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Machine Data Acquisition Maximizing Your Throughput
Unrestricted / © Siemens AG 2013. All Rights Reserved.
SINUMERIK Integrate –
two product suites for Engineering & Production
The best extension option for OEMs in SINUMERIK engineering.
The best SINUMERIK Product Suite to increase productivity in production.
SINUMERIK Integrate for Engineering
Engineering Tools that allow to extend the SINUMERIK standard functionality
by customer-specific know-how
Production Interfaces and tools which are used to integrate the SINUMERIK in
production and increase the productivity
SINUMERIK Integrate for Production
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IT allows to increase the output and reduce costs
Transparency regarding the machine output
Software for optimizing the
machine availability
tool / program management
fast recovery
Transparency regarding costs for
energy consumption
material & tool inventories
Software for cost reduction
Reduce costs
Increase the
output
Requirements Which support can provide IT?
IT integration improves the efficiency and productivity of manufacturing systems.
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SINUMERIK Integrate for Production
The Product Suite for productivity increase
Productivity in Production
• Create transparency about waste
in manufacturing
• Minimize waste
Optimize tool inventories
Optimally manage programs
Quickly restore data
Productivity in Service
• Create transparency about the
machine status
• Enable failsafe remote access
and maintenance
Application case
Our solution Example
Analyze MyPerformance OEE 1)
1) OEE: Overall Equipment Efficiency 2) Functionality with Solution Partners
Manage MyTools
Manage MyPrograms
Analyze MyCondition
Access MyMachine
Collect and
evaluate data
Initiate actions
Desktop
sharing
File transfer
1
2
3
5
6
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Our solution
Transparancy:
1)Acquisition & 2)evaluation of information to maximize availability & Productivity
SINUMERIK Integrate Analyze-it!
Analyze MyPerformance – functionality
Requirement
Acquisition of machine
data for the calculation
of key figures
(e.g. OEE)
Acquisition of
alarms/messages for
maintenance support
Evaluation and analysis
1) Automatic acquisition
Machine statuses (Automatic+extra manual)
Alarm statistics
Work piece
2) Analysis
Unique in covering all Key Performance Indicators
Numerous functions for evaluation and analysis
Benefits
Early detection of improvement potentials by significantly increased transparancy.
Platform for all machines (Incl. Non Sinumerik)
Evaluation on viewer or operator interface
1
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SINUMERIK Integrate
Analyze MyPerformance – Sample pictures
Evaluation of the OEE
Pareto cause analysis with
alarms and messages
Machine status evolution
1
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The new SINUMERIK Integrate for Production
provides the right answers
SINUMERIK Integrate for Production is the best product suite which allows to
increase the productivity in manufacturing with SINUMERIK.
Image
SINUMERIK Integrate
for Production
Reduced hardware costs
Software on the controller
High scalability
From the single machine through
to the enterprise level
Reduced commissioning costs
Single connection to the central
application server
Flexible use of applications
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The scalability of SINUMERIK Integrate provides the
customer high investment protection
SINUMERIK Integrate for Production provides superior scalability and
integration with other IT solutions, e.g. Siemens Teamcenter.
Application s
ize / f
unctions
Requirements / Time
Additional functions can be used
by connecting them to other
systems (e.g. Teamcenter)
Company level
Further application functions
can be used in a smaller,
networked solution
Applications can also be
used without networking
Single machine
Machine-based networking
Integrate Server
Applications Integrate Server
Applications interfaces
Company level
(e.g.. PLM, MES, ERP)
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Requirement Our solution
Process Improvement: Production-wide tool organization
SINUMERIK Integrate Manage-it!
Manage MyTools – functionality
Tool Managment
Planning of tool requirements
Adjustment with available tools
Plant wide overview of tool availability & analysis
Detection of rationalisation potentials.
