto denote a particular group ofspecial features. Contact yourVickers representative fordetails.
Blank– Standard valve
millimeters (inches)
38,18(1.50)
38,18(1.50)
54,8(2.16)
60,00(2.36)
60,00(2.36)
72,70(2.86)
72,70(2.86)
Electrical connector mateswith MS-3106-14S-2S (4 pin).Plus signal to A or C causesflow out of port B.
Null adjust(Do not loosen locknut)
3,00(0.12)∅
8,33(0.33)
4 places
∅
22,00(0.87)4 places
∅ 14,50(0.57)4 places
∅
∅ 44,46(1.75)
∅ 15,82(0.62) optional 5th port
counterbore
port circle
port
36,50(1.44)
19,02(0.75)max.
85,66(3.37) 69,90
(2.75)
2,00(0.08)
40,40(1.59)
60,32(2.37)
30,16(1.19)
20,63(0.81)
20,63(0.81)
22,23(0.875)
46,04(1.81)
92,08(3.63)
25,00(0.98)
NOTESTorque mounting screws to 22 to 27 Nm (190to 240 lb.in.).
Valve mounting surface requires 63 microinchfinish flat within 0,05 (0.002).
Viton port O-rings (AS568-018) provided:1,78 (0.070) cross section and 18,77 (0.739)inner diameter. Replacement O-ringsavailable in seal kit 920321 only.
85,90(3.38)
101,40(3.99)
44,78(1.76)
Locating pin
Valve can be orderedwith connectorpositioned over any port
11
Installation Dimensions
12
SM4M(E) Mounting Subplates
Series designation
SM4 – Servovalve, high performance,four-way
Accessory designation
M – Mounting subplate. Maximumsupply pressure of 210 bar (3000psi), except -5* designs withmaximum supply pressure of 350bar (5000 psi).
Port connection locations
Blank – Rear portsE – Side ports
Standard SM4 valve size
40 – SM4-40
3 4 5 61 2
Model Code
1
2 4
6
Design number
Subject to change. Installationdimensions same for designs 10 through19 and for designs 50 through 59.
10 to 19 – 210 bar (3000 psi) maximum supply pressure
50 to 59 – 350 bar (5000 psi) maximumsupply pressure
Metric suffix
M – Metric version to NG (ISO)standards
Blank – Omit if not required
53
22,00(0.87)
3,00(0.12)
SM4M-40-10/50(M)
7,14(0.28)4 places
∅ thru
10,31(0.41)4 places
∅ counterbore
4,00(0.16)∅
46,04(1.81)
92,08(3.62) 6,30
(0.25)
30,16(1.19)
60,32(2.37)
6,30(0.25)
M8 x 80 thd. (metric).312-18 UNC-2B thd. (inch)4 places
8,71(0.34)4 places
∅ port
127,0(5.00)
63,5(2.50)
∅ 66,00(2.60)port circle
19,05 (0.75) O.D. tubeG3/4 (metric)1.0625-12 UNC-2B thd. (inch)4 places
50,8(2.00)
6,35(0.25)
16,0(0.63)
114,4(4.50)
57,2(2.25)
Installation Dimensionsmillimeters (inches)
20,63(0.81)
20,63(0.81)
∅ 44,46(1.75) port circle
6,35 (0.25) O.D. tubeG1/4 (metric).4375-20 UNF-2B thd. (inch)Optional external pilot pressure port
20,00(0.79)
3,18(0.125)Ext. pilot
∅
13
SM4ME-40-10/50(M)
7,14(0.28)4 places
∅ thru
10,31(0.41)4 places
∅ counterbore
4,00(0.16)∅
20,63(0.81)
20,63(0.81)
20,00(0.79)
6,30(0.25)
22,00(0.87)
6,30(0.25)
∅ 44,46(1.75) port circle
M8 x 80 thd. (metric).312-18 UNC-2B thd. (inch)4 places
8,71(0.34)4 places
∅ port
127,0(5.00)
63,5(2.50)
50,8(2.00)
3,00(0.12)
6,35(0.25)
16,0(0.63)
114,4(4.50)
57,2(2.25)
19,05 (0.75) O.D. tubeG3/4 (metric)1.0625-12 UNC-2B thd. (inch)4 places
25,40(1.00)
33,00(1.30)
30,16(1.19)
60,32(2.37)
46,04(1.81)
92,08(3.62)
6,35 (0.25) O.D. tubeG1/4 (metric).4375-20 UNF-2B thd. (inch)Optional external pilot pressure port
14
15
SM4A Adapter Manifolds
Model Code
1
2
Series designation
SM4 – Servovalve, high performance,four-way
Accessory designation
A – Adapter manifold. Maximum supplypressure of 210 bar (3000 psi),except -5* designs with maximumsupply pressure of 350 bar (5000psi).
4
6
Interface
8 – ISO 4401-08
Standard SM4 valve size
40 – SM4-40
Design number
Subject to change. Installationdimensions same for designs 10 through19 and for designs 50 through 59.
10 to 19 – 210 bar (3000 psi) maximum supply pressure
50 to 59 – 350 bar (5000 psi) maximumsupply pressure
Metric suffix
M – Metric version to NG (ISO)standards
Blank – Omit if not required
53
3 4 5 61 2
130,20(5.13)
76,97(3.03)
88,10(3.47)
46,05(1.81)
53,18(2.09)
92,10(3.63)
22,23(0.88)
20,65(0.81)
30,15(1.19)
57,15(2.25)
60,30(2.37) 25,00
(0.98)
92,08(3.63)
46,04(1.81)
20,65(0.81)
4,00(0.16)
Ext. pilot
∅
M8 x 50 thd. (metric).3125-18 UNC-2C thd. (inch)4 places
∅ 44,45(1.75) port circle
4,00(0.16)∅
∅ 14,30(0.56) P and T ports
20,00(0.79)6 places
∅ counterbore
∅ 12,00(0.47) A and B ports
13,50(0.53)6 places
∅
114,30(4.50)
57,15(2.25)
50,80(2.00)
13,50(0.53)
13,80(0.54)
152,40(5.92)
15,90(0.63)
3,00(0.19)
6,25(0.25)
6,35(0.25)
112,70(4.44)
94,46(3.72)
76,90(3.03)
29,36(1.16)
96,80(3.81) 73,03
(2.88) 17,60(0.69)
74,60(2.94)
19,05(0.75)
100,80(3.97)
53,16(3.03)
25,23(0.99)2 places
∅ counterbore
23,00(0.91)4 places
∅ port15,50(0.61)∅ 5th port
17,40(0.69)
33,33(1.31)4 places
∅ counterbore
Installation Dimensionsmillimeters (inches)
thru
SM4A-8-40-10/50(M)
16
17
SM4FV Flushing Valves
Model Code
1 Series designation
SM4 – Servovalve, high performance,four-way
Accessory designation
FV– Flushing valve. Maximum flushingpressure of 35 bar (500 psi).
Standard SM4 valve size
40 – SM4-40
Design number
Subject to change. Installationdimensions same for designs 10 through19.
