Ozone Research & Applications (India) Pvt. Ltd.
Nagpur, Maharashtra
SAVE THE EARTH FOR GENERATIONS TO FOLLOW…M/s. KAUFMANN UMWELTTECHNIK
GERMANY(Tech Partner)
WHO ARE WE?
• We started in 1996 with the manufacturing and trading of water treatment
chemical – Sodium Hypochlorite
• Ozone came into the picture in 1998 and the company was established as “M/s
Ozone India”
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Ozone India”
• In 2002, Ozone Research and Applications India Private Limited (ORAIPL)
announced itself in the country as the ORIGINAL EQUIPMENT MANUFACTURERS
OF OZONE GENERATORS with the aim of providing environmental solutions to the
world with ozone and has never looked back since…
“ When the well is dry, we learn the worth of water.”
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SERVICES OFFERED
• Laboratory Testing
• Treatability Studies with all AOP combinations
• Bench Scale Experiment
• Setups Up to 15-20 Liters
• Pilot Testing
• AOP Reactors (60 -1000 Liters) • AOP Reactors (60 -1000 Liters)
• Process Testing On Site
• Engineering Support
• Design and Integration
• Application Consulting
• Process Selection
• Equipment Servicing
• After Sales
ORAIPL Group Of Companies
WHERE ARE WE LOCATED?
H.O.: 902, ‘Ozone House’, Khare Town, Dharampeth,
Nagpur-440010
Ph. No. 0712-2551055
Works: C-75, MIDC Industrial Area, Hingna, Nagpur-440028
Ph. No. 07104-235783
“By means of water, we give life to everything.”ORAIPL Group Of Companies
GROUP COMPANIES
• Ozone Research & Applications (I) Pvt. Ltd. – ORAIPL (Parent Company)
• Omniscient Treatment Technologies Pvt. Ltd. – OTTPL (Sister Firm)
• Green Agro Biosolids India Pvt. Ltd. – GABIPL (Sister Firm)
ORAIPL Group Of Companies
MANAGEMENT PROFILE• Mr. Vishal Waindeskar: Director
• He qualified as a B.Tech in Chemical Engineering; one of the founders of ORAIPL with 20 years of experience in
water and wastewater treatment specializing in ozone technology. His curiosity and perseverance to look for
innovative solutions has brought the company to where it stands today.
• Mr. Rajesh Admane: Director
• He is an expert in Petrochemical Engineering and is one of the visionaries behind the emergence ORAIPL. With an
experience of 20 years in water treatment field, he forms a pillar of the ORAIPL group.
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experience of 20 years in water treatment field, he forms a pillar of the ORAIPL group.
• Mr. Vaibhav Gupte: Executive Director
• He is B.E in Electronics Engineering and has been leading the technical think-tank of our product and operations
since the beginning.
• Mr. Shailesh Gaidhane: Executive Director
• Mechanical Engineer with expertise in designing and commissioning of ozonisation systems since 15 years.
• Dr. Hemchandra Wasnik: Technical Advisor
• Served Maharashtra Power Generation Corporation for 37 years in the Environmental Department and Retired as a
Superintendent Chemist. He continues to guide us in all our projects related to power or any other industry.
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OUR VISION
•To achieve constant growth, operational excellence and
customer satisfaction
•To develop new and innovative solutions for our
customers
•To pursue market share and revenue growth through
strategic tie ups that expand our product offering and
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strategic tie ups that expand our product offering and
enhance competitiveness
•To cater to all environment related problems and
provide our best in strategizing a scheme to save the
earth.
“Filthy water cannot be washed.”
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OUR STRENGTHS • ORAIPL has been manufacturing ozone generators in
technical collaboration with M/s. Kaufmann
Umwelttechnik.
• M/s. Kaufmann Umwelttechnik, located in Germany was
established in 1982 and has operations worldwide.
• Well known organizations around the globe trust
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Kaufmann system with respect to ozone technology.
• ORAIPL also has a strategic alliance with Toshiba ,Japan.
• With a total workforce of 100 + employees, we have the
potential to execute any volume of project with ease.