Creation of difference lists (requirements, unloading and loading lists)
Connection/ interface for external/ higher-level system. Automatic link machine to tool
Management System
(e.g. tool setting stations, tool management systems, …)
Production-wide
tool organization
Preventive tool
planning
Optimization of
cycle and
downtimes
2
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SINUMERIK Integrate
Manage MyTools – Sample pictures
Planning of tool demand
Comparison of demand vs.
actually available tools
Creation of tool transfer lists
2
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Requirement Our solution
Process Improvement: Production-wide program management
SINUMERIK Integrate Manage-it!
Manage MyPrograms – functionality
Saving time with Setup & File Management
Distribution of files from server to single machines
Easy File Management – Version Management (comparison) - Back-up
Available CNC programs displayed directly on CNC
Standard interface to Siemens Teamcenter
Preview Window for selected CNC programs on SINUMERIK controllers. Visualisation of
work instructions/ graphics/…
Production-wide
organization &
distribution of CNC
files to machines &
servers
3
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SINUMERIK Integrate
Manage MyPrograms – Sample pictures
Flexible filtering options
Transfer of CNC data to/ from
Integrate server
Part of SINUMERIK Operate
3
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Our solution
Design and optimization of service processes for the machine supplier and
external service providers
SINUMERIK Integrate Analyze-it!
Analyze MyCondition – functionality
Increasing Reliability machines by monitoring machine condition and maximizing
preventive maintenance & machine availability.
Test cycles for
following axis test
circularity test
universal axis test
Collecting data via trigger functions
Analyze MyCondition can be used in the following installation versions:
-Cloud version – Siemens mode Use of Analyze MyCondition on the basis of the SIEMENS server via the Internet.
-Local version – User-defined mode Use of Analyze MyCondition on the basis of a local server installation.
Requirement
Condition-based
maintenance
Extended
machining times
Reduced
downtimes and
standstill times
NEW
5
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SINUMERIK Integrate Analyze-it!
Analyze MyCondition – Sample figures
Automatically perform and
evaluate the test
Following axis test
Circularity test
Universal axis test
Collection of data using trigger
functions
Initiate actions on the basis of
triggers
5
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Our solution
Optimal service support for fault diagnostics
SINUMERIK Integrate Access-it!
Access MyMachine – functionality
Access MyMachine /Ethernet enables the worldwide and at the same time failsafe remote
operation / monitoring of a machine tool automated with SINUMERIK.
Level 1: Single Access
Access limited to one person at the same time on one machine
Remote desktop - remote operation and monitoring
File transfer – transfer of files from and into the SINUMERIK file system
Level 2: Conferencing
Same as single service plus
Conferencing (multiple persons to support collaborative service scenarios)
Level 3: Remote STEP7 – since Operate 4.5 SP2 for NCU
Same as conferencing plus
Remote STEP7 (with Operate) on the programming device of the service engineer
STEP7 is no longer required locally on the PCU
Requirement
Design and
optimization of
service processes
Remote operation
and remote
monitoring of the
controllers
Fault diagnostics
NEW
6
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SINUMERIK Integrate Analyze-it!
Access MyMachine– Sample figures 6
Remote access triggered from
machine or service technician
File transfer to from
machine tool
Complete functionality of
STEP7 can be used from remote
Each service session is
documented & session recording
can be triggered automatically
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Summary
SINUMERIK INTEGRATE offers:
Maximum Production transparancy & Process optimization tools.
Products
Analyse my performance
Tools & programs
Services
Analyse my Condition
Access my machine
High Scalability
Reduced commissioning costs
Reduced hardware costs
SINUMERIK Integrate
for Production
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What has IT integration to do with Industry 4.0?
SINUMERIK Integrate
for Production
SINUMERIK Integrate allows vertical
integration and networked production
systems.
PLM - TEAMCENTER & NX CAM ensure
the total integration of engineering across
the entire Value-added chain.
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Thank you for your attention!
Nicolas Catrysse
Tel: +32 253-62848
____________________________
Siemens
SWE RC-BE I DT MC
Demeurslaan 132
1654 Huizingen, Belgien
siemens.com/sinumerik
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