PROFINET
in
Automotive
Industry
2
Introduction ….
What is the difference between Ethernet , TCP/IP & Modbus TCP /Other Ethernet based protocols
Migration
PN in Automotive
Benefits
PROFINET
4
“PROFINET – This is my way”
User requirements
Innovative machines
and plants concepts
Low costs and optimal
use of resources
Higher productivity
with excellent
manufacturing qualityPROFINET
Network-Standard Ethernet
High Transmission rate
Wireless
Flexible topologies
Fieldbus standard PROFIBUS
High-speed IO communication
Safety
Diagnostics
5
PROFINET is the open Industrial Ethernet
Standard for Automation of PI
PROFINET covers all requirements of
Automation Technology
PROFINET – the key functions
Performance: Automation in Real-Time
Safety: safety-oriented communication with PROFIsafe
Diagnostics: high plant availability through fast commissioning and efficient error search
Investment protection: seamless integration of fieldbus systems
What is PROFINET ?
6
PROFINET benefits:more Flexibility, Efficiency, Performance
More efficiency
High performance
Maximum flexibility
ensures optimaluse of your resources.
boosts your productivity.
enables tailor-made plant concepts.
“PR
OF
INE
T
Thi
s is
my
way
”
7
Presentation of benefits More flexibility with PROFINET
Industrial Wireless LAN
Flexible topologies
Safety
Open standard
Web tools
Expandability
Maximum flexibility enables tailor-made plant concepts.
8
Internet
Example: Network topology as combination of line, star, tree, ring
Line, star, tree and ring topology possiblePROFINET
9
S7 317F-PNS7 319F-PN + I/O
Scalance
X208
PC 677
15“ Touch
PROFINET
PROFIsafe
Salance W
IWLAN RCoax
Cable Segment
SINAMICS G120D
ET 200SPLC
Geared Motors
PROFINET
PROFIsafe
BarcodeReader
BCR
Control and Feeder Cabinet
WLAN
Antenna
Monorail-Overhead Conveyor in Final Assemblywith vertical adjustment
10
I-WLAN technology with leaky-coax cables Example : Volkswagen commercial vehicles
Cut costs Increases plant availability due to wear-free data
transmission
PROFINET I-WLAN
11
Presentation of benefits More efficiency with PROFINET
One cable for all purposes
Device/network diagnostics
Energy efficiency
Easy cabling
Fast device replacement
Ruggedness/stability
More efficiency ensures optimal use of your resources.
12
RFID
PLC
I/Os
Scada
HMI
Cell 1 Cell 2 Cell 3
Robots
Drives
Switch
Plant Extension
IP20
HMI
Typical layout of an Industrial Network
Clustering of independent cells / functional groups Interconnectivity between different machines/lines Consideration of migration and plant extensions
PROFINET enables
13
Web/TCP/IP
Diagnostics
IWLAN
HMIPG/PC PLC
Field device
Drive
MotionControl
Access-Point
PG/PC
PG/PC
PG/PC
Field device
Plant-wide Engineering and DiagnosticsEthernet & PROFINET : one network for all your tasks