• Registered in Govt. Organizations viz MAHAGENCO, BHEL,
Indian Railways , Ordnance Factories, Ministry Of Health,
CPWD, BARC, etc.
“Thousands have lived without love, not one without water.”
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TECHNICAL STRENGTHS
Design & Engineering Department – 5
Engineers
ORAIPL Group Of Companies
TECHNICAL STRENGTHS
Production Department – 5 Engineers, 10
Technicians
ORAIPL Group Of Companies
TECHNICAL STRENGTHS
Research & Development Department –
3 Chemists•Ozone Research and Applications (I) Pvt. Ltd. has
an in-house R & D wing at its disposal headed by
the company’s Director himself Mr. Vishal
Waindeskar.
The Lab facility is well equipped with all the•The Lab facility is well equipped with all the
instruments and chemicals needed to carry out
treatability studies in various effluents.
•The Research Team comprises of Post Graduates
in Chemistry, Environmental Sciences etc.
•The R & D team is on a constant pursuit to come
up with innovative and cost effective solutions for
treating all sorts of wastewaters.
ORAIPL Group Of Companies
TECHNICAL STRENGTHS
Purchase & Stores Department – 4
ORAIPL Group Of Companies
TECHNICAL STRENGTHS
Operation & Maintenance Department– 9
Engineers & 15 Technicians
ORAIPL Group Of Companies
MACHINERIES AND EQUIPMENTS
Air Compressor
Oxygen Generator, Water Chiller
Nitrogen Generator, Molecular Sieves Regeneration System
Welding Sets (2 Nos.)
Drawing & Designing Facility with Licensed SoftwareDrawing & Designing Facility with Licensed Software
Contact Vessels, Hydraulic Crane (1.5 Tons)
Analyzers (Water/Gas Side), Hydraulic Pump (10 bar)
Testing Facilities for Ozone Generator & Accessories
Electrical & Electronics Equipments for Manufacturing & Testing of Control
Panels and Power Supply UnitsORAIPL Group Of Companies
PIPING & INSTRUMENTATION DRAWING
ORAIPL Group Of Companies
DOCUMENT LIST FOR AN IDEAL OZONE
GENERATION PLANT1. PIPING & INSTRUMENTATION DIAGRAM
2. PROCESS DESIGN BASIS AN SIZING CALCULATION
3. EQUIPMENT LAYOUT
4. SUB VENDOR LIST & INSPECTION CRITERIA
5. CONTROL PHILOSOPHY WITH PLC SYSTEM CONFIGURATION DIAGRAM
6. CIVIL ASSIGNMENT DRAWING
7. ELECTRICAL LOAD LIST
16. QAP FOR COMPRESSORS MOTOR
17. DATA SHEET FOR INSTRUMENTS AND ANALYSER ALONG WITH INSTRUMENT HOOK UP DRAWING
18. DATASHEET & GA OF OZONE GENERATOR MODULE
19. QAP OF OZONE GENERATOR MODULE
20. GA OF ATMOSPHERIC TANKS
21. GA OF PRESSURE VESSELS
DIAGRAM, PLC CONTROL SCHEMES (BLOCK LOGIC), CONTROL DESK LAYOUT / GA DRAWING, PLC HEAT DISSIPATION DATA ALONG WITH PROCESS GRAPHIC MANUSCRIPTS, PANEL & ELECTRONIC EARTHING REQUIREMENT, PLC CATALOGUE, PLC OWS/PRINTER FURNITURE BOM
29. QAP AND FAT PROCEDURE FOR PLC
30. CABLE TRAY LAYOUT
31. DESIGN CALCULATION AND DATASHEET OF 7. ELECTRICAL LOAD LIST
8. PIPING LAYOUT
9. DATASHEET & SLD FOR UPS, UPS SIZING CALCULATIONS, BATTERY SIZING CALCULATIONS
10. TECHNICAL DATA SHEET OF HORIZONTAL PUMPS
11. TECHNICAL DATA SHEET OF COMPRESSORS
12. GA & DATA SHEET OF MOTORS
13. QAP FOR HORIZONTAL PUMPS WITH MOTOR
14. QAP FOR PUMP MOTOR
15. QAP FOR COMPRESSORS WITH MOTOR
21. GA OF PRESSURE VESSELS
22. MECHANICAL DATASHEET WITH THICKNESS CALCULATION FOR AIR DRIER, OXYGEN GENERATOR, AIR RECEIVER, OXYGEN RECEIVER, MOISTURE SEPERATOR AND VENTURI INJECTOR