3 41 2
3
2 4
Installation Dimensionsmillimeters (inches)
127,00(5.00)
89,00(3.50)
44,50(1.75)
63,50(2.50)
92,08(3.63)
17,50(0.69)
60,32(2.37)
14,30(0.56)
40,00(1.57)
25,00(0.98)
8,33(0.33)4 places
∅ thru
SM4FV-40-10
18
SM4FM Filter Modules
Accessory designation
FM – Filter module. Maximum supplypressure of 210 bar (3000 psi),except -5* designs with maximumsupply pressure of 350 bar (5000psi).
Standard SM4 valve size
40 – SM4-40
3
Model Code
1 Series designation
SM4 – Servovalve, high performance,four-way
Design number
Subject to change. Installationdimensions same for designs 10 through19 and for designs 50 through 59.
10 to 19 – 210 bar (3000 psi) maximum supply pressure
50 to 59 – 350 bar (5000 psi) maximumsupply pressure
3 41 2
42
Installation Dimensionsmillimeters (inches)
92,08(3.63)
46,04(1.81)
60,00(2.36)
20,63(0.81)
120,00(4.72)
20,63(0.81)
30,16(1.19)
60,32(2.37)
38,15(1.50)
88,50(3.48)
96,0(3.8)
122,0(4.8)
3,06(0.12)
2,00(0.08)
∅ 44,46(1.75) port circle
8,33(0.33)4 places
∅ thru
21,98(0.87)4 places
∅ counterbore
14,5(0.57)4 places
∅ port
SM4FM-40-10/50 19,00(0.75)
19
SM4CB Cross Port Bleed Modules
Accessory designation
CB – Cross port bleed module. Includescross port bleed feature betweenports A and B. Maximum supplypressure of 210 bar (3000 psi),except -5* designs with maximumsupply pressure of 350 bar (5000psi).
Standard SM4 valve size
40 – SM4-40
3
Model Code
1 Series designation
SM4 – Servovalve, high performance,four-way
Design number
Subject to change. Installationdimensions same for designs 10 through19 and for designs 50 through 59.
10 to 19 – 210 bar (3000 psi) maximum supply pressure
50 to 59 – 350 bar (5000 psi) maximumsupply pressure
3 41 2
42
20
Installation Dimensionsmillimeters (inches)
20,63(0.81)
20,63(0.81)
3,00(0.12)
2,00(0.08)
∅ 44,46(1.75) port circle
21,98(0.87)4 places
∅ counterbore14,50(0.57)4 places
∅ port
SM4CB-40-10/50 92,08(3.63)
46,04(1.81)
60,00(2.36)
20,63(0.81)
120,00(4.72)
20,63(0.81)
30,16(1.19)
60,32(2.37)
38,10(1.50)
76,20(3.00)
∅ 44,46(1.75) port circle
8,33(0.33)4 places
∅ thru
14,50(0.57)4 places
∅ port
19,00(0.75)
4,00(0.16)∅
NOTEViton port O-rings (AS568-018) provided:1,78 (0.070) cross section and 18,77 (0.739)inner diameter.
21
13Weights
The following table lists approximate dryweights for SM4-40 servovalves andrelated accessories.
Description Model CodeWeightkg (lbs.)
Servov lveSM4-40 (-10 design) 2,8 (6.2)
ServovalveSM4-40 (-50 design) 5,0 (11.0)
Mo nting s bpl teSM4M(E)-40-10(M) 1,8 (4.0)
Mounting subplateSM4M(E)-40-50(M) 5,0 (11.0)
Ad pter m nifoldSM4A-8-40-10(M) 2,013 (4.44)
Adapter manifoldSM4A-8-40-50(M) 5,0 (11.0)
Flushing valve SM4FV-40-10(M) 0,77 (1.70)
Filter mod leSM4FM-40-10(M) 1,38 (3.04)
Filter moduleSM4FM-40-50(M) 1,4 (3.1)
Cross port bleed mod leSM4CB-40-10 0,60 (1.32)
Cross port bleed moduleSM4CB-40-50 1,70 (3.74)
14Additional AccessoriesSM4-40 Accessories Model Code
Valve mounting bolt kit (inch) 5/16–18 x 3” BK866689
Valve mounting bolt kit (metric) M8 x 80mm BK689628M
Subplate mounting bolt kit (inch) 1/4–20 x 21/4” BK866685
Subplate mounting bolt kit (metric) M6 x 60mm BK689623M
Adapter manifold mounting bolt kit (inch) 1/2–13 x 21/4” BK855990
Adapter manifold mounting bolt kit (metric) M12 x 60mm BK855991M
Flushing valve mounting bolt kit (inch) 5/16–18 x 11/2” BK927862
Flushing valve mounting bolt kit (metric) M8 x 40mm BK927863M
Filter module mounting bolt kit (inch) 5/16–18 x 33/4” BK916140
Filter module mounting bolt kit (metric) M8 x 100mm BK916141M
Filter kit (valve) 926470
Filter kit (filter module) 916277
Cable connector (MS3106-14S-2S) 242123
Cable clamp (MS3057-6) 126058
Seal kit 920321
22
Servo ElectronicsSee application brochure 656 for thecomplete Vickers line of amplifiers,power supplies, and function modules.
Application DataFluid CleanlinessProper fluid condition is essential forlong and satisfactory life of hydrauliccomponents and systems. Hydraulicfluid must have the correct balance ofcleanliness, materials, and additives forprotection against wear of components,elevated viscosity and inclusion of air.
Essential information on the correctmethods for treating hydraulic fluid isincluded in Vickers publication 561“Vickers Guide to SystemicContamination Control,” available fromyour local Vickers distributor or bycontacting Vickers, Incorporated.Recommendations on filtration and the
selection of products to control fluidcondition are included in 561.
Recommended cleanliness levels, usingpetroleum oil under common conditions,are based on the highest fluid pressurelevels in the system and are coded inthe chart below. Fluids other thanpetroleum, severe service cycles, ortemperature extremes are cause foradjustment of these cleanliness codes.See Vickers publication 561 for exactdetails.
Vickers products, as any components,will operate with apparent satisfaction influids with higher cleanliness codes thanthose described. Other manufacturers
will often recommend levels abovethose specified. Experience has shown,however, that life of any hydrauliccomponent is shortened in fluids withhigher cleanliness codes than thoselisted below. These codes have beenproven to provide a long, trouble-freeservice life for the products shown,regardless of the manufacturer.
NOTEVickers will extend, by one year, thestandard warranty on all Vickersproducts used in a system protectedby Vickers filters (and elements)applied in a manner consistent withthe principles presented in Vickerspublication 561.
