8/14/2019 QAP-for-ACSR-Conductor.pdf
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Vendor's Code
1 2 3 4 5 6
A.1.0 E
A J S W/Y - N
D L V W/Y - N
2.0 E
A J S W/Y - N
D L V W/Y - N
2.2 Dimensional 1 sample from each coil IS 5484 Format No
QCI/F/02/01
A J S W/Y - N
2.3 Mechanical 1 sample from each coil IS 5484 Format No
QCI/F/02/01
A J S W/Y - N
2.4 Mechanical 1 sample from each coil IS 5484 Format No
QCI/F/02/01
A J S W/Y - N
2.5 Electrical 1 sample from each coil IS 5484 Format No
QCI/F/02/01
A J S W/Y - N
2.6 Visual 100% on each coil IS 5484 Format No
QCI/F/02/01
A J S W/Y - N
Applicable Codes Remarks
Spectro Test
Report
DIAMOND POWER INFRASTRUCTURE
LIMITED. PH-II, VILL-
VADADALA,TALUKA-SAVLI,DIST-
VADODARA.
Rev. No. Valid upto : 3 YEARS.
Date : Page
No
Type of Check Quantum of Check/ Sampling
with basis
Reference document for
Testing
Acceptance Norms
MANUFACTURING QUALITY PLAN
Manufacturers Details
(Name, Works, Address etc.)
Customer Item : Aluminium Conductors Steel
Reinforced(Multistrand ACSR)
Q.P.No. Valid From :
Format of Record
Section: RAW MATERIAL INSPECTIONAluminium Ingot
1.1 Chemical Composition Spectro
Analysis
1 sample per heat of 8 MT or
part thereof
IS : 5484/1997 & IS 4026
- 1987 (GR-II)
Sr. No. Components/ Operations
& Description of Test
Si 0.13 % (max)
In absence of Manufacturers
T.C's and/or proper
co-relation, one sample per lot
of 100 MT or part thereof shall
be tested at third party
recognized laboratory.
Fe 0.30 % (Max)
Cu 0.04 % (max)
Ti+Va 0.02 % (max)
Mn 0.01 % (Max)
Zr 0.01 % (Max)
Cr 0.01 % (Max)
AL 99.5 % (min)
Spectro Test
ReportSi 0.13 % (max)
In absence of Manufacturers
T.C's and/or proper
co-relation, one sample per lot
of 100 MT or part thereof shall
be tested at third party
recognized laboratory.
Fe 0.30 % (Max)
Cu 0.04 % (max)
Ti+Va 0.02 % (max)
Mn 0.01 % (Max)
Zr 0.01 % (Max)
IS 4026 - 1987 (GR-II)
Min. 8 % at 250 mm gauge length
Aluminium Wire Rod
(Continuously Castled)
2.1 Chemical Composition Spectro
Analysis
1 sample per heat of 8 MT or
part thereof
AL 99.5 % (min)
Resistivity and
ConductivityMaximum resistivity 0.028264 ohm mm
2/ metre at
200 C. Min. Coductivity 61.0 % of IACS.
Cleanliness and surface
smoothness
The wire rod shall be free from
pipes,laps,cracks,twists,seams & other injurious
defects within the limits of good comercial practices.
Cr 0.01 % (Max)Diameter Min. 9.00 mm, Nom. 9.50mm
Max. 10.00 mm
Tensile Strength Min. 103 to 138 N/mm2
Elongation at break
51FO40
51FO40
71FO40
FO
FO
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Vendor's Code
1 2 3 4 5 6
3.0 E
3 sample per heat. Suppliers TC B K P W/Y - N
In absence of Manufacturers
T.C's and/or proper
co-relation . One sample per
lot of 50 MT or part thereof
shall be tested at TPL.