23. MECHANICAL DATASHEET FOR CHILLER
24. MECHANICAL DATASHEET & GA FOR STRAINERS & VALVES
25. QAP FOR VALVES
26. INSTRUMENT SCHEDULE
27. VALVE SCHEDULE
28. PLC DOCUMENTS , GA & WIRING DETAILS OF PLC PANEL, I/O LIST, BOM, MIMIC
31. DESIGN CALCULATION AND DATASHEET OF VENTILATION FANS.
32. CABLE SCHEDULE, SUBMISSION OF CABLE INTERCONNECTION DIAGRAM ALONG WITH FIELD JUNCTION BOX TERMINATIONS
33. PAINTING SCHEDULE
34. ENGINEERING BOQ
35. PG TEST PROCEDURE
ORAIPL Group Of Companies
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“Don’t throw away the old bucket until you know whether the new one
holds water.”
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• ORAIPL has a considerable amount experience in executing large scale ozonation
projects in India. Some of these projects are first of their kind in India.
• Most Competitors in India generally import the whole system whereas ORAIPL imports
only the electrode and rest power supply unit and engineering is done in-house.
• Although, importing the whole system often looks like an alluring option, but the
maintenance required after the commissioning of the ozonation plant becomes
difficult.
• ORAIPL takes ozonation projects from start to end which involves in- house designing
,manufacturing, erection, commissioning , after sales service and annual maintenance ,manufacturing, erection, commissioning , after sales service and annual maintenance
via AMCs.
• Since the assembling, programming of PLC , electronic and wiring of the ozone
generators are done in-house; operational issues and breakdown of the machine can be
addressed within 24 hours of intimation by our experienced staff with ease.
• Govt Organizations like BARC, BHEL, MAHAGENCO etc have proposed ORAIPL make
ozonators in numerous projects.
ORAIPL Group Of Companies
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“We have the ability to provide clean water for every man, woman and child on the
Earth. What has been lacking is the collective will to accomplish this. What are we
waiting for? This is the commitment we need to make to the world, now.” » Jean-Michel
Cousteau
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COOLING TOWERS AND POWER SECTOR
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{Water is} the one substance from which the earth can conceal nothing; it
sucks out its innermost secrets and brings them to our very lips.
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In Thermal Power Plants (Coal or Nuclear Based) where water is used as a working fluid; the low
pressure and low temperature steam is converted into liquid state for further operation. The condenser
which is basically a heat exchanger requires cooling water to condense the incoming steam. Hence, a
cooling tower becomes an auxiliary which circulates cooling water in the condenser. Due to the
continuous recirculation of water in the condenser, the following problems are observed:
• Corrosion of Pipes and Heat Exchanger Units
• Scaling in Condenser Pipes
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• Due to scaling and biofilm formation, heat transfer rates are affected.
• Due to continuous deterioration of cooling water, more make up water is
required and blow downs are increased; subsequently reducing the Cycles
of Concentration (CoC).
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BENEFITS OF USING OZONE
Typical Problems
•Reduction in blow down rates due to improvement in the quality of the water under
recirculation.
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recirculation.
•Since ozone oxidizes the biofilm which serves as a binding agent adhering scale to heat
exchanger units; scale buildup is reduced and higher heat transfer rates are achieved.
•Due to lesser blow down rates, make up water requirement is reduced which leads to
financial savings.
•Requirement of chemicals for anti scaling and bio-fouling control are either reduced or
eliminated after a few months.
