Trust, Teamwork and Time
… a o n e s t o p s o u r c i n g h o u s e
Customer Empathy & Swift Response
Collaborative approach
Quality Process control
Lean Kanban 5S
Hands-on expertise of over 125 years
Oilfield Mining Railways Plumbing Defense
& more…
Synergy … Our approach
• Started in Oct 2005 as a consulting company and underwent
metamorphosis into a full fledged Engineering Sourcing provider-cum
Merchant Exporter
• Offer value based professional sourcing solutions to clients in the U.S,
Canada, Europe & U.K.
• Single source for diverse valued added parts and sub-assemblies.
• Varied volumes and integrated supply chains. Your own sourcing base
in India !
• Earn trust and confidence of clients to develop life long relationships.
• Swift response to clients and suppliers, which eliminates huge hidden
costs.
ISO 9001-2008 certification
Initiated
ISO 9001-2015 standard
Manufacturing
• Precision Machined parts
• Castings
• Forgings
• Sheet metal fabrication & welded assemblies
• Coils for electric motors and generators
• Electrical insulating parts
• Ceramics
• Products filters, pumps, valves, compressors, enclosures, etc.
• Tools, Dies & Moulds
• All types of surface finishing
Services
• Sourcing, supply chain and inspection services
• Design and engineering services
• Prototyping
Potential Sourcing Areas
Product Diversity
• Size : Parts of less than 0.10” dia. to huge castings / forgings eve
upto 44,000 lbs.
• Materials: From aluminum to exotic materials (Titanium, Inconel,
Monel, Aerospace & MIL grades, etc.)
• Industry Segments: Mining, Railways, Off-road machines, High
Voltage Electricals, Heavy duty plumbing, Military, Aerospace and
nuclear industries.
• Technologies: Custom built machines for manufacturing & testing
• Value addition: Sub-assemblies, special processes and fully
developed products.
Core capabilities of our team • Lean Manufacturing – 5S, Kaizen, SMED, Cellular Manufacturing, Kanban, etc.
• Vendor assessment and qualification per ISO stanards.
• Manufacturing cost estimation of components, jigs, fixtures and tooling.
• True Savings : Optimum total costs to ensure true value attractive savings and
not just up-front cheap prices.
• Process Control: Process charts, quality plans, PPAP, inspection standards,
inspectors trained on quality management systems. Technical on-site support to
vendors on process design.
• International business: Over 75 years of combined business international
experience with U.S.A., Canada, U.K, & Europe.
• Export Packaging: conforming to international standards as per ISPM-15
Key people & profiles
D.K.SomaiyaPartner
U.S. citizen | 50+ years of key manufacturing and supply chain positions in U.S.A. at
TRW Inc., FMC Corp. | Bachelor’s degree in Electrical Engineering | Master’s in
Industrial Engineering & MBA from University of Houston, Texas, USA. | “Hands-on”
Lean Manufacturing consulting for 25 years.
Ketan B C C.E.O.
Over 21 years in Supply chain management of mechanical, electrical and electronic
components and sub-assemblies, | Sourcing | Foreign technical collaborations and joint
ventures between India and overseas companies | Lead sourcing and business
partnership programs for companies in U.S.A, U.K & Europe to establish in India |
Managed sourcing efforts in India for U.S. | Expertise in Lean, Kanban, 5S, Kaizen
Nitin R PatelC.O.O.
Over 25 years expertise in export packaging | Sound knowledge of international
standards like ISPM 15 | Corrosion protection techniques for exports to USA, Europe,
Japan, Australia | Owns dedicated facility for wood processing and treatment | Niche
packaging materials for export.
J SrinivasanSenior Consultant
Over 45 years of experience in manufacturing and heading operations of plants in the
automotive & earthmoving industries.| Mechanical engineer and Metallurgist | Widely
traveled in Europe and USA for business development | Customer relationship
management | Quality requirement | Raw material and vendor development |
Manufacturing process design | Cost estimation | Lead assesor Quality management
systems | New supplier development.
Bharat ThakkarDirector Business
Development
Over 40 years of multi-faceted experience in industry | International business liason |
development both for import and export in a variety of industries like steel, fabrication,
electrical industry, engineering components and sub-assemblies for wide ranging
domains.
Quality Assurance Centre
Quality In-house facilities
Equipment:• Rapid I, CAD integrated vision inspection system,
zoom 11x to 67x, 3 microns accuracy, inspection complex profiles.
Instruments:• Verniers• Micrometers• Digital Height Gage
Gages (100+):• Thread plug gages • Ring gages• Custom made receiver gages - 35+ for complex castings & machined
parts to allow 100% inspection of critical parameters
Equipment:
CNC Machining upto 5 axis
CNC turning from 0.04” upto 120” dia, lengths 0.20” upto 255”
EDM – Wire cut and plunge
Mill turn centre machining
Swiss automat machining
Hard machining
Materials:
Carbon steels, aluminum alloys, brass (lead free) , copper, bronze to
exotic materials like Titanium, Nitronic 50, K Monel, Inconel, etc.