System Pressure Levelpsi
Product <2000 2000–3000 3000+
Vane pumps, fixed 20/18/15 19/17/14 18/16/13
Vane pumps, variable 18/16/14 17/15/13
Piston pumps, fixed 19/17/15 18/16/14 17/15/13
Piston pumps, variable 18/16/14 17/15/13 16/14/12
Directional valves 20/18/15 20/18/15 19/17/14
Proportional valves 17/15/12 17/15/12 15/13/11
Servo valves 16/14/11 16/14/11 15/13/10
Pressure/Flow controls 19/17/14 19/17/14 19/17/14
Cylinders 20/18/15 20/18/15 20/18/15
Vane motors 20/18/15 19/17/14 18/16/13
Axial piston motors 19/17/14 18/16/13 17/15/12
Printed in U.S.A.Rel. 1/94 – HH
Form No. 00-000 Copyright Eaton Corporation, 0000All rights reserved.Printed in U.S.A
Eaton Hydraulics15151 Highway 5Eden Prairie, MN 55344Telephone: 612 937-7254Fax: 612 937-7130www.eatonhydraulics.com
46 New Lane, HavantHampshire PO9 2NBEnglandTelephone: (44) 170-548-6451Fax: (44) 170-548-7110
Flows to 76 l/min (20 USgpm) — Pressures to 350 bar (5000 psi)
650Released 10/93
Vickers®
Servo Valves
SX4 Servovalves
2
Introduction
Vickers SX4 servovalves provide closedloop control with exact positionalaccuracy, repeatable velocity profiles,and predictable force or torqueregulation. Compared to Vickers SM4servovalves, the SX4 offers extendedfrequency response and improvedstability in closed loop systems.
Typical applications include plasticinjection molding and blow moldingsystems, test and simulationequipment, die casting machines,hydraulic press brakes, animation andentertainment equipment, oil explorationvehicles, and lumber machinery.
The four models in the extendedfrequency response SX4 series offer awide range of rated flows from 3,8 to76 l/min (1.0 to 20 USgpm) at �p of 70bar (1000 psi).
The SX4 is a two-stage, modulardesign, flow control valve which can bemanifold or subplate mounted. Thesymmetrical, dual coil, quad air gaptorque motor mounts to the first stagenozzle flapper valve with six screws forbetter stability in high shockenvironments. An integral 35 micronabsolute filter reduces sensitivity tocontamination of the first stage. Thesecond stage utilizes a four-way slidingspool and sleeve arrangement with amechanical null adjust. Spool position isfed back to the first stage by means of amechanical spring.
An SX4 servovalve can be used with ahydraulic cylinder, position transducer,and electronics for infinite cylinderposition control to within 0,025 mm(0.001 in) or better, depending oncomponent selection, length of stroke,
and load characteristics. When appliedwith servo hydraulic motors,tachometers, and electronics, the SX4provides infinite proportional flow controlfor real-time velocity/accelerationprofiles that can be closed loop errorcorrected to within one-tenth of arevolution per minute. With appropriatepressure transducers or load cells,cylinders, and electronics in forcecontrol applications, the SX4 offersexact load pressure/force control andexcellent system stability with pressureto �0,07 bar (�1 psi) and load to �1%full scale.
The field-proven design of the SX4servovalve, combined with Vickersprecision manufacturing techniques,provides you with the optimum insystem control.
Features and Benefits� The extended frequency response of
the Vickers SX4 servovalve makes itthe best competitive choice across afull range of applications.
� Each size of the extended frequencyresponse SX4 is available in bothstandard response and high responsemodels. The high response modelsoffers enhanced system bandwidth forcritical performance requirements.
� The wide range of SX4 flowcapabilities allows selection of thevalve size best suited for an application.
� The high strength aluminum alloy ofthe second stage valve body meanslighter weight with rugged durability.
� The SX4-20 is also available with aspecial stainless steel body and endcaps for operating pressures up to 350bar (5000psi).
� The symmetrical, dual-coil, quad airgap, dry torque motor in Vickersservovalves, with its extremely fastresponse to input signals, results inhighly accurate control profiles.
� The SX4’s exclusive jeweled feedbackball receiver virtually eliminates thewear that can lead to loss of controlacross null in other servovalves.
� An improved null adjust providessmoother, more precise adjustment.
� Jeweled orifices greatly extend the lifeof the valve.
� An integral 35 micron filter providesextra first stage contaminationprotection.
� The spool and sleeve are hardenedstainless steel to minimize wear anderosion. The sleeve is mounted withO-rings to eliminate spool binding andensure smooth operation.
� Customized spool lap and sleeveporting are available to provide thespecific flow control required forspecial applications.
� The SX4’s symmetrical designprovides inherently dependablemetering of control flow and minimumnull shifts. The result is moreconsistent machine operation.
� Viton* seals are standard.
� The flexibility of standardized portcircles, mounting patterns, andadapter manifolds makes Vickersservovalves a cost effective choice forreplacing existing servovalves andenhancing existing systems.
� The SX4-20 is available with an optionalpilot pressure port that allows eitheradditional first stage filtration or the useof external pilot pressure for freedomfrom supply pressure fluctuations.
� The SX4 features a simple interface toan available dual filter module thatprovides extra protection againstsystem contamination.
* Viton is a registered trademark of theDuPont Co.
3
Table of Contents
Operating Data 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performance Curves 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model Code 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Dimensions 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4M(E) Mounting Subplates* 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4A Adapter Manifolds* 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4FV Flushing Valves* 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM4FM Filter Module* 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weights 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Accessories 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Data 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
* – For use with SX4 or SM4 valves
Cross Section of TypicalSX4-20 Servovalve
4
Operating Data
Flow and LeakageAll data is typical, based on actual testsat 70 bar (1000 psi) ∆p, 30 cST (141SUS), and 49°C (120°F).
Maxim m Rated
Maximum Total Null Leakagel/min (USgpm)
Model Series
Maximum RatedFlow �10%l/min (USgpm)
Standard Lap andStandard Response
Standard Lap andHigh Response
SX4-10 38 (10) 0,95 (0.25) 1,21 (0.32)
SX4-12 45 (12) 1,32 (0.35) 1,59 (0.42)
SX4-15 57 (15) 1,32 (0.35) 1,59 (0.42)
SX4-20 76 (20) 1,32 (0.35) 1,59 (0.42)
SX4-V–20 76 (20) 1,32 (0.35) 1,59 (0.42)
PerformanceMaximum Supply Pressurebar (psi)
SX4-10/12/15/20: 210 (3000)SX4-V-20: 350 (5000)
Minimum Supply Pressurebar (psi)
14 (200)
Proof Pressure% maximum supply pressure
At Supply Port: 150At Return Port: 100
Burst Pressure, Return Port Open% maximum supply pressure
250
Maximum Operating Temperature°C (°F)
135 (275)
Hysteresis Around Null% of rated current
<3
Symmetry Error% of rated current
<10
Linearity Error% of rated current
<10
Threshold% of rated current
<0.5
Maximum Pilot Flow at70 bar (1000 psi) ∆pl/min (USgpm)
Standard Response: 0,38 (0.1)High Response: 0,64 (0.17)
Ruggedness Test ResultsVibration Test5 Hz to 2000 Hz along each axis
No damage to components
Shock TestUp to 150g along all axes
No damage to components
Endurance TestTo ISO 6404
No degradation in performance
5
Operating Data
Flow GainNormal region for standard modelsshown with typical no-load flow gaintolerances excluding hysteresis.