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OUR PROMINENT INSTALLATIONS:
• Khaparkheda Thermal Power Station : 6 kg/hr Ozonisation System (YOI: 2006)
• Paras Thermal Power Station: 8kg/hr Ozonisation System( YOI: 2008)
• Paras Thermal Power Station (Raw Water): 2 kg/hr Ozonisation System (YOI: 2008)
• Khaparkheda Thermal Power Station (Raw Water): 2 kg/hr Ozonisation System (YOI: 2008)
• Parli Thermal Power Station: 12 kg/hr Ozonisation System (YOI: 2009)
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• Parli Thermal Power Station: 12 kg/hr Ozonisation System (YOI: 2009)
• Parli Thermal Power Station (Raw Water): 1.1 kg/hr Ozonisation System (YOI: 2009)
• Parli Thermal Power Station Unit II: 12 kg/hr Ozonisation System (YOI: 2010)
• Paras Thermal Power Station Unit II: 8 kg/hr Ozonisation System (YOI: 2013)
• Khaparkheda Thermal Power Station Unit II: 13kg/hr Ozonisation System (YOI: 2015)
• AIIMS, Bhubhaneshwar: 800 g/hr Ozonisation System (YOI:2015)
• Karnataka Power Corporation Limited (in association with BHEL), Bellary: 18 kg/hr Ozonisation Plant (Under Execution)
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SCADA OPERATED INSTALLATIONS AT
KHAPARKHEDA & PARAS THERMAL POWER
PLANTS
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DRINKING WATER
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Between earth and earth's atmosphere, the amount of water remains
constant; there is never a drop more, never a drop less. This is a story of
circular infinity, of a planet birthing itself.
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WHO estimates that, in India, about 38 million people are affected by waterborne diseases each year, of which
over 75% are children; 780,000 deaths are attributable to contaminated water and more than 400,000 can be
attributed to diarrhea alone. India ranks a dismal low 120th out of 122 nations for its water quality and 133rd
out of 180 nations for its water availability. Keeping in mind the above points; following problems are commonly
faced by our current drinking water facilities:
• Traces of inorganic contaminants(As, Cr, Mn, Fe, etc)
• DBP formation due to Chlorine (THM, HAA, etc)
• Traces of organic contaminants
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• Traces of organic contaminants
• Endocrine disruptors ( DDT, Oxybenzone, Atrazine, etc)
• Tastes and odours
• Improper Disinfection( Presence of E. Coli, Cryptosporidium, Salmonella,
Streptococci etc)
• Color
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BENEFITS OF OZONE IN DRINKING WATER
• Pre-Treatment using Ozone does the following:-
• Remove pathogens thus reducing challenges at final
disinfection especially Cryptosporidium which is highly
resistant to chlorination
• Make the water more responsive to final disinfection by
reducing chlorine demand and removing constituents of TOC-
turbidity, color, DOC, endocrine disruptors.
• Reduce the probability of THM by-product formation by
removing precursors to its formation in the initial stage itself.
ORAIPL Group Of Companies
OUR PROMINENT INSTALLATIONS• Khaparkheda Thermal Power Staion: 150g/hr and 40 g/hr Ozonisation System (YOI: 1999)
• Manikgadh Cement: 120 g/hr Ozonisation System (YOI: 1999)
• Maharashtra Industrial Development Corporation, Jalgaon: 1600 g/hr Ozonisation System (YOI:
2002)
• MIDC, Kherdi Chiplun: 120 g/hr Ozonisation System (YOI: 2000)
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• MIDC, Kherdi Chiplun: 120 g/hr Ozonisation System (YOI: 2000)
• CPWD (Navegaon, Aurangabad, Amravati, Washim, Silchur): 10 g/hr Ozonsation Systems
• Chandrapur Thermal Power Station : 650 g/hr Ozonisation System (YOI: 2005)
• Ordnance Factory, Bhandara: 2 kg/hr Ozonisation System (YOI: 2015)
• Thavkar Aqua, Kingfisher, Bhartia Aqua (Packaged Drinking Water) e.t.c: Different Variants &
many more.
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OZONATION PLANT AT ORDNANCE
FACTORY, BHANDARA
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LAKE REMEDIATION AND RIVER
DISINFECTION
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Wetlands have a poor public image. . . Yet they are among the earth's
greatest natural assets. . . mankind's waterlogged wealth.