Supplier capabilities–Machining
Precision Machined parts
Castings
• Casting Processes : Sand, Gravity Die, Shell Molding, Lost Wax
Investment , Pressure Die (LPDC & HPDC) with precision CNC machining.
• Materials: Ferrous (all iron and steel), Nickel based alloys, non-ferrous (Aluminum
A 356, LM6, LM9, LM25, ANSI 713 Tenzalloy, Brass, Aluminim Bronze, Zinc)
Castings - SteelSand and investment castings
Gage check
• Processes: Closed die and open die, cold and hot & ring forging.
• Materials: Ferrous (all iron and steel), Nickel based alloys; Non-ferrous
(Aluminum, Tenzalloy, Lead free brass, Bronze, Zinc)
Supplier Capabilities
Sheet Metal Fabrication
CNC Shearing Machine Amada
CNC Turret Punch Press
CNC Laser Cutting Machine – Amada
CNC Press Brake – Amada
CNC Pipe Bending Machine
Mig Welding
Mig Welding
Tig Welding
Spot Welding
Automatic Riveting
Materials: Mild Steel, Aluminium, Stainless Steel, Titanium
Sheet / Plate Fabrication
New ProjectsParts & assemblies for metro transportation
Linear Induction Motor parts for Metro trains
Parts & assemblies for Army & Navy
Electrical Coils & motor parts• Highly application critical Electrical coils were developed for Linear motors.
• Diverse materials used like Dupont Kapton grade FWN insulated copper,
Nomex insulating materials, highly skilled coil taping.
Finished coil
Insulating parts for linear motor from NEMA G11, SG-200, etc.
Surface Finishing
• Polishing – mirror, brush.
• Electroplating & Electroless – Zinc, Nickel, Alocrom,
Chrome, Silver, Gold – Hexavalent & Trivalent
• Electro-deposition coating
• Anodizing
• Powder Coating – 7 / 10 tank processes
• Plasma Coating, HVOF Coating of Tungsten Carbide
• CVD / PVD – Titanium Nitride
• Heat treatment
Plastic & Rubber Injection
molding & extrusion
Engineering plastics & rubber• PVC
• Celcon
• Delrin
• Silicon
• EPDM
• Epoxy
Machined Plastics
• Acetal Co-polymer, Teflon, Nylon
• Machining with aluminum
• plasma spray
Miscellaneous Products
Fans Thermocouples
Fittings -
SwagelokPumps
Filters
Motors
Generators
Gear boxes
Supplier development process
► Overall feasibility study of client’s needs
► Supplier identification & market research
► Research key information from suppliers
through an RFI process
► On-site evaluation / audit of suppliers ► Audit of quality systems
► Management systems
► Health, Safety and Housekeeping
► Feasibility report
► Pre-qualify and recommendation
► Budgetary quotations and internal cost estimation
► Organize supplier visits for client
► Final selection of supplier by client
► Launch and manage RFQ process
► Quotation evaluation, negotiations and order finalization
► Supply chain design, set-up and management
Order & delivery
scheduling
Production tracking & progress reports
In-process inspection;
control plans;
process capability
Product Inspection, reports; RM TC; defect handling.
8D, C.A.P.A. ,
Continuous improvemen
t & audits.
Vendor baseMalleable
iron
castings
Brass
machined parts
& forgings
Aluminum
castings, steel
machined
parts,
hardware.
Plastic Injection
molding,
forgings
Iron & Steel
castingsBrass
Castings
Hardware,
springs,
plastics,
fasteners.
Clients
T & S Brass &
Bronze Works, SC,
U.S.A.(heavy duty
plumbing)
IdaTech, OR, U.S.A.
(hydrogen fuel cell
systems)
Unit Electrical Engg.
Canada.
(mining & metro
railway)
TBI Mfg.Ltd. UK,
(construction
machinery)
Military components Los Angeles U.S.A.
Military components
Belgium
Cast Strategies LLC Mr.Mike Swartzlander
Managing Director
Cast Strategies LLC
U.S.A.
Poland
Mr.Tony SilverDirector – Business
Development
U.K & Europe
Synergise with us
►Rapid development and sourcing from India
►Your own reliable sourcing base
►Open to Challenges
►Trust, Teamwork and respect for Time.
Sipcot Industrial Complex
Krishna Group Compound
Hosur 635 126 (T.N)
E-MAIL: [email protected]
Ph.+91-9443229223
Fax.:+91-4344-277812
www.indiasynergy.com
www.synergyglobal.in
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