–100–100
% RATED CURRENT
% R
AT
ED
FLO
W
–80
–60
–40
–20
0
+20
+40
+60
+80
+100
–80 –60 –40 –20 0 +20 +40 +60 +80 +100
�5%
Flow tolerance �10%
–10–100
% INPUT CURRENT
% M
AX
IMU
M S
UP
PLY
PR
ES
SU
RE
–80
–60
–40
–20
0
+20
+40
+60
+80
+100
–8 –6 –4 –2 0 +2 +4 +6 +8 +10
To 100% rated
Pressure GainThe curve shows change in loadpressure drop with input current, with novalve flow and closed control ports.
Pressure gain in the null region is >30%of supply pressure per 1% of ratedcurrent.
200% nominal gain
50% nominal gain
6
Operating Data
Change in Rated Flow vs.Pressure Drop
5(70)
1,1 (0.3)
00
PO
WE
R T
RA
NS
MIS
SIO
N E
FF
ICIE
NC
Y –
%
10
20
0.2 0.4
Power TransmissionEfficiencyThe curve shows the maximum powerenvelope expressed as a percentagewith T port pressure equal to 0 bar.
Power transferred to the load is optimumwhen valve pressure drop is one third ofsupply pressure. Load pressure dropshould be limited to 2/3 of supplypressure so the flow gain of theservovalve remains high enough tomaintain control of the load. Overallhydraulic efficiency must be consideredwhen sizing system heat exchangers.
VALVE PRESSURE DROP (P→A)+(B→T) – bar (psi)
7(100)
14(200)
21(300)
35(500)
70(1000)
140(2000)
210(3000)
NO
-LO
AD
FLO
W R
AT
E –
l/m
in (
US
gpm
)
2 (0.5)
2,6 (0.7)
4 (1)
8 (2)
11 (3)
15 (4)
19 (5)
27 (7)30 (8)
38 (10)
57 (15)
76 (20)
95 (25)114 (30)
RATIO LOAD PRESSURE DROPSUPPLY PRESSURE
30
40
50
60
70
80
90
100
0.6 0.8 1.0
(15) 57
(10) 38
(5) 19
(2.5) 9
(1) 3,8
SP
OO
L R
AT
ED
FLO
W –
(U
Sgp
m)
l/min
Electrical Polarity forControl Flow Out of B Port
Single:A+, B–orC+, D–
Series:A+, D–Connect B and C
+ –
Parallel:A+, C+B–, D–Connect A and CConnect B and D
Differential:A–, D–B+, C+Connect B and CBC–, current BA>CDBC+, current CD>BA – –+
A B C D
+ –
–+ –+
A B C D
A B C D
A B C D
Servovalve
Servovalve
Servovalve
Servovalve
7
Operating Data
Coil ResistanceSelect coil resistance and connectionsfor compatible interface to servoelectronics. Recommended coilresistance is shown in bold print.
Nominal ResistanceRated Current mA
Nominal ResistancePer Coil at 21°C (70°F)Ohms
Single, Parallel, orDifferential Connection Series Connection
20 200 100
30 100 50
80 40 20
80 50 25
Standard response coil 140 40 20tandard res onse coilresistance selection 200 15 7.5
200 20 10
300 30 15
1000 10 5
1500 8 4
High response coil 80 40 20High res onse coilresistance 200 20 10
8
Performance Curves
1. Calculate the ratio of systempressure to maximum supplypressure:
2. Use the result of step 1 and thecurve below to estimate
3. Use the applicable frequencyresponse curve from the followingpages to estimate fPM (the maximumsupply pressure frequency responseat 90° phase angle) for the desiredvalve.
4. Multiply the values obtained in steps2 and 3. The result is fPS (systempressure frequency response at 90°phase angle).
Frequency ResponseFrequency response is defined as therelationship of no-load control flow toinput current with a sinusoidal currentsweep at constant amplitude over arange of frequencies. It is expressed infrequency (Hz), amplitude ratio (dB),and phase angle (degrees).
As shown in the sample curve (belowleft), standard comparison points forservovalve frequency response arethose frequencies at which –3 dB ratioand 90° phase angle occur.
Vickers SX4 torque motors aremagnetically stabilized for reliableservovalve performance at operatingpressures from 14 to 350 bar (200 to5000 psi).
Calculating Frequency Responseat System PressurePS = System pressurePM = Maximum supply pressure of
valve: 210 bar (3000 psi) forSX4-10/12/15/20 and 350 bar(5000 psi) for SX4-V-20
fPM= Frequency (at 90° phase angle) atmaximum supply pressure (PM)
fPS = Frequency (at 90° phase angle) atsystem pressure (PS)
Example: A standard performanceSX4-20 valve with a flow of 38 l/min (10USgpm) is to be used at 165 bar (2400psi).
1. Calculate the ratio of systempressure to maximum supplypressure:
2. Use the result of step 1 and thecurve below right to estimate
3. Use the frequency response curvefrom page 8 to estimate fPM.
4. Multiply the values obtained in steps2 and 3. The result is fPS (systempressure frequency response at 90°phase angle).
0 0.2
1.0
0.8
0.6
0.40.4 0.6 1.00.8
PS (system pressure)
PM (maximum supply pressure)
fPSfPM
Phase lag(shift)
7 10 20 30 40 50 70 100
0
–5
–10
FREQUENCY – Hz
AM
PLI
TU
DE
RA
TIO
– d
B
PH
AS
E A
NG
LE –
deg
rees
120
90
–15
–20
200 300 400 500
100
80
70
60
50
40
30
20
10
110
–3dB comparison point
0.9
0.7
0.5
0.1 0.3 0.5 0.90.7
PS
PM
fPS
fPM
PS
PM�
2400 psi3000 psi
� 0.8
fPS
fPM� 0.92
fPM � 120 Hz
fPS � 0.92 � 120 Hz � 110 Hz
9
Performance Curves
AB
A
AA B
B
B
Typical FrequencyResponse CurvesAt 210 bar (3000 psi)
1, 2.5, and 5 USgpm servovalves
�40% rated current�100% rated current
0
+2
–10
AM
PLI
TU
DE
RA
TIO
– d
B
–16
–14
–12
–8
–6
–4
–2
10 20 30 40 50 80 100
FREQUENCY – Hz
20060 300 400 500 600 800 1000
Standard responseHigh response
PH
AS
E A
NG
LE –
deg
rees
100
80
60
40
20
0
120
140
160
180
20 30 40 50 80 100 20060 300 400 500 600 800 1000
A
B
10
Performance Curves
B
B
B
A
A
A
A
B
A
B
A
A
A
B
B
B
A
B
10 USgpm servovalves
15 and 20 USgpm servovalves
�40% rated current
�100% rated current
0
+2
–10
AM
PLI
TU
DE
RA
TIO
– d
B
–16
–14
–12
–8
–6
–4
–2
10 20 30 40 50 80 100
FREQUENCY – Hz
20060 300 400 500 600 800 1000
Standard response
High response
PH
AS
E A
NG
LE –
deg
rees
100
80
60
40
20
0
120
140
160
180
20 30 40 50 80 100 20060 300 400 500 600 800 1000
�40% rated current�100% rated current
0
+2
–10
AM
PLI
TU
DE
RA
TIO
– d
B
–16
–14
–12
–8
–6
–4
–2
10 20 30 40 50 80 100
FREQUENCY – Hz
20060 300 400 500 600 800 1000
Standard responseHigh response
PH
AS
E A
NG
LE –
deg
rees
100
80
60
40
20
0
120
140
160
180
20 30 40 50 80 100 20060 300 400 500 600 800 1000
AB
Step ResponseStep response is defined as the typicalrise time needed to achieve a givenpercentage of control flow output.Settling time is the time needed fortransient flow fluctuations to diminish towithin a given accuracy range. Both areexpressed in milliseconds (ms).