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Lakes are suffering from different stress factors and need to be restored using different approaches. The eutrophication
remains as the main water quality management problem for inland waters: both lakes and reservoirs. The way to curb
the degradation is to stop the nutrient sources and to accelerate the restoration with help of in-lake technologies.
Especially lakes with a long retention time need (eco-) technological help to decrease the nutrient content in the free
water. The microbial and other organic matter from sewage and other autochthonous biomasses causes oxygen
depletion, which has many adverse effects. In less developed countries big reservoirs function as sewage treatment
plants. Natural aeration solves problems only partly and many pollutants tend to accumulate in the sediments. Problems
that arise at urban lakes:
• Increased pH levels due to the photosynthesis carried out by algae.
• Greenish Appearance due to algal bloom
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• Greenish Appearance due to algal bloom
• Reduced Dissolved Oxygen Levels with subsequent increase in BOD
• High Values of COD due to inflows of untreated sewage
• High Nutrient loading leading to algal bloom
• Presence of Total Coliform
• Unaesthetic Appearance
• Odor Issues
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REVIVAL JOBS TAKEN BY US:
• Ozonisation of the Holy Sarovar at Golden Temple Amritsar: 1.6 kg/hr Ozonisation System
(YOI:2005)
• Ozonisation of Holy Shivganga Pond at Deoghar: 3 kg/hr Ozonisation System (Under
Execution)
• River Disinfection at Simhastha Ujjain2016 (Containerized Ozone System)
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MEDIA ATTENTION
ORAIPL Group Of Companies
ORAIPL Group Of Companies
FIRST OF ITS KIND
ORAIPL Group Of Companies
PRIME MINISTER TWEETS
ORAIPL Group Of Companies
WASTE WATER TREATMENT (ETPS & STPS)
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Water is the most critical resource issue of our lifetime and our children's
lifetime.
The health of our waters is the principal measure of how we live on the
land.
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Industrial wastewater from different processing industries contains toxic
chemicals which may lead to reduction in the number of aquatic species or
complete destruction of aquatic life in extreme cases. Some chemicals also lead
to bioaccumulation, i.e. they become more concentrated as they move up the
food chain, posing toxicity problems even at very low concentrations. The effects
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food chain, posing toxicity problems even at very low concentrations. The effects
of some of the chemicals on human health include increased risk of cancer,
neurological or reproductive effects and even mortality. Same is the case with
sewage discharge which contain many toxic chemicals and medicinal waste today;
and are contaminating our water bodies.
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Key Industries addressed via ozone are Textile, Pulp and Paper, Pharmaceutical, Dye, Cosmetics, Sugar, Tannery, Chemical, Oil,
Polymer, CETPs and many more. Ozone can help in addressing the following issues at all ETPs and STPs:
• Color Removal
• Recalcitrant COD removal
• Improvement of Biological Index (BOD/COD ratio) prior to biological treatment
• Cyanide and Phenol Oxidation/Destruction
• Ammonia and Nitrite Oxidation
• Sludge Reduction
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• Sludge Reduction
• Heavy Metal Removal
• Disinfection
• Odor Removal
• Sewage Reuse
• Hydrogen Sulphide Removal
• STP Exhaust
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OUR LATEST INSTALLATION AT FOREST
COUNTY, PUNE
• 400 KLD STP Reuse Plant At
Kharadi, Pune
ORAIPL Group Of Companies
Kharadi, Pune
• 160 g/hr * 2 Ozone
Generator System for
disinfection and odor
removal.
ORAIPL’S RESEARCH ON VARIOUS
EFFLUENTS
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The R & D Department headed by Mr. Vishal Waindeskar is on a constant
pursuit to give efficient and economical solutions to our clients.
