PROFINET

in

Automotive

Industry

2

Introduction ….

What is the difference between Ethernet , TCP/IP & Modbus TCP /Other Ethernet based protocols

Migration

PN in Automotive

Benefits

PROFINET

4

“PROFINET – This is my way”

User requirements

Innovative machines

and plants concepts

Low costs and optimal

use of resources

Higher productivity

with excellent

manufacturing qualityPROFINET

Network-Standard Ethernet

High Transmission rate

Wireless

Flexible topologies

Fieldbus standard PROFIBUS

High-speed IO communication

Safety

Diagnostics

5

PROFINET is the open Industrial Ethernet

Standard for Automation of PI

PROFINET covers all requirements of

Automation Technology

PROFINET – the key functions

Performance: Automation in Real-Time

Safety: safety-oriented communication with PROFIsafe

Diagnostics: high plant availability through fast commissioning and efficient error search

Investment protection: seamless integration of fieldbus systems

What is PROFINET ?

6

PROFINET benefits:more Flexibility, Efficiency, Performance

More efficiency

High performance

Maximum flexibility

ensures optimaluse of your resources.

boosts your productivity.

enables tailor-made plant concepts.

“PR

OF

INE

T

Thi

s is

my

way

”

7

Presentation of benefits More flexibility with PROFINET

Industrial Wireless LAN

Flexible topologies

Safety

Open standard

Web tools

Expandability

Maximum flexibility enables tailor-made plant concepts.

8

Internet

Example: Network topology as combination of line, star, tree, ring

Line, star, tree and ring topology possiblePROFINET

9

S7 317F-PNS7 319F-PN + I/O

Scalance

X208

PC 677

15“ Touch

PROFINET

PROFIsafe

Salance W

IWLAN RCoax

Cable Segment

SINAMICS G120D

ET 200SPLC

Geared Motors

PROFINET

PROFIsafe

BarcodeReader

BCR

Control and Feeder Cabinet

WLAN

Antenna

Monorail-Overhead Conveyor in Final Assemblywith vertical adjustment

10

I-WLAN technology with leaky-coax cables Example : Volkswagen commercial vehicles

Cut costs Increases plant availability due to wear-free data

transmission

PROFINET I-WLAN

11

Presentation of benefits More efficiency with PROFINET

One cable for all purposes

Device/network diagnostics

Energy efficiency

Easy cabling

Fast device replacement

Ruggedness/stability

More efficiency ensures optimal use of your resources.

12

RFID

PLC

I/Os

Scada

HMI

Cell 1 Cell 2 Cell 3

Robots

Drives

Switch

Plant Extension

IP20

HMI

Typical layout of an Industrial Network

Clustering of independent cells / functional groups Interconnectivity between different machines/lines Consideration of migration and plant extensions

PROFINET enables

13

Web/TCP/IP

Diagnostics

IWLAN

HMIPG/PC PLC

Field device

Drive

MotionControl

Access-Point

PG/PC

PG/PC

PG/PC

Field device

Plant-wide Engineering and DiagnosticsEthernet & PROFINET : one network for all your tasks

PROFINET

14

I/O

Wireless

Real-time IOController Controller

Machine-to-Machine

IntegrationMotion

Control

Drives

Office NetworkController

Vertical

Integration

Firewall

Security

Integrates

Other Busses

Allen-Bradley

XX55

CE

DeviceNetProxy

Safety

OPC

Switch

Controller

I/O

Proxy

PROFIBUS PA

PROFIBUS DP

Wireless

Discrete

Sensors

WSAN Gateway

AS-interface

HMIOPC

PROFINET in Greenfield project

15

I/O

Wireless

Real-time IOController Controller

Machine-to-Machine

IntegrationMotion

Control

Drives

Office NetworkController

Vertical

Integration

Firewall

Security

Integrates

Other Busses

Allen-Bradley

XX55

CE

DeviceNetProxy

Safety

OPC

Switch

Controller

I/O

Proxy

PROFIBUS PA

PROFIBUS DP

Wireless

Discrete

Sensors

WSAN Gateway

AS-interface

HMIOPC

PROFINET is…

The all-encompassing network for Industrial AutomationReal-time IOMachine-to-Machine IntegrationMotion ControlVertical IntegrationSafetySecurityIntegrates existing busesEnergy Savings

