Trust, Teamwork and Time

… a o n e s t o p s o u r c i n g h o u s e

Customer Empathy & Swift Response

Collaborative approach

Quality Process control

Lean Kanban 5S

Hands-on expertise of over 125 years

Oilfield Mining Railways Plumbing Defense

& more…

Synergy … Our approach

• Started in Oct 2005 as a consulting company and underwent

metamorphosis into a full fledged Engineering Sourcing provider-cum

Merchant Exporter

• Offer value based professional sourcing solutions to clients in the U.S,

Canada, Europe & U.K.

• Single source for diverse valued added parts and sub-assemblies.

• Varied volumes and integrated supply chains. Your own sourcing base

in India !

• Earn trust and confidence of clients to develop life long relationships.

• Swift response to clients and suppliers, which eliminates huge hidden

costs.

ISO 9001-2008 certification

Initiated

ISO 9001-2015 standard

Manufacturing

• Precision Machined parts

• Castings

• Forgings

• Sheet metal fabrication & welded assemblies

• Coils for electric motors and generators

• Electrical insulating parts

• Ceramics

• Products filters, pumps, valves, compressors, enclosures, etc.

• Tools, Dies & Moulds

• All types of surface finishing

Services

• Sourcing, supply chain and inspection services

• Design and engineering services

• Prototyping

Potential Sourcing Areas

Product Diversity

• Size : Parts of less than 0.10” dia. to huge castings / forgings eve

upto 44,000 lbs.

• Materials: From aluminum to exotic materials (Titanium, Inconel,

Monel, Aerospace & MIL grades, etc.)

• Industry Segments: Mining, Railways, Off-road machines, High

Voltage Electricals, Heavy duty plumbing, Military, Aerospace and

nuclear industries.

• Technologies: Custom built machines for manufacturing & testing

• Value addition: Sub-assemblies, special processes and fully

developed products.

Core capabilities of our team • Lean Manufacturing – 5S, Kaizen, SMED, Cellular Manufacturing, Kanban, etc.

• Vendor assessment and qualification per ISO stanards.

• Manufacturing cost estimation of components, jigs, fixtures and tooling.

• True Savings : Optimum total costs to ensure true value attractive savings and

not just up-front cheap prices.

• Process Control: Process charts, quality plans, PPAP, inspection standards,

inspectors trained on quality management systems. Technical on-site support to

vendors on process design.

• International business: Over 75 years of combined business international

experience with U.S.A., Canada, U.K, & Europe.

• Export Packaging: conforming to international standards as per ISPM-15

Key people & profiles

D.K.SomaiyaPartner

U.S. citizen | 50+ years of key manufacturing and supply chain positions in U.S.A. at

TRW Inc., FMC Corp. | Bachelor’s degree in Electrical Engineering | Master’s in

Industrial Engineering & MBA from University of Houston, Texas, USA. | “Hands-on”

Lean Manufacturing consulting for 25 years.

Ketan B C C.E.O.

Over 21 years in Supply chain management of mechanical, electrical and electronic

components and sub-assemblies, | Sourcing | Foreign technical collaborations and joint

ventures between India and overseas companies | Lead sourcing and business

partnership programs for companies in U.S.A, U.K & Europe to establish in India |

Managed sourcing efforts in India for U.S. | Expertise in Lean, Kanban, 5S, Kaizen

Nitin R PatelC.O.O.

Over 25 years expertise in export packaging | Sound knowledge of international

standards like ISPM 15 | Corrosion protection techniques for exports to USA, Europe,

Japan, Australia | Owns dedicated facility for wood processing and treatment | Niche

packaging materials for export.

J SrinivasanSenior Consultant

Over 45 years of experience in manufacturing and heading operations of plants in the

automotive & earthmoving industries.| Mechanical engineer and Metallurgist | Widely

traveled in Europe and USA for business development | Customer relationship

management | Quality requirement | Raw material and vendor development |

Manufacturing process design | Cost estimation | Lead assesor Quality management

systems | New supplier development.

Bharat ThakkarDirector Business

Development

Over 40 years of multi-faceted experience in industry | International business liason |

development both for import and export in a variety of industries like steel, fabrication,

electrical industry, engineering components and sub-assemblies for wide ranging

domains.

Quality Assurance Centre

Quality In-house facilities

Equipment:• Rapid I, CAD integrated vision inspection system,

zoom 11x to 67x, 3 microns accuracy, inspection complex profiles.

Instruments:• Verniers• Micrometers• Digital Height Gage

Gages (100+):• Thread plug gages • Ring gages• Custom made receiver gages - 35+ for complex castings & machined

parts to allow 100% inspection of critical parameters

Equipment:

CNC Machining upto 5 axis

CNC turning from 0.04” upto 120” dia, lengths 0.20” upto 255”

EDM – Wire cut and plunge

Mill turn centre machining

Swiss automat machining

Hard machining

Materials:

Carbon steels, aluminum alloys, brass (lead free) , copper, bronze to

exotic materials like Titanium, Nitronic 50, K Monel, Inconel, etc.