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SWIMMING POOLS
The water in public swimming pools
contains microorganisms and unwanted substances,
which come from the skin and excretion products of
swimmers. Swimmers cause many pollutants to enter
the pool water, such as bacteria from saliva, excretion
products, pollution from swimwear, skin tissue, sebum,
sweat, nose and throat saliva, hairs, cosmetics
and ammonia (NH ). Aiming for clean swimming pool
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and ammonia (NH3). Aiming for clean swimming pool
water through constant refreshment is often too
expensive. Also, this does not solve the problem of
pollutants that remain on swimming pool walls. The
water is recycled, causing pollutant and pathogen
concentrations to increase. Microorganisms will
multiply and this increases the risks of contagious
diseases.
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Disadvantages of using Chlorine:
Swimming pool water contains dissolved pollutants, such as urine and sweat and other
excretion products of swimmers. Sweat and urine largely consist of water, ammonia and
urea. The components of sweat and urine are not harmful for human health. However,
when these products react with disinfectants in the water, such as chlorine, unwanted
reaction products can be formed which consist mainly of chloramines. Also chlorine is
ineffective against many bacteria, viruses and parasitic protozoa.
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Benefits of Using Ozone:
• Purification
• No Chemical Buildup
• Clean and Appealing Water
• Constant Shocking Of Pool
• Increased Filter Efficiencies
Ozone Research and Applications (India) Pvt.
Ltd. has had numerous installations in this
sector. ORAIPL was selected in ‘Global Tender’
for swimming pool disinfection at 2012
Commonwealth Games, New Delhi. Our other
esteemed clients include IIT Powai, Mumbai
Cricket Association, Sports Complex Balewadi,
Hotel Radisson Blu and many more.
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OTHER FIELDS OF WORK
• Ozonolysis
• Advanced Oxidation Processes
• Aquaculture and Aquariums
• Fruits and Vegetables Washing (Onion Disinfection at Jain Irrigation Systems, Vegetable Washing at
Dinshaw’s etc )
• Air Treatment (Packaging, Indoor Air Treatment, Exhaust Treatment, Process Air Disinfection etc)
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• Air Treatment (Packaging, Indoor Air Treatment, Exhaust Treatment, Process Air Disinfection etc)
• Process Water (Installations for Mylan, BHEL, NALCO, Western Hill Foods, Godrej etc.)
• Grain Storage
• Clean In Place Systems
• Bleaching Operations
• Desilting of Lakes
• Boom Barriers for Floating Litter
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ORAIPL MAKING STRIDES IN ADVANCED
OXIDATION PROCESSES
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ORAIPL has recently bagged projects of Advanced
Oxidation Processes for CETP, Ankleshwar and Coca-
Cola India Pvt. Ltd.
• In 2006, Omniscient Treatment Technologies Pvt. Ltd. (OTTPL) was born with the
basic objective of developing and providing practical applications of Ozone gas inbasic objective of developing and providing practical applications of Ozone gas in
air purification process.
• OTTPL-VRS Series for IAQ Improvement
• The Entire Ozone system is engineered and manufactured by our company, all
components are produced in a quality-control environment.
ORAIPL Group Of Companies
ROLE OF OZONE IN IAQ IMPROVEMENT
• Being a very strong oxidant, ozone oxidizes almost all the VOCs and Odor causing
compounds.
• Due to its excellent disinfection property, ozone interferes with the process of cell
metabolism of the fungi, disrupts the process of their multiplication and over time
achieves total fungi elimination.
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achieves total fungi elimination.
• Due to fungi elimination, the requirement for duct cleaning becomes rare.
• Since ozone takes care of the above concerns, the demand for fresh air reduces
dramatically.
• Since fresh air demand has reduced, huge savings in energy consumption and capital
are observed.
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THE DUCT MOUNTED OZONE GENERATOR• Compact Plate Type Ozone Generators which
can be easily mounted in the ducts.
• The generator plates are fabricated out of
material which repel accumulation and
formation of sediments by tar, nicotine and
grease.
• The generator operates effectively with air
flow in any direction.
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flow in any direction.
• Can be electrically interlocked with motor of
the handling unit fan which will prevent start
of the motor unless the fan is energized.
• Variation of production of ozone will be in
accordance with the amount of VOCs
generated inside.
• Interlock with O3 sensor is provided in case
the residual concentration of ozone exceeds
the threshold value.
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