www.AllThingsPROFINET.com16

Interbus Integration

PROFIBUS IntegrationFieldbus

Integration I

•PROFIBUS

•Interbus

FieldbusIntegration II

AS-i

DeviceNet

MES

WLAN

Process Automation

Distributed Automation

Network Installation

&

Network

Management

Test +Certification

Remote IO Real-time

Communi-cation

Data

Security

Train Application

Safety

Motion Control

WEB Integration

Data

Security

Application profiles

Encoder

Ident system

LVSG

PROFINET

PROFINET is a fieldbus (and much more)Open, international standard (IEC 61158)Physical layer: Industrial Ethernet1440 bytes at 100Mbit/s, full-duplex

www.AllThingsPROFINET.com17

1 Physical layer

7 Application layer

6 Presentation layer

5 Session layer

4 Transport layer

3 Network layer

2 Data link layer

ISO/OSI Model

HTTP PROFINETPOP3 SMTP

IP

Ethernet

Ethernet Model

TCP / UDP

HTTP = HyperText Transfer Protocol

SNMP = Simple Network Management Protocol

TCP = Transmission Control Protocol

UDP = User Datagram Protocol

IP= Internet Protocol

RT

Industrial Ethernet Coexistence

One infrastructure, multiple protocolsPROFINETModbus/TCPEtherNet/IP*Web servers/browsersEmailVOIPVision

www.AllThingsPROFINET.com18

VOIP = Voice Over IP

HTTP PROFINETPOP3 SMTP

IP

Ethernet

TCP / UDP RT

*EtherNet/IP multicasting must be controlled

via IGMP snooping in order to coexist

www.AllThingsPROFINET.com

4 steps to determinism19

Configuration

Real-time

High Speed IO

TCP/IP

Layer 2 (RT)

Bandwidth

Reservation

(IRT)Cycle 1

IRT

channelStandard channel

Deter

mini

stic B

ehav

ior Motion Control Scheduling

(IRT) Device zDevice y

Controller

Switch

Port1

Po

rt1

Po

rt1P

ort2

Po

rt1

Po

rt2P

ort4

Po

rt1

Device x

PROFINETPROFINETHTTPSNMP

…

HTTPSNMP

…

IPIP

EthernetEthernet

TCP/UDPTCP/UDP

Standard

data11

TC

P/I

P

Rea

l-ti

me

22

RT

Iso

chr.

Rea

l-ti

me

33

RT/ IRT

Add PROFINET IO device

www.AllThingsPROFINET.com20

Hirschmann

Wireless

Access Point

(WAP)