The example at right shows the stepresponse curves for a critically dampedvalve and an underdamped valve. Risetimes are illustrated for 63% of controlflow output, and settling times areshown at 95% of control flow output.
Rise timesat 63% flow
0 10 200
TIME – msO
UT
PU
T F
LOW
%
100
20
40
60
80Settling timesto 5% accuracy
Critically damped valve
Underdamped valve
5 15
120
0 12 18
TIME – ms
3 15
CO
NT
RO
L F
LOW
– %
rat
ed
100
20
40
60
80
120
06 9
1, 2.5, and 5 USgpm standard response1, 2.5, and 5 USgpm high response
10 USgpm high response
15 and 20 USgpm high response10 USgpm standard response
15 and 20 USgpm standard response
Typical Step Response Curves forStandard ModelsSX4-10/12/15/20 shown at 210 bar(3000 psi).
1
2
3
4
5
6
1
2
3
4
5 6
11
Performance Curves
12
Model Code
Flow rating
At 70 bar (1000 psi) �p P→A→B→T.Other flows available on request.
Code USgpm l/min(1) 3,8 1.0 3,8(2.5) 9 2.5 9(5) 19 5.0 19(10) 38 10.0 38(15) 57** 15.0 57(20) 76† 20.0 76
** – 15 and 20 size valves only† – 20 size valves only
Coil resistance/rated current
Ohms/mA at 21°C (70°F). Other coilsavailable on request.
Code Ohms mA20/200 20 20030/100 30 10080/40 80 4080/50 80 50140/40 140 40200/15 200 15200/20 200 20300/30 300 301000/10 1000 101500/8 1500 8
1
2
Series designation
SX4 – Servovalve, extended frequencyresponse, four-way
Response
Blank – Standard responseH – High response*
* – High response at flow rates above38 l/min (10 USgpm) available in SX4-20valve size only.
Pressure rating
Blank – 210 bar (3000 psi)V – 350 bar (5000 psi)
Valve size (mechanical interface)
10 – 15,9 mm (0.625 in) port circle12 – 19,8 mm (0.780 in) port circle15 – 23,8 mm (0.937 in) port circle20 – 22,2 mm (0.875 in) port circle
3
4
5
6
Design number
Subject to change. Installationdimensions same for designs 10 through19.
Special feature suffix
S*** – Vickers assigns a unique suffixto denote a particular group ofspecial features. Contact yourVickers representative fordetails.
Blank – Standard valve
7
8
3 4 5 61 2 7 8
SX4-10/12/15millimeters (inches)
NOTESTorque mounting screws to 12 to 14 Nm (108to 120 lb.in.).
Valve mounting surface requires 32 microinchfinish flat within 0,025 (0.001).
Viton port O-rings provided. SX4-10 O-rings(AS568-010): 1,78 (0.070) cross section and6,07 (0.239) inner diameter. SX4-12 andSX4-15 O-rings (AS568-013): 1,78 (0.070)cross section and 10,82 (0.426) innerdiameter.
25,50(1.0)
25,50(1.0)
35,90(1.41)
53,9(2.12)
46,1(1.81)
Electrical connector mateswith MS-3106-14S-2S (4 pin).Plus signal to A or C causesflow out of port B.44,0
(1.73)
35,90(1.41)
45,4(1.79) 39,66
(1.56)
2,00(0.08) Null adjust1,58
(0.06)∅
24,62(0.97)
17,05(0.67)
12,70(0.50)
21,44(0.84)
42,88(1.69)
6,90(0.27)∅
counterbore(see table)∅ port
(see table)∅
∅ port circle(see table)
9,91(0.39)
34,11(1.34)
71,8(2.83)
1,39(0.05)
34,50(1.36)
56,1(2.21)
Locating pin
Valve can be orderedwith cover rotated 180°
13
Installation Dimensions
ValveSize
Port CircleDiameter
PortDiameter
CounterboreDiameter
10 15,88 (0.625) 4,85 (0.191) 9,58 (0.377)
12 19,80 (0.780) 6,60 (0.260) 12,74 (0.501)
15 23,80 (0.937) 7,92 (0.312) 14,30 (0.563)
Electrical connector mateswith MS-3106-14S-2S (4 pin).Plus signal to A or C causesflow out of port B.
35,90(1.41)
35,90(1.41)
46,00(1.81)
46,00(1.81)
Null adjust
69,25(2.73)
43,50(1.71)
43,50(1.71)
39,66(1.56)
2,30(0.09)
1,58(0.06)∅
25,86(1.02)
SX4-20millimeters (inches)
NOTESTorque mounting screws to 14 to 15 Nm (120to 130 lb.in.).
Valve mounting surface requires 32 microinchfinish flat within 0,025 (0.001).
Viton port O-rings provided. SX4-20 O-rings(AS568-013): 1,78 (0.070) cross section and10,82 (0.426) inner diameter.
17,01(0.67)
17,01(0.67)
44,44(1.75)
22,22(0.875)
65,05(2.56)
32,53(1.28)
12,70(0.50)
9,91(0.39)
8,33(0.33)∅
∅
8,71(0.34)∅
∅ 22,20(0.875)
∅ 4,00(0.16) optional 5th port
counterbore
port circle
port
14,30(0.56)
71,8(2.83) 55,7
(2.19)
98,8(3.89)
55,3(2.18)
Locating pin
Valve can be ordered withconnector positioned over any port
14
Installation Dimensions
15
SM4M(E) Mounting Subplates
3 4 5 61 2
Model Code
1
2
Series designation
SM4 – Servovalve, high performance,four-way (for use with SX4 orSM4 valves)
Accessory designation
M – Mounting subplate. Maximumsupply pressure of 210 bar (3000psi), except -5* designs ofSM4M(E)-20 with maximum supplypressure of 350 bar (5000 psi).
4
6
Port connection locations
Blank – Rear portsE – Side ports
Standard SM4 valve size
10 – SM4-1012 – SM4-1215 – SM4-1520 – SM4-20 or SP4-25
Design number
Subject to change.