Third party Lab
report
D L V W/Y - N
3.2 Physical Each Drumh IEC 888 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
3.2 Dimensional 20 % Coils per lot IEC 888 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
3.3 Mechanical 20 % Coils per lot IEC 888/1987 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
3.4 Mechanical 20 % Coils per lot IS 398 (Part V): 1992 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
3.5 Mechanical 20 % Coils per lot IEC 888/1987 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
3.6 Mechanical 20 % Coils per lot IEC 888/1987 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
3.7 Mechanical 20 % Coils per lot IEC 888/1987 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
3.8 Chemical 20 % Coils per lot As per Tender Specs Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
3.9 Chemical 20 % Coils per lot IEC 888/1987 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
3.10 Visual 100 % Coils per lot IEC 888/1987 Suppliers TC A/B J/K S/P W/Y - N
3.11 Visual 100 % Coils per lot IEC 888/1987 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
3.12 Chemical 1 sample for every lot of 50 MT
or part thereof
IEC 888/1987 Suppliers TC D K V W/Y - N Record of
supplier Tc
also to be
maintained
Check for Purity of Zinc As per approved GTP
Adhesion Test The Zinc coating shall remain adherent to the steel
wire when wound 8 turns on a mandrel having
diameter equal to 4 x The diameter of wire
Preece Test (Dip Test) Shall pass 1 Mtx3 dips and 1/2 Mt x 1 dip without
any red deposit of copper upon base metal
Mass of Zinc coating As per approved GTP
Elongation at break Min. 4.0 % at 250 mm gauge length, Note: The
sample has to pass either the torsion test or
elongation test, that is, if the conductor is passing
any of the two tests, the sample should be
considered as passing.
Surface finish of GS Wire
coils
The Wires shall be smooth, uniform and free from
imperfections such as spills, splits, scale inclusion,
die marks, scratches, abrasion, blow holes etc.
Check for Joints There shall be NO JOINT
Torsion Test Min. 18 Twist on a gauge length of 100 x diameter of
wire
Wrapping Test Wrap-8,Unwrap-6,Wrap-6 On a mendrel having
diameter equal to 4 x diameter of wire.
The wire shall not break.
Lay Ratio As per approved GTP
Diameter As per approved GTP
Tensile Strength/
Breaking Load
As per approved GTP
Format of Record Applicable Codes Remarks
High Tensile
Galvanized Steel Core
Sr. No. Components/ Operations
& Description of Test
Type of Check Quantum of Check/ Sampling
with basis
Reference document for
Testing
3.1 Chemical Analysis Chemical
IEC 888
As per approved GTP
Acceptance Norms
DIAMOND POWER INFRASTRUCTURE
LIMITED. PH-II, VILL-
VADADALA,TALUKA-SAVLI,DIST-
VADODARA.
Rev. No. Valid upto : 3 YEARS.
Date : Page
No
MANUFACTURING QUALITY PLAN
Manufacturers Details
(Name, Works, Address etc.)
Customer Item : Aluminium Conductors Steel
Reinforced(Multistrand ACSR)
Q.P.No. Valid From :
51FO50
51FO50
71FO50
FO
FO
51FO40
51FO40
71FO40
FO
FO
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Vendor's Code
1 2 3 4 5 6
4.0 E
3 sample per heat. Suppliers TC B K P W/Y - NIn absence of Manufacturers
T.C's and/or proper
co-relation . One sample per
lot of 50 MT or part thereof
shall be tested at TPL.
Third party Lab
report
D L V W/Y - N
4.2 Dimensional 20 % Coils per lot IEC 888 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
4.3 Mechanical 20 % Coils per lot IEC 888/1987 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
4.4 Mechanical 20 % Coils per lot IS 398 (Part V): 1992 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
4.5 Mechanical 20 % Coils per lot IEC 888/1987
Clause 10.3.b
Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
4.6 Mechanical 20 % Coils per lot IEC 888/1987 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
4.7 Mechanical 20 % Coils per lot IEC 888/1987 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
4.8 Chemical 20 % Coils per lot As per Spec. Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
4.9 Chemical 20 % Coils per lot IEC 888/1987 Suppliers TC and
QCI/F/02/02
A/B J/K S/P W/Y - N
4.10 Visual 100 % Coils per lot IEC 888/1987 Suppliers TC A/B J/K S/P W/Y - N
Preece Test (Dip Test) Shall pass 1 Mtx3 dips and 1/2 Mt x 1 dip without
any red deposit of copper upon base metal
Mass of Zinc coating As per approved GTP
Surface finish of GS Wire
coils
The Wires shall be smooth, uniform and free from
imperfections such as spills, splits, scale inclusion,
die marks, scratches, abrasion, blow holes etc.
Adhesion Test The Zinc coating shall remain adherent to the steel
wire when wound 8 turns on a mandrel having
diameter equal to 4 x The diameter of wire
Diameter As per approved GTP
Tensile Strength/
Breaking Load
As per approved GTP
Elongation at break Min. 4.0 % at 250 mm gauge length, Note: The
sample has to pass either the torsion test or
elongation test, that is, if the conductor is passing
any of the two tests, the sample should be
considered as passing.