PROFINET
14
I/O
Wireless
Real-time IOController Controller
Machine-to-Machine
IntegrationMotion
Control
Drives
Office NetworkController
Vertical
Integration
Firewall
Security
Integrates
Other Busses
Allen-Bradley
XX55
CE
DeviceNetProxy
Safety
OPC
Switch
Controller
I/O
Proxy
PROFIBUS PA
PROFIBUS DP
Wireless
Discrete
Sensors
WSAN Gateway
AS-interface
HMIOPC
PROFINET in Greenfield project
15
I/O
Wireless
Real-time IOController Controller
Machine-to-Machine
IntegrationMotion
Control
Drives
Office NetworkController
Vertical
Integration
Firewall
Security
Integrates
Other Busses
Allen-Bradley
XX55
CE
DeviceNetProxy
Safety
OPC
Switch
Controller
I/O
Proxy
PROFIBUS PA
PROFIBUS DP
Wireless
Discrete
Sensors
WSAN Gateway
AS-interface
HMIOPC
PROFINET is…
The all-encompassing network for Industrial AutomationReal-time IOMachine-to-Machine IntegrationMotion ControlVertical IntegrationSafetySecurityIntegrates existing busesEnergy Savings
www.AllThingsPROFINET.com16
Interbus Integration
PROFIBUS IntegrationFieldbus
Integration I
•PROFIBUS
•Interbus
FieldbusIntegration II
AS-i
DeviceNet
MES
WLAN
Process Automation
Distributed Automation
Network Installation
&
Network
Management
Test +Certification
Remote IO Real-time
Communi-cation
Data
Security
Train Application
Safety
Motion Control
WEB Integration
Data
Security
Application profiles
Encoder
Ident system
LVSG
PROFINET
PROFINET is a fieldbus (and much more)Open, international standard (IEC 61158)Physical layer: Industrial Ethernet1440 bytes at 100Mbit/s, full-duplex
www.AllThingsPROFINET.com17
1 Physical layer
7 Application layer
6 Presentation layer
5 Session layer
4 Transport layer
3 Network layer
2 Data link layer
ISO/OSI Model
HTTP PROFINETPOP3 SMTP
IP
Ethernet
Ethernet Model
TCP / UDP
HTTP = HyperText Transfer Protocol
SNMP = Simple Network Management Protocol
TCP = Transmission Control Protocol
UDP = User Datagram Protocol
IP= Internet Protocol
RT
Industrial Ethernet Coexistence
One infrastructure, multiple protocolsPROFINETModbus/TCPEtherNet/IP*Web servers/browsersEmailVOIPVision
www.AllThingsPROFINET.com18
VOIP = Voice Over IP
HTTP PROFINETPOP3 SMTP
IP
Ethernet
TCP / UDP RT
*EtherNet/IP multicasting must be controlled
via IGMP snooping in order to coexist
www.AllThingsPROFINET.com
4 steps to determinism19
Configuration
Real-time
High Speed IO
TCP/IP
Layer 2 (RT)
Bandwidth
Reservation
(IRT)Cycle 1
IRT
channelStandard channel
Deter
mini
stic B
ehav
ior Motion Control Scheduling
(IRT) Device zDevice y
Controller
Switch
Port1
Po
rt1
Po
rt1P
ort2
Po
rt1
Po
rt2P
ort4
Po
rt1
Device x
PROFINETPROFINETHTTPSNMP
…
HTTPSNMP
…
IPIP
EthernetEthernet
TCP/UDPTCP/UDP
Standard
data11
TC
P/I
P
Rea
l-ti
me
22
RT
Iso
chr.