Sick IO-Link

Proximity sensor

Siemens

Safety Controller

Siemens

ET200S IO,

IO-Link Master,

PROFIsafe

Turck IP67 IO

WAGO IO

Power Supply

Siemens Switch

Illuminated Push Buttons

Phoenix Contact IO

HMS Proxy

HMI

Turck IP67 IO

21

PROFINET technologies in products

HMIs

S7-300

S7-400

S7-mEC

Panel PC 477B

ET 200SCPU

ET 200M

ET 200S

ET 200pro

Box PC

Microbox

WinAC

Panel PCsPanels

Multi PanelsMobile Panels

ET 200 proCPU

ET 200ecoPN

Networkcompo-nents

PLC

I/O

S7-1200

SINAMICS G120

SINAMICS S120

SINAMICS G130 / G150 /S150 /GM150 / GL150 SM150

Scalance W

Gateway AS-Interface

Gateway PROFIBUS

Scalance X

Scalance S

22

IMS Research: Industrial Ethernet

23

Presentation of benefitsMore Performance with PROFINET

Speed

High precision

Large quantity structures

High transmission rate

Media redundancy

Fast start-up

High performance boosts your productivity

24

Tool 2

Tool 3

Tool 1

Robot Controller

Robot

PROFINET

Docking system

Distributed I/O

ApplicationController

Main Control

Unique features of PROFINET Fast Start-up for tool changing on robots

The solution for tool start-up in less than 500 msPROFINET Fast StartUp

25

Safety PLC

Safety I/O

PROFIsafe

PROFINET IRT in the Press Shop Example : Chery Wuhu, China

Migration

PN in Automotive

Benefits

PROFINET IO

27

Integrated Safetywith PROFIsafe

Wired Communicationwith PROFINET

Distributed I/Owith ET200 in IP20 & IP65

Plant Visualizationwith HMI Panel PC and WinCC flexible or WinCC

Plant controlwith SIMATIC PLCs S7 319F-3 PN/DP

Identification with RFIDRF300 on skid orRF600 on body

Configurable Push Button Panels

SINAMICS G120D

Robot Controller

Robot

Robot Controller

Lift conveyor Robot Cell n Conveyor

Typical Automation Concept for a paint cell

28

Le pupitre d’exploitation SCUBE

Example: Body ShopRenaults’ SCUBE Standard for Automation

29

leve

l 1le

vel 2

leve

l 0

Switch Usine

leve

l 2le

vel 1

leve

l 0

MO

P

Ethernet

Pilot Antivirus Teleservice Autre…Supervision SMP99 IHMP + Safegaurd

Liaisons série…

6 x Traversées de cloison RJ45 / M12

E/S IP 67Identification

E/S IP 20

Profibus

Proxy

Robots KUKA et autres équipements

Profinet

CoupleurPN/PN

Variateur

Ethernet

Pupitres de Zone (x 3)Pupitres de Zone (x 3)Working in Zone

RobotRobotRobots

Ethernet

PN CPU

PC 627

PN CP

Scalance X216

Distr. IO On Profinet

Pupitres de Zone (x 3)Pupitres de Zone (x 3)Working Decentralize

RobotRobotAPI n+1

Automation technology and products the basis for Renault‘s Automation standard

30

Rob

ot C

ontr

olle

r

PC

CP

161

6

IP 65/66/67Robot tools ET200eco

Scalance Switch X208/216

PLC 317/319F-PN/DP

IP 65/66/67ET200eco

IP20 Servo, SINAMICS S120with PROFIsafe

IP20 / IP65 FU, SINAMICS G120/G120DWith or without PROFIsafe

IP20 I/Os, ET200SStandard and Safety mixableMotor starter and FC

IP67 I/Os, ET200 proStandard and Safety mixableMotor starter and FC

PC 677 OEM with Keys and Touch

WinCC RT IP20 I/Os, ET200MStandard modules

IP67 I/Os, ET200 proStandard and Safety mixable

ET200S

Automation Architecture Body Shop Example : Ford Project B256 – Chennai / India

31

All from a single source Integrated bus architecture No expensive proprietary optical

interfaces used High data transmission rate Transmission of safety-related signals

Operator panel

PC 677

317F-PN

ET 200S

24V

S 612

X 208

PFC

Hall network

CAT 7

UV1ET 200S

Emergency stop Protective circuits

R01 R02

Terminalfor PG

STEP 7 V5.3 S7 Graph V5.3 WinCC flexible 2005 ProAgent 2005 Distributed Safety V5.4

ET 200S

Light arrays,terminals,acknowledgements etc.

