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1PREFABRICATED PIPING / SPOOLS
Prefabricated piping / spools
Corrosion resistant pipes
Special pipes andcomponents ready or installation
Clad pipes
Preabricated piping / spools
Vessels, tanks and columns
Fittings
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The preabrication o pipes is a orm o constructionmoved orward into the production plant, using
isometries, piping plans and models. By directly
processing our pipe here at the plant, we optimise the
quality o the pipes and supply you with ready-to-lay
or ready-or-installation products at reasonable
prices.
BUTTING is a reliable pipe supplier or a large number
o industrial applications all over the world. We are
your expert or preabricated piping systems rom
planning through production and preabrication to
installation on the construction site.
BUTTING oers you:
Pipes ready or installation with
- Optimized product quality
- High protability
- Increased fexibility
- Smooth project completion
- Improved environmental compatibility
Supervision on your construction site
Installation o pipes and vessels
Preabricated piping / spools
Your contact person
Alexander Schlundt
Sales Water and
Wastewater Technology
Phone: +49 5834 50-310
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Bundled responsibility
BUTTING supports its customers throughout all
phases o their projects:
Advice on materials
Individual product solutions
Product development
Pipe planning with CAD systems
Construction o pipes and vessels
Economical preabrication
Project completion including logistical concepts
Supervising
Assembly on-site
The interplay o technical expertise and our wide
range o production possibilities bundles responsibility
and increases the cost-eectiveness and success o
your project.
PREFABRICATED PIPING / SPOOLS
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Since preabrication o the pipes and vessels already
takes place in the production plant, it is characterised
by improved product quality.
The use o high-quality raw materials, the pipes we
manuacture ourselves and our careully chosen
ttings guarantees you rst-class workmanship
even with complex piping systems.
Frequently the longitudinally welded BUTTING pipe is
the base product. Our skills lie in orming, welding and
materials technology and in quality assurance.
We will realise the specic requirements o your
project:
Limited tolerances
Special sizes
Processing o special materials
Individual quality requirements
Quality pipes
BUTTING produces pipes in sizes ranging rom
15 mm to 3 000 mm in outer diameters
Our expertise: processing o corrosion resistant
steels in accordance with their material qualities
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6 PREFABRICATED PIPING / SPOOLS
Our welding competence
Processing o corrosion resistant steels in accordance
with their material qualities ensures the product can be
used without interruption: take advantage o our more
than 50 years o experience welding stainless steels.
We use all the current welding processes in production,
including plasma, TIG, MSG, SAW, laser beam and
electron beam welding processes.
You can benet rom our expertise:
Approx. 1 500 welding process tests
(PQR procedure qualication record) according
to national and international regulations
More than 480 welders tested and certied
according to national and international regulations
More than 45 operators o welding acilities
(welding operators) under ASME IX
More than 150 welders according to ASME IX
Our great technical competence and long-
standing experience in welding ensure you
a high level o quality
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Production technology
BUTTING invests continuously in its manuacturing
acilities. We always use state-o-the-art technology.
This guarantees you reproducible product quality.
We coordinate suitable production processes with the
customer. To optimise quality, our methods include
minimising the amount o welding to be done on the
installation site, or example by
Integrated bending instead o welding o elbows
Using pipe branches instead o welding tees
First-class processing, a high degree o automation
and well-qualied sta ensure top quality work. Our
sta satisy the demanding requirements o a
very wide variety o sectors: or the chemical,
pharmaceutical and aerospace industries and process
engineering, nuclear technology and many more
besides.
BU
Preabrication according to customers
specication or many sectors: including
shipbuilding technology, the ood industry
and power engineering
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Quality decides
A crucial prerequisite or optimum corrosion resistance
is a clean metallic surace. At BUTTING, pipes, ready-
or-installation piping components and vessels are
always subjected to chemical cleaning (pickling). This
reliable, environmentally riendly procedure ensures
lasting corrosion resistance ater orming, welding and
annealing.
The high product quality is supported by the reprodu-
cibility o all the processes and a quality assurance
department with an accredited laboratory, recognised
by classication bodies. We can arrange acceptance on
an ex works basis, send you pipes ready or laying and
thus reduce the amount o checking that you have to
undertake on the construction site.
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9PREFABRICATED PIPING / SPOOLS
For the design o complex components and vessels,
BUTTING has its own construction department. This
puts us in a position to increase planning quality,
shorten project throughput times and reduce costs.