Supplier capabilities–Machining

Precision Machined parts

Castings

• Casting Processes : Sand, Gravity Die, Shell Molding, Lost Wax

Investment , Pressure Die (LPDC & HPDC) with precision CNC machining.

• Materials: Ferrous (all iron and steel), Nickel based alloys, non-ferrous (Aluminum

A 356, LM6, LM9, LM25, ANSI 713 Tenzalloy, Brass, Aluminim Bronze, Zinc)

Castings - SteelSand and investment castings

Gage check

• Processes: Closed die and open die, cold and hot & ring forging.

• Materials: Ferrous (all iron and steel), Nickel based alloys; Non-ferrous

(Aluminum, Tenzalloy, Lead free brass, Bronze, Zinc)

Supplier Capabilities

Sheet Metal Fabrication

CNC Shearing Machine Amada

CNC Turret Punch Press

CNC Laser Cutting Machine – Amada

CNC Press Brake – Amada

CNC Pipe Bending Machine

Mig Welding

Mig Welding

Tig Welding

Spot Welding

Automatic Riveting

Materials: Mild Steel, Aluminium, Stainless Steel, Titanium

Sheet / Plate Fabrication

New ProjectsParts & assemblies for metro transportation

Linear Induction Motor parts for Metro trains

Parts & assemblies for Army & Navy

Electrical Coils & motor parts• Highly application critical Electrical coils were developed for Linear motors.

• Diverse materials used like Dupont Kapton grade FWN insulated copper,

Nomex insulating materials, highly skilled coil taping.

Finished coil

Insulating parts for linear motor from NEMA G11, SG-200, etc.

Surface Finishing

• Polishing – mirror, brush.

• Electroplating & Electroless – Zinc, Nickel, Alocrom,

Chrome, Silver, Gold – Hexavalent & Trivalent

• Electro-deposition coating

• Anodizing

• Powder Coating – 7 / 10 tank processes

• Plasma Coating, HVOF Coating of Tungsten Carbide

• CVD / PVD – Titanium Nitride

• Heat treatment

Plastic & Rubber Injection

molding & extrusion

Engineering plastics & rubber• PVC

• Celcon

• Delrin

• Silicon

• EPDM

• Epoxy

Machined Plastics

• Acetal Co-polymer, Teflon, Nylon

• Machining with aluminum

• plasma spray

Miscellaneous Products

Fans Thermocouples

Fittings -

SwagelokPumps

Filters

Motors

Generators

Gear boxes

Supplier development process

► Overall feasibility study of client’s needs

► Supplier identification & market research

► Research key information from suppliers

through an RFI process

► On-site evaluation / audit of suppliers ► Audit of quality systems

► Management systems

► Health, Safety and Housekeeping

► Feasibility report

► Pre-qualify and recommendation

► Budgetary quotations and internal cost estimation

► Organize supplier visits for client

► Final selection of supplier by client

► Launch and manage RFQ process

► Quotation evaluation, negotiations and order finalization

► Supply chain design, set-up and management

Order & delivery

scheduling

Production tracking & progress reports

In-process inspection;

control plans;

process capability

Product Inspection, reports; RM TC; defect handling.

8D, C.A.P.A. ,

Continuous improvemen

t & audits.

Vendor baseMalleable

iron

castings

Brass

machined parts

& forgings

Aluminum

castings, steel

machined

parts,

hardware.

Plastic Injection

molding,

forgings

Iron & Steel

castingsBrass

Castings

Hardware,

springs,

plastics,

fasteners.

Clients

T & S Brass &

Bronze Works, SC,

U.S.A.(heavy duty

plumbing)

IdaTech, OR, U.S.A.

(hydrogen fuel cell

systems)

Unit Electrical Engg.

Canada.

(mining & metro

railway)

TBI Mfg.Ltd. UK,

(construction

machinery)

Military components Los Angeles U.S.A.

Military components

Belgium

Cast Strategies LLC Mr.Mike Swartzlander

Managing Director

Cast Strategies LLC

U.S.A.

Poland

Mr.Tony SilverDirector – Business

Development

U.K & Europe

Synergise with us

►Rapid development and sourcing from India

►Your own reliable sourcing base

►Open to Challenges

►Trust, Teamwork and respect for Time.

Sipcot Industrial Complex

Krishna Group Compound

Hosur 635 126 (T.N)

E-MAIL: mail@indiasynergy.com

Ph.+91-9443229223

Fax.:+91-4344-277812

www.indiasynergy.com

www.synergyglobal.in