UV2

PROFISAFE on PROFINET Turning gear

RCoax cable

SCALANCE W

SCALANCE W

SCALANCE W

ET 200S

FU

CAT 5

Turning Gear in the Body Shop with PROFINET and PROFIsafe

32

Emergency-off Protective

circuit

Protective

circuit

Emergency stop /

Protective

circuit

PC 677

E2 locking /

Emergency stop

S7 319F-PN

Switch X208

ET 200S

Rotary drum

24V

Access

Acknowl.

Access

Acknowl.

Control console

Security module

Connection for

programming device

Emergency stop /

Protective circuit

Emergency stop /

Protective

circuit

Emergency-off /

Protective circuit

ET 200S

with FU

ET 200S

Robot Robot

RobotRobot

Leaky-wave cableAntenna

SCALANCE W

Scalance

W

Emergency-off

SCALANCE W

CP1616ET 200S

Hall network

PROFIsafeon Profinet

CP1616 CP1616

CP1616

Automation Architecture based on PROFINETExample: AUDI R8 in Neckersulm

33

PROFINET in the Body Shop Example: BMW

34

PROFINET in the Body Shop Example: Audi R8

35

Chery, Press, Wuhu, China Dongfeng-Yueda-KIA, Yancheng, China Beijing-Hyundai, Beijing, China KIA, Green field, Zilina, Slovakia Hyundai, Green field, Nosovice Czech Ford, Body Shop, Australia Ford, Paint, Turkey Ford, Body, Chennai (India) Ford, Assembly, Saarlouis Chrysler, Body, Toledo (USA) GM/Opel, Body, Antwerpen GM/Opel, Powertrain, Bochum GM/Opel, Paint, Ruesselsheim Toyota, Body, Japan, USA, Kanada Toyota, Press, USA, Kanada …

Nissan, Paint, Spain Volvo, Paint, Sweden Renault, Body, Batilly, France PSA, Body, Rennes, France Tata Motors, Body, Uttancha, India BMW, Assembly, Munich, Germany BMW, Paint, Regensburg, Germany BMW, Body Leipzig, Germany Daimler, Paint, Sindelfingen, Germany Daimler, Body, Rastatt, Germany Audi, Paint, Neckarsulm, Germany VW, Body, Mosel, Germany VW, Body/Assembly, Uitenhage, South Africa VW, Press/Logistics, Wolfsburg, Germany VW, AssemblyLogistics, Hanover, Germany …

Profinet applications many years of experience in Automotive

Migration

PN in Automotive

Benefits

PROFINET IO

37

PROFIBUS or PROFINET ?

PROFIBUS or PROFINET ?Good reasons for a change

Significant performance gains with PROFINET

PROFINET – the combination of the advantages of PROFIBUS and the diverse options of Ethernet

38

Seamless integration PROFIBUS and PROFINETExample : Dong Feng Yue Da KIA, Yan Cheng, China

39

PROFINET technologies in products

HMIs

S7-300

S7-400

S7-mEC

Panel PC 477B

ET 200SCPU

ET 200M

ET 200S

ET 200pro

Box PC

Microbox

WinAC

Panel PCsPanels

Multi PanelsMobile Panels

ET 200 proCPU

ET 200ecoPN

Networkcompo-nents

PLC

I/O

S7-1200

SINAMICS G120

SINAMICS S120

SINAMICS G130 / G150 /S150 /GM150 / GL150 SM150

Scalance W

Gateway AS-Interface

Gateway PROFIBUS

Scalance X

Scalance S

40

IMS Research: Industrial Ethernet

41

PROFIenergy Profile

PROFINET

DC 24V

HMI PLC

Remote IO Drives Robots

AC 400V

Switches

42

Competitive edge with PROFIenergy

Energy consumption without PROFIenergy

Reduced energy consumption with PROFIenergy

Energy saving of up to 80 per cent during shutdowns!

Dileep MiskinSecretary - IPA

Phone: 91 20 26960060Cellular: 91 99700 06819

E-Mail: secretary@ProfibusIndia.com

Thank you for your attention