Our services guarantee you:
Faster speed o reaction on the construction site
by developing installation documents
Optimised disposition o materials through
careully planned item lists
Increased fexibility in adapting the isometries
and item lists
Security with regard to installation time and
quality by preabrication in our plant,
ensuring on-time delivery and reliable quality
Efcient construction
Precise CAD planning supports the quality o the
preabrication
At more than 20 CAD workstations BUTTING
employees design the ideas o our customers
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10 PREFABRICATED PIPING / SPOOLS
Our corrosion resistant pipe does good service, or
example in pipelines. Here it demonstrates a high
degree o unctional security and corrosion resistance
and oers economic benets.
Our detailed planning, supported by precise item lists
and project-specic preabrication enable us to optimise
the material disposition and avoid surplus quantities
being let over.
The required radiographic examinations are already
perormed on our premises and do not have to wait
until the construction site. Acceptance by classication
societies is generally done on BUTTINGs own premises.
Thus the general testing costs and those or quality
assurance are reduced.
Direct sales channels and immediate transportation
rom manuacturer to construction site contribute to
making your project more cost-eective.
High cost-eectiveness
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The more welding and pickling is already perormed
on BUTTINGs premises instead o on the construction
site, the greater the potential savings that can be achie-
ved while at the same time reducing environmental
damage on the installation site.
Welding on BUTTINGs premises also improves the
quality o the weld seams and the surace quality. The
maintenance, repair and downtime costs o your system
are reduced.
In short: using preabricated piping components
reduces the amount o welding and also the radioscopy
required on your construction site.
This saves your on-site resources:
Reduces sta
Cuts installation time
Requires less space
Economical on the construction site
We supply your construction site with pipes and
components that are ready to be laid
Preabrication ensures your project is cost-eective
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Free choice o materials
During the entire project we coordinate our services
with your wishes.
Our manuacturing programme covers a broad
spectrum o high-quality materials or specic,
corrosive applications:
Corrosion resistant steels
Nickel alloys
Clad materials
Special alloys
The choice o a suitable material is done through an
intensive dialogue with you as the user, as early as the
planning and construction stage. At this stage we also
support you with the engineering. During this joint
development stage, additional potential savings may
be developed.
And so we carr y out your wishes at any time: fexibly,
eciently and cost-eectively.
Potential savings can be calculated in a dialogue
with the customer
We oer you a wide range o materials or high
corrosion stresses
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Environmentally riendly
For BUTTING, environmental protection means
averting dangers to humans and the environment
as well as minimising emissions and waste on a
permanent basis. For more than ve years we have
been licensed under DIN EN ISO 14001.
All our products are given chemical ull bath pickling.
All the pickling baths and the chance to dispose o the
process water are constantly kept under observation.
Regular cleanups o the basins ensure that the
component is properly cleaned and the environment
is protected.
At the same time we reduce the amount o welding and
thus o other surace treatment taking place on your
construction site. Thus we can reduce on-site damage
to the environment.
Preabrication protects the environment
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Preabricated piping or every use
BUTTING is a reliable piping components supplier
or a large number o industrial applications all over
the world. We are your experts when piping systems
are required to be laid rom planning, production
and preabrication to installation on the construction
site.
A large number o industries are convinced o the high
product quality and the considerable potential savings
our preabrication oers:
Chemical and petrochemical industry
Water and waste water industry
Oil and gas industry
Drilling and well construction technology
Energy and environmental technology
Nuclear and conventional power station technology
Shipbuilding technology
Aerospace technology
In short: preabricated piping components guarantee
you high quality, speedy installation and cost reductions
(in investment and liecycle costs).
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BUTTING takes on the supervision on your construction
site and the installation o high-quality stainless steel,
corrosion resistant piping components and vessels.
Our installation service guarantees you:
The comprehensive expertise o our
experienced sta
A high level o quality
Reliable, customer-oriented and smooth
project completion
Flexibility on the construction site
In more than 600 projects all round the world, we have
been responsible or installing piping systems to this
very day, including or the construction o pulp and
paper mills, or gas tanker projects in the shipbuilding
industry, or bio-diesel plants and or the building o
waste water treatment plants.
The combination o pipe and vessel construction, o
CAD planning and cost-saving preabrication through
to arranging the installation bundles responsibility and
increases the cost-eectiveness o your project.
Responsibility or installation
03
2012
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PREFABRICATED PIPING / SPOOLS
Spezialrohre undangearbeitete Rohre
KorrosionsbestndigeRohre und Fittings
Spezialrohre undangearbeitete Rohre
Plattierte Rohre
Einbauertige Komponentenund Rohrleitungen
Behlter, Tanks und Kolonnen
Ipis volupiet, commos dolout ides dolorpo rererunt
BUTTING Group
Gihorner Strae 59
29379 Knesebeck
Germany www.butting.com
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