Torsion Test Min. 18 Twist on a gauge length of 100 x diameter of
wire
Wrapping Test Wrap-8,Unwrap-6,Wrap-6 On a mendrel having
diameter equal to 4 x diameter of wire.
The wire shall not break.
Format of Record Applicable Codes Remarks
High Tensile
Galvanized Steel Wire
Sr. No. Components/ Operations
& Description of Test
Type of Check Quantum of Check/ Sampling
with basis
Reference document for
Testing
Rev. No. Valid upto : 3 YEARS.
Date : Page
No
4.1 Chemical Analysis ChemicalIEC 888
As per approved GTP
Acceptance Norms
MANUFACTURING QUALITY PLAN
Manufacturers Details
(Name, Works, Address etc.)
Customer Item : Aluminium Conductors Steel
Reinforced(Multistrand ACSR)
Q.P.No. Valid From :
DIAMOND POWER INFRASTRUCTURE
LIMITED. PH-II, VILL-
VADADALA,TALUKA-SAVLI,DIST-
VADODARA.
51FO50
51FO50
71FO50
FO
FO
51FO40
51FO40
71FO40
FO
FO
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Vendor's Code
1 2 3 4 5 6
3.0
3.1 Measurement
and Visual
At lthe beginning of each set-
up
IEC 1089/1991 QCI/F/03/04 A J S W/Y - N
3.2 Visual 100 % on each drum IEC 1089/1991 QCI/F/03/04 A J S W/Y - N
3.3 Visual 100 % on each drum IEC 1089/1991 Production log
book
A J S W/Y - N
3.4 Visual 100 % on each drum IEC 1089/1991 QCI/F/03/04 A J S W/Y - N
4.0
4.1 Physical At lthe beginning of each set-
up
IEC 1089/1991 QCI/F/03/04 A J S W/Y - N
4.2 Visual 100 % on each drum IEC 1089/1991 QCI/F/03/04 &
PRODUCTION LOG
SHEET
A J S W/Y - N
4.3 Visual 100% IEC 1089/1991 QCI/F/03/04 A J S W/Y - N
4.4 Visual 100% As per Spec. QCI/F/03/04 A J S W/Y - N
Lay Ratio/ Direction &
Compactness
A s per approved GTP
Check for Joints There shall be NO JOINT in on the outermost layer.
Joints are allowed in inner layers but no two such
joints shall be less than 15 meters apart in
completed conductor.
Surface smoothness of
Strands and stranded
conductor
The finished conductor shall be smooth, compact,
uniform and free from all imperfections including
kinks (protrusion of wires), wires cross over, over
riding, looseness (wire being dislocated by
finger/hand pressure and or unusual bangle noise on
tapping), Material inclusion such as
spills,splits,scale,inclusion,die
marks,scratches,abrasion,blow holes etc.The
finished conductor shall be smooth and good
workmanship.
Surface cleanliness Medium grade Kraft/crepe paper/ polythene sheet
shall be used in between the layers of conductor.
After reeling the conductor, the exposed surface of
the outermost layer of conductor shall be wrapped
with water proof thick bituminized paper or
polythene sheet to preserve the conductor from
dirt,girt and damage during handling and
transportation.
Pre-forming and post
forming of Steel core
Shall pass all the requirements.
Check for Joints There shall be NO JOINT
Surface smoothness The wire shall be free from defects
Final Conductor Stranding
Acceptance Norms Format of Record
Rev. No. Valid upto : 3 YEARS.
Date : Page
No
Lay Ratio/ Direction &
Compactness
Min 16, Max 18, LH
Applicable Codes
MANUFACTURING QUALITY PLAN
Manufacturers Details
(Name, Works, Address etc.)
Customer Item : Aluminium Conductors Steel
Reinforced(Multistrand ACSR)
Q.P.No. Valid From :
DIAMOND POWER INFRASTRUCTURE
LIMITED. PH-II, VILL-
VADADALA,TALUKA-SAVLI,DIST-
VADODARA.
Remarks
Steel Stranding
Sr. No. Components/ Operations
& Description of Test
Type of Check Quantum of Check/ Sampling
with basis
Reference document for
Testing
51FO80 71FO80 FO FO 51FO50 51FO50 71FO50 FO FO 51FO40 51FO40 71FO40 FO FO
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Vendor's Code
1 2 3 4 5 6
C.