Rea
l-ti
me
33
RT/ IRT
Add PROFINET IO device
www.AllThingsPROFINET.com20
Hirschmann
Wireless
Access Point
(WAP)
Sick IO-Link
Proximity sensor
Siemens
Safety Controller
Siemens
ET200S IO,
IO-Link Master,
PROFIsafe
Turck IP67 IO
WAGO IO
Power Supply
Siemens Switch
Illuminated Push Buttons
Phoenix Contact IO
HMS Proxy
HMI
Turck IP67 IO
21
PROFINET technologies in products
HMIs
S7-300
S7-400
S7-mEC
Panel PC 477B
ET 200SCPU
ET 200M
ET 200S
ET 200pro
Box PC
Microbox
WinAC
Panel PCsPanels
Multi PanelsMobile Panels
ET 200 proCPU
ET 200ecoPN
Networkcompo-nents
PLC
I/O
S7-1200
SINAMICS G120
SINAMICS S120
SINAMICS G130 / G150 /S150 /GM150 / GL150 SM150
Scalance W
Gateway AS-Interface
Gateway PROFIBUS
Scalance X
Scalance S
22
IMS Research: Industrial Ethernet
23
Presentation of benefitsMore Performance with PROFINET
Speed
High precision
Large quantity structures
High transmission rate
Media redundancy
Fast start-up
High performance boosts your productivity
24
Tool 2
Tool 3
Tool 1
Robot Controller
Robot
PROFINET
Docking system
Distributed I/O
ApplicationController
Main Control
Unique features of PROFINET Fast Start-up for tool changing on robots
The solution for tool start-up in less than 500 msPROFINET Fast StartUp
25
Safety PLC
Safety I/O
PROFIsafe
PROFINET IRT in the Press Shop Example : Chery Wuhu, China
Migration
PN in Automotive
Benefits
PROFINET IO
27
Integrated Safetywith PROFIsafe
Wired Communicationwith PROFINET
Distributed I/Owith ET200 in IP20 & IP65
Plant Visualizationwith HMI Panel PC and WinCC flexible or WinCC
Plant controlwith SIMATIC PLCs S7 319F-3 PN/DP
Identification with RFIDRF300 on skid orRF600 on body
Configurable Push Button Panels
SINAMICS G120D
Robot Controller
Robot
Robot Controller
Lift conveyor Robot Cell n Conveyor
Typical Automation Concept for a paint cell
28
Le pupitre d’exploitation SCUBE
Example: Body ShopRenaults’ SCUBE Standard for Automation
29
leve
l 1le
vel 2
leve
l 0
Switch Usine
leve
l 2le
vel 1
leve
l 0
MO
P
Ethernet
Pilot Antivirus Teleservice Autre…Supervision SMP99 IHMP + Safegaurd
Liaisons série…
6 x Traversées de cloison RJ45 / M12
E/S IP 67Identification
E/S IP 20
Profibus
Proxy
Robots KUKA et autres équipements
Profinet
CoupleurPN/PN
Variateur
Ethernet
Pupitres de Zone (x 3)Pupitres de Zone (x 3)Working in Zone
RobotRobotRobots
Ethernet
PN CPU
PC 627
PN CP
Scalance X216
Distr. IO On Profinet
Pupitres de Zone (x 3)Pupitres de Zone (x 3)Working Decentralize
RobotRobotAPI n+1
Automation technology and products the basis for Renault‘s Automation standard
30
Rob
ot C
ontr
olle
r
PC
CP
161
6
IP 65/66/67Robot tools ET200eco
Scalance Switch X208/216
PLC 317/319F-PN/DP
IP 65/66/67ET200eco
IP20 Servo, SINAMICS S120with PROFIsafe
IP20 / IP65 FU, SINAMICS G120/G120DWith or without PROFIsafe
IP20 I/Os, ET200SStandard and Safety mixableMotor starter and FC
IP67 I/Os, ET200 proStandard and Safety mixableMotor starter and FC
PC 677 OEM with Keys and Touch
WinCC RT IP20 I/Os, ET200MStandard modules
IP67 I/Os, ET200 proStandard and Safety mixable
ET200S
Automation Architecture Body Shop Example : Ford Project B256 – Chennai / India
31
All from a single source Integrated bus architecture No expensive proprietary optical
interfaces used High data transmission rate Transmission of safety-related signals
Operator panel
PC 677
317F-PN
ET 200S
24V
S 612
X 208
PFC
Hall network
CAT 7
UV1ET 200S
Emergency stop Protective circuits
R01 R02
Terminalfor PG
STEP 7 V5.3 S7 Graph V5.3 WinCC flexible 2005 ProAgent 2005 Distributed Safety V5.4
ET 200S
Light arrays,terminals,acknowledgements etc.