SM4M(E)-10/12/15/20 installationdimensions same for designs 10 through19.
SM4M(E)-20 installation dimensionssame for designs 50 through 59.Maximum supply pressure of 350 bar(5000 psi).
Metric suffix
M – Metric version to NG (ISO)standards
Blank – Omit if not required
53
17,05(0.67)
SM4M-10-10,SM4M-12-10,and SM4M-15-10
42,88(1.69)
21,44(0.84)
9,91(0.39)
34,11(1.34)
6,30(0.25)
6,30(0.25)
12,70(0.50)
7,14(0.28)∅ thru
10,31(0.41)∅ counterbore
M6 x 60 thd. (metric).250-20 UNC-2B thd. (inch)
101,60(4.00)
50,80(2.00)
12,7 (0.50) O.D. tubeG1/2 (metric).750-16 UNF-2B thd. (inch)
27,00(1.06)
54,00(2.13)
42,00(1.65)
21,00(0.83)
2,50(0.10)∅
port(see table)∅ ∅ port circle
(see table)
Installation Dimensionsmillimeters (inches)
14,3(0.56)
6,35(0.25)
38,10(1.50)
76,20(3.00)
38,10(1.50)
4,0(0.16)
14,2(0.56)
Optionalgage port*
* – 6,35 (0.25) O.D. tubeG1/4 (metric).4375-20 UNF-2B thd. (inch)
16
SM4M(E) Mounting Subplates
SubplateSize Port Circle Diameter Port Diameter
10 15,88 (0.625) 4,85 (0.191)
12 19,80 (0.780) 6,60 (0.260)
15 23,80 (0.937) 7,92 (0.312)
17
SM4M(E) Mounting Subplates
17,05(0.67)
SM4ME-10-10,SM4ME-12-10,and SM4ME-15-10
42,88(1.69)
21,44(0.84)
9,91(0.39)
34,11(1.34)
6,30(0.25)
6,30(0.25)
12,70(0.50)
7,14(0.28)∅ thru
10,31(0.41)∅ counterbore
14,3(0.56)
6,35(0.25)
38,10(1.50)
76,20(3.00)
38,10(1.50)
101,60(4.00)
50,80(2.00)
2,50(0.10)∅
4,0(0.16)
19,05(0.75)
port(see table)∅ ∅ port circle
(see table)
12,7 (0.50) O.D. tubeG1/2 (metric).750-16 UNF-2B thd. (inch)
M6 x 60 thd. (metric).250-20 UNC-2B thd. (inch)
SubplateSize Port Circle Diameter Port Diameter
10 15,88 (0.625) 4,85 (0.191)
12 19,80 (0.780) 6,60 (0.260)
15 23,80 (0.937) 7,92 (0.312)
SM4M-20-10/50
22,22(0.87)
65,06(2.56)
44,44(1.75)
6,30(0.25)
6,30(0.25)
17,01(0.67)
7,14(0.28)∅ thru
10,31(0.41)∅ counterbore
101,60(4.00)
50,80(2.00)
2,50(0.10)∅
6,35(0.25)
38,10(1.50)
92,00(3.62)
46,00(1.81)
4,0(0.16)
Optional externalpilot pressure port**
17,01(0.67)
4,00(0.16)∅
9,91(0.39)
12,70(0.50)
8,71(0.34)∅ ∅ 22,20
(0.875) port circleport
M8 x 50 thd. (metric).312-18 UNC-2B thd. (inch)
13,10(0.52)
32,53(1.28)
16,0(0.63)
22,0(0.87)
60,00(2.36)
30,00(1.18)
42,0(1.66)
21,0(0.83)
12,7 (0.50) O.D. tubeG1/2 (metric).750-16 UNF-2B thd. (inch)
12,7 (0.50) O.D. tubeG1/2 (metric)
.750-16 UNF-2B thd. (inch)
∅ 50,00(1.97) port circle
SM4M-20-50(All other dimensions same asSM4M-20-10)
SM4M-20-10
Optionalgage port*
* – SM4M-20-10 only6,35 (0.25) O.D. tubeG1/4 (metric).4375-20 UNF-2B thd. (inch)
** – 6,35 (0.25) O.D. tubeG1/4 (metric).4375-20 UNF-2B thd. (inch)
18
SM4M(E) Mounting Subplates
19
SM4M(E) Mounting Subplates
SM4ME-20-10/50
22,22(0.87)
65,06(2.56)
44,44(1.75)
6,30(0.25)
6,30(0.25)
17,01(0.67)
7,14(0.28)∅ thru
10,31(0.41)∅ counterbore 2,50
(0.10)∅
17,01(0.67)
4,00(0.16)∅
9,91(0.39)
12,70(0.50)
8,71(0.34)∅ ∅ 22,20
(0.875) port circleport
M8 x 50 thd. (metric).312-18 UNC-2B thd. (inch)
32,53(1.28)
101,60(4.00)
50,80(2.00)
13,10(0.52)
25,0(0.98)
6,35(0.25)
38,10(1.50)
92,00(3.62)
46,00(1.81)
4,0(0.16)
16,0(0.63)
18,00(0.71)
12,7 (0.50) O.D. tubeG1/2 (metric).750-16 UNF-2B thd. (inch)
Optional externalpilot pressure port*
* – 6,35 (0.25) O.D. tubeG1/4 (metric).4375-20 UNF-2B thd. (inch)
20
SM4A Adapter Manifolds
Series designation
SM4 – Servovalve, high performance,four-way (for use with SX4 orSM4 valves)
Accessory designation
A – Adapter manifold. Maximum supplypressure of 210 bar (3000 psi).
Interface
3 – ISO 4401-03 (for SM4-10/12/15)5 – ISO 4401-05 (for SM4-15/20)
Standard SM4 valve size
10 – SM4-1012 – SM4-1215 – SM4-1520 – SM4-20 or SP4-25
Model Code
1
2
4
6
Design number
Subject to change. Installationdimensions same for designs 10 through19.