2.0
2.1 - 20 % of the drums IEC 1089/1991 QCI/F/04/03/C A J S W/Z - N
2.2 - 100 % of the drums IEC 1089/1991 QCI/F/04/03/C A J S W/Z - N
3.0
3.1 Physical One sample from every 10
Drums or part thereof
IEC 1089/1991 QCI/F/04/03/C A J U W/Z - Y CIP
4.0
4.1 Dimensional One sample from every 10
Drums or part thereof
IEC 889/1987 QCI/F/04/03/C A J U W/Z - Y
4.2 Mechanical One sample from every 10
Drums or part thereof
IEC 889/1987 QCI/F/04/03/C A J U W/Z - Y
4.3 Electrical One sample from every 10Drums or part thereof
IEC 889/1987 QCI/F/04/03/C A J U W/Z - Y
4.4 Mechanical One sample from every 10
Drums or part thereof
IEC 889/1987 QCI/F/04/03/C A J U W/Z - Y
Acceptance Tests on Aluminium strands of Finished Conductor.
As per approved GTP QCI/F/04/03/C A J U
CIP
Wrapping Test Wrap-8, Unwrap-6 and wrap 6 turns on the wire
itself. The wire shall not crack or break.
W/Z - Y CIP4.5 UTS test on welded
joints of Aluminium
strands by cold pressure
butt welding machine
Me ch an ica l 5 sp ec im en ag ain st ea ch lot As pe r S pe cs
CIP
Breaking Load/ Tensile
strength
As per approved GTP
Resistance As per approved GTP
Lay Ratio/ Direction &
Compactness
As per approved GTP
Diameter of Aluminium
strands
As per approved GTP
Acceptance Tests of Finished Conductor.
Routine Test on
Finished Conductor
All acceptance tests as
per clause no. 3.0, 4.1 TO
4.4 and 5.0 ,
Shall pass all the requirements.
Check for Joints,Surface Shall pass all the requirements.
Section: FINAL TESTING
Sr. No. Components/ Operations
& Description of Test
Type of Check Quantum of Check/ Sampling
with basis
Reference document for
Testing
Date : Page
No
Acceptance Norms Format of Record Applicable Codes Remarks
Manufacturers Details
(Name, Works, Address etc.)
Customer Item : Aluminium Conductors Steel
Reinforced(Multistrand ACSR)
Q.P.No. Valid From :
DIAMOND POWER INFRASTRUCTURE
LIMITED. PH-II, VILL-
VADADALA,TALUKA-SAVLI,DIST-
VADODARA.
POWERGRID Rev. No. Valid upto : 3 YEARS.
MANUFACTURING QUALITY PLAN
51FO01 51FO01 71FO01 FO FO 51FO50 51FO50 71FO50 FO FO 51FO40 51FO40 71FO40 FO FO
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Vendor's Code
1 2 3 4 5 6
5.0
5.1 Dimensional One sample from every 10
Drums or part thereof
IEC 888 QCI/F/04/03/C A J U W/Z - Y
5.2 Mechanical One sample from every 10
Drums or part thereof
IEC 888/1987 QCI/F/04/03/C A J U W/Z - Y
5.3 Mechanical One sample from every 10
Drums or part thereof
IS 398 (Part 2): 1996 QCI/F/04/03/C A J U W/Z - Y
5.4 Mechanical One sample from every 10
Drums or part thereof
IEC 888/1987 QCI/F/04/03/C A J U W/Z - Y
5.5 Mechanical One sample from every 10
Drums or part thereof
IEC 888/1987 QCI/F/04/03/C A J U W/Z - Y
5.6 Mechanical One sample from every 10
Drums or part thereof
IEC 888/1987 QCI/F/04/03/C A J U W/Z -
5.7 Chemical One sample from every 10
Drums or part thereof
As per Tender Spec. QCI/F/04/03/C A J U W/Z -
5.8 Chemical One sample from every 10
Drums
IEC 888/1987 QCI/F/04/03/C A J U W/Z - Y
6.0
6.1 Visual &
Measurement
One sample from every 10
Drums or part thereof
QCI/F/04/03/C A J U W/Z - Y CIP
CIP
Length measurement
Check for joints, surface
finish and length
measurement by
rewinding
No scale on the surface and the surface shall be free
from any imperfections. No joint on the outermost
layer. The Conductor length should be as per the
approved drum drawing /Technical specification and
Offered packing list.