UV2
PROFISAFE on PROFINET Turning gear
RCoax cable
SCALANCE W
SCALANCE W
SCALANCE W
ET 200S
FU
CAT 5
Turning Gear in the Body Shop with PROFINET and PROFIsafe
32
Emergency-off Protective
circuit
Protective
circuit
Emergency stop /
Protective
circuit
PC 677
E2 locking /
Emergency stop
S7 319F-PN
Switch X208
ET 200S
Rotary drum
24V
Access
Acknowl.
Access
Acknowl.
Control console
Security module
Connection for
programming device
Emergency stop /
Protective circuit
Emergency stop /
Protective
circuit
Emergency-off /
Protective circuit
ET 200S
with FU
ET 200S
Robot Robot
RobotRobot
Leaky-wave cableAntenna
SCALANCE W
Scalance
W
Emergency-off
SCALANCE W
CP1616ET 200S
Hall network
PROFIsafeon Profinet
CP1616 CP1616
CP1616
Automation Architecture based on PROFINETExample: AUDI R8 in Neckersulm
33
PROFINET in the Body Shop Example: BMW
34
PROFINET in the Body Shop Example: Audi R8
35
Chery, Press, Wuhu, China Dongfeng-Yueda-KIA, Yancheng, China Beijing-Hyundai, Beijing, China KIA, Green field, Zilina, Slovakia Hyundai, Green field, Nosovice Czech Ford, Body Shop, Australia Ford, Paint, Turkey Ford, Body, Chennai (India) Ford, Assembly, Saarlouis Chrysler, Body, Toledo (USA) GM/Opel, Body, Antwerpen GM/Opel, Powertrain, Bochum GM/Opel, Paint, Ruesselsheim Toyota, Body, Japan, USA, Kanada Toyota, Press, USA, Kanada …
Nissan, Paint, Spain Volvo, Paint, Sweden Renault, Body, Batilly, France PSA, Body, Rennes, France Tata Motors, Body, Uttancha, India BMW, Assembly, Munich, Germany BMW, Paint, Regensburg, Germany BMW, Body Leipzig, Germany Daimler, Paint, Sindelfingen, Germany Daimler, Body, Rastatt, Germany Audi, Paint, Neckarsulm, Germany VW, Body, Mosel, Germany VW, Body/Assembly, Uitenhage, South Africa VW, Press/Logistics, Wolfsburg, Germany VW, AssemblyLogistics, Hanover, Germany …
Profinet applications many years of experience in Automotive
Migration
PN in Automotive
Benefits
PROFINET IO
37
PROFIBUS or PROFINET ?
PROFIBUS or PROFINET ?Good reasons for a change
Significant performance gains with PROFINET
PROFINET – the combination of the advantages of PROFIBUS and the diverse options of Ethernet
38
Seamless integration PROFIBUS and PROFINETExample : Dong Feng Yue Da KIA, Yan Cheng, China
39
PROFINET technologies in products
HMIs
S7-300
S7-400
S7-mEC
Panel PC 477B
ET 200SCPU
ET 200M
ET 200S
ET 200pro
Box PC
Microbox
WinAC
Panel PCsPanels
Multi PanelsMobile Panels
ET 200 proCPU
ET 200ecoPN
Networkcompo-nents
PLC
I/O
S7-1200
SINAMICS G120
SINAMICS S120
SINAMICS G130 / G150 /S150 /GM150 / GL150 SM150
Scalance W
Gateway AS-Interface
Gateway PROFIBUS
Scalance X
Scalance S
40
IMS Research: Industrial Ethernet
41
PROFIenergy Profile
PROFINET
DC 24V
HMI PLC
Remote IO Drives Robots
AC 400V
Switches
42
Competitive edge with PROFIenergy
Energy consumption without PROFIenergy
Reduced energy consumption with PROFIenergy
Energy saving of up to 80 per cent during shutdowns!
Dileep MiskinSecretary - IPA
Phone: 91 20 26960060Cellular: 91 99700 06819
E-Mail: [email protected]
Thank you for your attention
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