Metric suffix
M – Metric version to NG (ISO)standards
Blank – Omit if not required
53
3 4 5 61 2
Installation Dimensionsmillimeters (inches)
SM4A-3-10-10
40,50(1.59)
23,20(0.91)
9,30(0.37)
12,70(0.50)
31,00(1.22)
16,25(0.64)
32,50(1.28)
0,75(0.03)
34,10(1.34)
17,05(0.67)
42,90(1.69)
21,45(0.84)
9,91(0.39)
∅ 2,50(0.10)
∅ 15,90(0.63)port circle
M6 x 60 thd. (metric).250-20 UNC-2B thd. (inch)
4,50(0.177)∅ port
5,60(0.22)∅ thru
10,00(0.39)∅ counterbore
51,00(2.01)
25,50(1.00)
25,40(1.00)
21,40(0.84)
78,70(3.10)
4,0(0.16)
3,00(0.12)
14,3(0.56)
7,50(0.30)
10,3(0.41)
19,0(0.75)
27,8(1.09)
∅ 8,0(0.31)
12,38(0.49)∅ counterbore
26,6(1.05)
16,3(0.64)
6,0(0.24)
2,8(0.11)
21
SM4A Adapter Manifolds
SM4A-3-12-10
40,50(1.59)
23,20(0.91)
10,55(0.42)
78,70(3.10)
34,10(1.34)
17,05(0.67)
12,70(0.50)
31,00(1.22)
16,25(0.64)
32,50(1.28)
51,00(2.01)
25,50(1.00)
0,75(0.03)
42,90(1.69)
21,45(0.84)
9,91(0.39)
7,24(0.29)
∅ 2,50(0.10)
∅ 19,80(0.78)port circle M6 x 60 thd. (metric)
.250-20 UNC-2B thd. (inch)
6,60(0.260)∅ port
7,14(0.28)∅ thru
9,27(0.36)∅ counterbore
25,40(1.00)
4,0(0.16)
3,00(0.12)
14,3(0.56)
7,50(0.30)
10,3(0.41)
19,0(0.75)
27,8(1.09)
∅ 8,0(0.31)
12,38(0.49)∅ counterbore
26,6(1.05)
16,3(0.64)
6,0(0.24)
2,8(0.11)
22
SM4A Adapter Manifolds
SM4A-3-15-10
7,50(0.30)
10,3(0.41)
19,0(0.75)
27,8(1.09)
∅ 8,0(0.31)
12,38(0.49)∅ counterbore
26,6(1.05)
16,3(0.64)
6,0(0.24)
42,88(1.69)
21,44(0.84)
34,11(1.34)
17,05(0.67)
25,5(1.00)
M6 x 60 thd. (metric).250-20 UNC-2B thd. (inch)∅ 7,92
(0.312)port
12,70(0.50)
36,50(1.44)
9,91(0.39)
4,0(0.16)
25,4(1.00)
12,70(0.50)
51,00(2.01)
12,7(0.50)
6,35(0.25)
73,00(2.87)
3,00(0.12)
31,00(1.22)
32,50(1.28)
0,75(0.03)
10,0(0.39)∅ counterbore
∅ 5,6(0.28)
∅ 23,80(0.937) port circle
∅ 2,50(0.10)
2,8(0.11)
23
SM4A Adapter Manifolds
SM4A-5-15-10
34,11(1.34)
21,44(0.84)
42,88(1.69)
45,25(1.78)
38,9(1.53)
M6 x 60 thd. (metric).250-20 UNC-2B thd. (inch)
∅ 7,92(0.312)port
69,8(2.75)
31,7(1.25)
8,0(0.31)
90,5(3.56)
50,8(2.00)
37,3(1.47)
27,0(1.06)
54,00(2.13)
18,25(0.72) ∅ 7,15
(0.28)
17,58(0.69)∅ counterbore
3,2(0.13)
21,4(0.84) 6,3
(0.25) 46,00(1.81)
32,5(1.28)
11,9(0.47)
16,7(0.66)
17,05(0.67)
12,7(0.50)
2,50(0.10)∅
4,0(0.16)
∅ 23,80(0.937) port circle
9,91(0.39)
12,70(0.50)
∅ 11,10(0.44)port
19,0(0.75)
10,30(0.41)∅ counterbore
24
SM4A Adapter Manifolds
25
SM4A Adapter Manifolds
Optional externalpilot pressure port*
SM4A-5-20-1044,45(1.75)
22,20(0.87)
17,00(0.67)
10,50(0.41)
65,05(2.56)
32,50(1.28)
17,00(0.67)
40,00(1.57)
46,00(1.81)
23,15(0.91)
12,70(0.50)
9,91(0.39)
54,00(2.13)
47,25(1.86)
29,00(1.14)
90,50(3.56)
8,75(0.34)
8,75(0.34)
51,25(2.02)
80,00(3.15)
25,40(1.00)
9,55(0.38)
6,3(0.25)
4,00(0.16)∅
4,0(0.16)
M8 x 50 thd. (metric).312-18 UNC-2B thd. (inch)
∅ 22,20(0.875) port circle
2,50(0.10)∅
∅ 8,70(0.343)port
7,15(0.28)∅
22,25(0.88)
∅ 11,10(0.44)port
17,58(0.69)∅ counterbore
10,30(0.41)∅ counterbore
50,8(2.00)
37,3(1.47)
27,0(1.06)
3,2(0.13)
16,7(0.66)
21,4(0.84) 32,5
(1.28)
* – 6,35 (0.25) O.D. tubeG1/4 (metric).4375-20 UNF-2B thd. (inch)
26
SM4FV Flushing Valves
Model Code
1
2
Series designation
SM4 – Servovalve, high performance,four-way (for use with SX4 orSM4 valves)
Accessory designation
FV– Flushing valve. Maximum flushingpressure of 35 bar (500 psi).
4
Standard SM4 valve size
10/12/15 – SM4-1020 – SM4-20 or SP4-25
Design number
Subject to change. Installationdimensions same for designs 10 through19.
Metric suffix
M – Metric version to NG (ISO)standards
Blank – Omit if not required
5
3 4 51 2
3
27
SM4FV Flushing Valves
Installation Dimensionsmillimeters (inches)
SM4FV-10/12/15-10
SM4FV-20-10
51,00(2.01)
25,50(1.00)
54,00(2.13)
27,00(1.06)
34,11(1.34)
8,50(0.33)
42,88(1.69)
5,50(0.22)
7,10/6,83(0.28/0.27)∅ thru
32,00(1.26)
32,00(1.26)
33,00(1.30)
19,00(0.75)
63,50(2.50)
31,50(1.24)
80,00(3.15)
40,00(1.57)
44,45(1.75)
9,50(0.37)
65,00(2.56)
7,50(0.30)
32,00(1.26)
32,00(1.26)
33,50(1.32)
19,00(0.75)
8,33(0.33)∅ thru
28
SM4FM Filter Modules
Standard SM4 valve size
20 – SM4-20 or SP4-25
Crossport bleed designation
CB – Includes crossport bleed featureBlank – Omit if not required
3
Model Code
1
2
Series designation
SM4 – Servovalve, high performance,four-way (for use with SX4 orSM4 valves)
Accessory designation
FM – Filter module. Maximum supplypressure of 210 bar (3000 psi),except -5* designs with maximumsupply pressure of 350 bar (5000psi).
4
Design number
Subject to change. Installationdimensions same for designs 10 through19.
Installation dimensions also same fordesigns 50 through 59. Maximum supplypressure of 350 bar (5000 psi).