Mass of Zinc coating As per approved GTP
The Zinc coating shall remain adherent to the steel
wire when wound 8 turns on a mandrel having
diameter equal to 4 x The diameter of wire
Diameter(HTGS WIRES) As per approved GTP
Y
Preece Test (Dip Test) As per approved GTP
Torsion Test As per approved GTP
Wrapping Test Wrap-8,Unwrap-6,Wrap-6 On a mendrel having
diameter equal to 4 x diameter of wire.Adhesion Test
CIP
Tensile Strength/
Breaking Load
As per approved GTP
Elongation at break Min. 4.0 % at 250 mm gauge length, Note: The
sample has to pass either the torsion test or
elongation test, that is, if the conductor is passing
any of the two tests, the sample should be
considered as passing.
Acceptance Norms Format of Record Applicable Codes Remarks
Acceptance Tests on Galvanised Steel strands of Finished Conductor.
Q.P.No. Valid From :
DIAMOND POWER INFRASTRUCTURE
LIMITED. PH-II, VILL-
VADADALA,TALUKA-SAVLI,DIST-
VADODARA.
Rev. No. Valid upto : 3 YEARS.
Date : Page
No
Sr. No. Components/ Operations
& Description of Test
Type of Check Quantum of Check/ Sampling
with basis
Reference document for
Testing
MANUFACTURING QUALITY PLAN
Manufacturers Details
(Name, Works, Address etc.)
Customer Item : Aluminium Conductors Steel
Reinforced(Multistrand ACSR)
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Vendor's Code
1 2 3 4 5 6
7.0
7.1 Dimensional One sample from every 10
Drums or part thereof
IS : 1778 QCI/F/02/04 A J U Y - Y CIP
7.2 Mechanical One sample from every 10
Drums or part thereof
IS 1778 Inspn. Report A J U Y - Y CIP
7.3 Chemical One sample per batch of paper - Independent Lab.
Report
D L V Z - N
7.4 Visual 100 % Drums IS : 1778 Inspn. Report A J U Y - Y CIP
Chemical Test on Packing
paper
Chloride - 0.05 % max., Sulphate-
0.25 % max., Copper - 0.01 %
Max., pH- 5.5 to 7.5
Acceptance Norms Format of Record Applicable Codes
Visual check of wooden
drums
The inner cheek of the flanges & drum barrels
surface shall be painted with Bitumen based paint.
Before reeling, card board or double corrugated or
Thick bituminized water proof bamboo paper shall
be secured to the drum barrel and inside of the
flanges of the drum by means of suitable adhesive
material.After reeling the conductor the exposed
surface of the outer layer of conductor shall be
wrapped with waterproof thick bituminized bamboo
paper or polyethylene sheet to preserve the
conductor from dirt, grit and damage during
transport and handling
Date : Page
No
Dimensional check of
wooden drums
As per Tender Specification .
Barrel Batten Test Barrel Baten strength Min. 300 Kgf.
Manufacturers Details
(Name, Works, Address etc.)
Customer Item : Aluminium Conductors Steel
Reinforced(Multistrand ACSR)
Q.P.No. Valid From :
DIAMOND POWER INFRASTRUCTURE
LIMITED. PH-II, VILL-
VADADALA,TALUKA-SAVLI,DIST-
VADODARA.
Rev. No. Valid upto : 3 YEARS.
Remarks
Wooden Drums and
Sr. No. Components/ Operations
& Description of Test
Type of Check Quantum of Check/ Sampling
with basis
Reference document for
Testing
MANUFACTURING QUALITY PLAN
51FO31 51FO31 71FO31 FO FO4 51FO41 51FO41 71FO41 FO FO 51FO40 51FO40 71FO40 FO FO
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Vendor's Code
1 2 3 4 5 6
8.0
8.1 Visual 100% As per Tender Specs Inspn. Report A J U Y - Y CIP
8.2 Visual 100% As per Tender Specs Joint inspection
report
A J U Y - Y CIP
8.3 Visual 100% As per Tender Specs Joint inspection
report
A J U Y - Y CIP
8.4 Visual 100% As per Tender Specs Joint inspection
report
A J U Y - Y CIP
8.5 Visual 100% As per Tender Specs Joint inspection
report
A J U Y - Y CIP
8.6 Visual 100% As per Tender Specs Joint inspection
report
A J U Y - Y CIP
8.7 Visual 100% As per Tender Specs Joint inspection
report
A J U Y - Y CIP
8.8 Visual 100% As per Tender Specs Joint inspection
report
A J U Y - Y CIP
8.9 Visual 100% As per Tender Specs Joint inspection
report
A J U Y - Y CIP
8.10 Visual 100% As per Tender Specs Joint inspectionreport
A J U Y - Y CIP
8.11 Visual 100% As per Tender Specs Joint inspection
report
A J U Y - Y CIP
8.12 Visual 100% As per Tender Specs Joint inspection
report
A J U Y - Y CIP
Size and Code Name of
Conductor
Net weight of conductor
in the Drum
As per Tender Specs
Length of Conductor As per Tender Specs
Gross weight of drum
after Lagging
As per Tender Specs
Tare weight withoutlagging
As per Tender Specs
As per Tender Specs
Arrow Marking for rolling
the conductor drum
As per Tender Specs
Application of water
proof paper
As per Tender Specs
Distance between
outermost layer and
inner surface of
protective laggings
( Min - 75mm )
As per Tender Specs
No. of turns in outer
most layer
As per Tender Specs
Contract/ Award Letter
no.
As per Tender Specs
Manufacturer's Name
and Address
As per Tender Specs
Drum No. As per Tender Specs
Packing, Marking and
Dispatch
Sr. No. Components/ Operations
& Description of Test
Type of Check Quantum of Check/ Sampling
with basis
Reference document for
Testing
Rev. No. Valid upto : 3 YEARS.
Date : Page
No
Acceptance Norms Format of Record Applicable Codes Remarks
MANUFACTURING QUALITY PLAN
Manufacturers Details
(Name, Works, Address etc.)
Customer Item : Aluminium Conductors Steel
Reinforced(Multistrand ACSR)
Q.P.No. Valid From :
DIAMOND POWER INFRASTRUCTURE
LIMITED. PH-II, VILL-
VADADALA,TALUKA-SAVLI,DIST-
VADODARA.
4 51FO41 51FO41 71FO41 FO FO 51FO40 51FO40 71FO40 FO FO
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Vendor's Code
1 2 3 4 5 6
8.13 Visual 100% As per Tender Specs Joint inspection
report
A J U Y - Y CIP
8.14 Visual 100% As per Tender Specs Joint inspection
report
A J U Y - Y CIP
8.15 Visual 100% As per Tender Specs Joint inspection
report
A J U Y - Y CIP
8.16 Visual 100% As per Tender Specs Joint inspection
report
A J U Y - Y CIP
8.17 Visual 100% As per Tender Specs Joint inspectionreport
A J U Y - Y CIP
9.0
9.1 Physical 20% Drums received As per Tender Specs - - - U Z N N
9.2 Physical 100% As per Packing List - - - U Z N N
10.0
Visual 100% As per Tender Specs - - - U Z N N
Verification of No.of
Turns at outer layer and
its depth and lead
sealing by Powergrid.
As per Tender Specs
Inspection at Site
during stringing
Visual Examination for
surface
No surface defect/ damage
Name and address ofconsignee
As per Tender Specs
Inspection at Site on
Receipt
Length measurement by
Weighment of Drums
received.
As per Tender Specs
Tack welding on Nuts on
the barrel and Hub
Plates.
As per Tender Specs
Marking of CIP/MICC No. As per Tender Specs
Acceptance Norms Format of Record
Page
No
Position of conductor
ends
As per Tender Specs
Applicable Codes Remarks
A) Sealing of conductor
ends with heat
shrinkable sleeves and
signature of Inspecting
official at outer end.
B) Lead sealing with plierand identification no. at
both ends.
C) The ends shall be
secured with the drum
with the help of 'U'
clamps after covering the
conductor below clamps
with PVC adhesive tape
to avoid loosening of
conductor layers during
transit and handling.
As per Tender Specs
Customer Item : Aluminium Conductors Steel
Reinforced(Multistrand ACSR)
Q.P.No. Valid From :
DIAMOND POWER INFRASTRUCTURE
LIMITED. PH-II, VILL-
VADADALA,TALUKA-SAVLI,DIST-
VADODARA.
Rev. No. Valid upto : 3 YEARS.
Date :
Sr. No. Components/ Operations
& Description of Test
Type of Check Quantum of Check/ Sampling
with basis
Reference document for
Testing
MANUFACTURING QUALITY PLAN
Manufacturers Details
(Name, Works, Address etc.)
51FO51 51FO51 71FO51 FO FO4 51FO41 51FO41 71FO41 FO FO 51FO40 51FO40 71FO40 FO FO
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