5
3 4 51 2
19,0(0.75)
2,3(0.09)
1,58(0.06)
9,91(0.39)
44,44(1.75)
22,22(0.875)
2,0(0.08)
34,0(1.34)
34,0(1.34)
12,70(0.50)
11,1(0.44)
90,0(3.54)
80,0(3.15)
40,0(1.57)
7,5(0.295)
45,0(1.77)
32,53(1.28)
65,05(2.56)
∅ 22,22(0.875)port circle
8,33(0.33)∅ thru
Installation Dimensionsmillimeters (inches)
SM4FM-20-10
7,5(0.295)
29
SM4FM Filter Modules
SM4FM-20-50
19,0(0.75)
2,3(0.09)
1,58(0.06)
9,91(0.39)
44,44(1.75)
22,22(0.875)
7,7(0.303)
34,0(1.34)
34,0(1.34)
12,70(0.50)
11,1(0.44)
90,0(3.54)
80,0(3.15)
40,0(1.57)
7,5(0.295)
45,0(1.77)
32,53(1.28)
65,05(2.56)
∅ 22,22(0.875)port circle
8,33(0.33)∅ thru
7,5(0.295)
30
Weights
The following table lists approximate dryweights for SX4 servovalves and relatedaccessories.
Description Model CodeWeightkg (lbs.)
SX4-10/12/15 0,73 (1.6)
Servovalve SX4-20 1,04 (2.3)
SX4-20-V 2,18 (4.8)
Mo nting s bpl teSM4M(E)-10/12/15-10 0,73 (1.6)
Mounting subplateSM4M(E)-20-10/50 0,91 (2.0)
SM4A-3-10/12/15-10(M) 0,240 (0.53)
Adapter manifold SM4A-5-15-10 0,499 (1.10)
SM4A-5-20-10/50 0,439 (0.97)
Fl shing v lveSM4FV-10/12/15-10(M) 0,15 (0.32)
Flushing valveSM4FV-20-10(M) 0,27 (0.58)
Filter module SM4FM-20-50 1,04 (2.3)
Additional Accessories SX4-10/12/15 Accessories Model Code
Adapter manifold, SX4-15 to 0.875 port circle (inch) SM4A-15-M76-10
Adapter manifold, SX4-15 to 0.875 port circle (metric) SM4A-15-M76-10M
Adapter manifold (SX4-15 to 0.875 port circle) mounting bolt kit (inch) 5/16–18 x 11/2” BK688701
Adapter manifold (SX4-15 to 0.875 port circle) mounting bolt kit (metric) M8 x 35mm BK689630
Adapter manifold (SM4A-3-10 or SM4A-3-15) mounting bolt kit (inch) 1/4–20 x 1” BK855984
Adapter manifold (SM4A-3-10 or SM4A-3-15) mounting bolt kit (metric) M5 x 12mm BK855985M
Adapter manifold (SM4A-5-15) mounting bolt kit (inch) 1/4–20 x 3/4” BK855986
Adapter manifold (SM4A-5-15) mounting bolt kit (metric) M6 x 20mm BK855987M
Cable clamp (MS3057-6) 126058
Cable connector (MS3106-14S-2S) 242123
Connector kit 926467
Filter kit 927826
Flushing valve mounting bolt kit (inch) 1/4–20 x 1” BK866686
Flushing valve mounting bolt kit (metric) M6 x 25mm BK689629M
Seal kit (SX4-10) 927808
Seal kit (SX4-12) 927809
Seal kit (SX4-15) 927810
31
SX4-10/12/15 Accessories (continued) Model Code
Subplate mounting bolt kit (inch) 1/4–20 x 11/2” BK855992
Subplate mounting bolt kit (metric) M6 x 40mm BK855993M
Valve mounting bolt kit (inch) 1/4–20 x 21/4” BK866685
Valve mounting bolt kit (metric) M6 x 60mm BK689623M
SX4-20 Accessories Model Code
Adapter manifold mounting bolt kit (inch) 1/4–20 x 1” BK866686
Adapter manifold mounting bolt kit (metric) M6 x 25mm BK689629M
Cable clamp (MS3057-6) 126058
Cable connector (MS3106-14S-2S) 242123
Connector kit 926467
Cross-port bleed module mounting bolt kit (inch) 5/16–18 x 23/4” BK855421
Filter kit (SX4-20 and SX4-H-20) 927774
Filter kit (SX4-V-20 and SX4-HV-20) 927775
Filter module kit (SX4-20 and SX4-H-20) 886819
Filter module mounting bolt kit (inch) 5/16–18 x 23/4” BK855421
Filter module mounting bolt kit (metric) M8 x 70mm BK689624M
Filter module with cross-port bleed mounting bolt kit (inch) 5/16–18 x 31/4” BK927736
Flushing valve mounting bolt kit (inch) 5/16–18 x 11/4” BK688701
Flushing valve mounting bolt kit (metric) M8 x 35mm BK689630M
Seal kit (SX4-20) 927776
Seal kit (SX4-H-20) 927777
Subplate mounting bolt kit (inch) 1/4–20 x 11/2” BK855992
Subplate mounting bolt kit (metric) M6 x 40mm BK855993M
Valve mounting bolt kit (inch) 5/16–18 x 2” BK866687
Valve mounting bolt kit (metric) M8 x 50mm BK866690M
Servo ElectronicsRefer to application brochure 656 for thecomplete Vickers line of amplifiers,power supplies, and function modules.
32
Application Data
Fluid CleanlinessProper fluid condition is essential forlong and satisfactory life of hydrauliccomponents and systems. Hydraulicfluid must have the correct balance ofcleanliness, materials, and additives forprotection against wear of components,elevated viscosity and inclusion of air.
Essential information on the correctmethods for treating hydraulic fluid isincluded in Vickers publication 561“Vickers Guide to SystemicContamination Control,” available fromyour local Vickers distributor or by
contacting Vickers, Incorporated.Recommendations on filtration and theselection of products to control fluidcondition are included in 561.
Recommended cleanliness levels, usingpetroleum oil under common conditions,are based on the highest fluid pressurelevels in the system and are coded inthe chart below. Fluids other thanpetroleum, severe service cycles, ortemperature extremes are cause foradjustment of these cleanliness codes.Refer to Vickers publication 561 forexact details.
Vickers products, as any components,will operate with apparent satisfaction influids with higher cleanliness codes thanthose described. Other manufacturerswill often recommend levels abovethose specified. Experience has shown,however, that life of any hydrauliccomponent is shortened in fluids withhigher cleanliness codes than thoselisted below. These codes have beenproven to provide a long, trouble-freeservice life for the products shown,regardless of the manufacturer.
System Pressure Levelpsi
Product <2000 2000–3000 3000+
Vane pumps, fixed 20/18/15 19/17/14 18/16/13
Vane pumps, variable 18/16/14 17/15/13
Piston pumps, fixed 19/17/15 18/16/14 17/15/13
Piston pumps, variable 18/16/14 17/15/13 16/14/12
Directional valves 20/18/15 20/18/15 19/17/14
Proportional valves 17/15/12 17/15/12 15/13/11
Servo valves 16/14/11 16/14/11 15/13/10
Pressure/Flow controls 19/17/14 19/17/14 19/17/14
Cylinders 20/18/15 20/18/15 20/18/15
Vane motors 20/18/15 19/17/14 18/16/13
Axial piston motors 19/17/14 18/16/13 17/15/12
Radial piston motors 20/18/14 19/17/13 18/16/13
Top Related