Compressor Training.ppt-Page 1March 2004 Holger Körberwww.klueber.com
Klüber Summit Air Compressor Oilsfor different industrial Applications
Healthcare for Your AirCompressors ...
Compressor Training.ppt-Page 2March 2004 Holger Körberwww.klueber.com
1 Rotary Screw2 Bearings3 Oil Seperator4 Oil Filter
Oil is injected in the compression chamber.
The oil-air mixture is discharged (oil vapor and oil aerosols in the compressed air)
The oil separator removes only the oil aerosols out of the air stream (not the oil vapor !)
Compressed air leaves through the oil separator, cooler and filter
Flow Diagram
3 Rotary Screw Compressor
Compressor Training.ppt-Page 3March 2004 Holger Körberwww.klueber.com
4 Klüber Product Favorites
For rotary screw compressors
Characteristic:„Excellent oxidation stability - for extended oil cange intervals and optimum performance (>8.000 hours)“
Compressor Training.ppt-Page 4March 2004 Holger Körberwww.klueber.com
4 Klüber Product Favorites
For rotary screw compressors
Characteristic:„For conversion of Ingersoll-Rand and Sullair compressors with better performance and lifetime“
Compressor Training.ppt-Page 5March 2004 Holger Körberwww.klueber.com
4 Klüber Product Favorites
For rotary screw compressors
Characteristic:„For the use in food producing plants to meet the H1 requirements - for lifetimes of about 4.000 hours“
Compressor Training.ppt-Page 6March 2004 Holger Körberwww.klueber.com
- Klüber Summit SH-series achieve oil change intervals up to 8.000 operating hours(based on 90°C and 8 bars)
- Mineral based oils typically achieve only 2.000 hours- 15 K-Rule:
15 K increase in temperature cuts the oil change interval by half
5 Argumentation and benefits
Example for depositsin a rotary screw due to strong oxydation
5.1 Oxidation Stability
Compressor Training.ppt-Page 7March 2004 Holger Körberwww.klueber.com
ASTM D-2272 (RBOT): Rotary Bomb Oxidation Test
0
500
1000
1500
2000
2500
3000
MINUTES 2486 2155 1997 1665 1645 1615 1573 1327 1198 1180 1147 692
KL SUMMIT SB-46
LeROI SSL-46
QUINCY QUINSYN
KL SUMMIT SUPRA
COOLANT
KL SUMMIT HYSYN FG-
46
MOBIL RARUS SHC
1024
Shell CORENA
AS 46
ANDEROL 3046
BOGE LONGLIFE
S46
KL SUMMIT SUPRA 32
IR ULTRA COOLANT
PLUS
SULLAIR SULLUBE
32
5 Argumentation and benefits
5.1 Oxidation Stability
Compressor Training.ppt-Page 8March 2004 Holger Körberwww.klueber.com
5 Argumentation and benefits
5.1 Oxidation Stability
What‘s the benefit for the customer?
Compressor Training.ppt-Page 9March 2004 Holger Körberwww.klueber.com
- Klüber Summit air compressor oils have a lower tendency to evaporate under high temperatures within the compressor
- Mineral based oils typically evaporate faster
5 Argumentation and benefits
5.2 Evaporation Stability
Short molecule content
Compressor Training.ppt-Page 10March 2004 Holger Körberwww.klueber.com
5 Argumentation and benefits
5.2 Evaporation Stability
What‘s the benefit for the costumer?
Active carbon filter
Compressor Training.ppt-Page 11March 2004 Holger Körberwww.klueber.com
- Klüber Summit air compressor oils have a lower friction coefficient and a better VT behavior compared to mineral based oils
5 Argumentation and benefits
5.3 Energy Savings
Lower friction coefficientand better VT-behaviorgenerate lower energyconsumption
Oil injected rotaryscrews:Energy savings between2 and 4 % possible
Compressor Training.ppt-Page 12March 2004 Holger Körberwww.klueber.com
5 Argumentation and benefits
5.3 Energy Savings
What‘s the benefit for the costumer?
Compressor Training.ppt-Page 13March 2004 Holger Körberwww.klueber.com
9 Oil Changeover Procedure
You convinced the customer and he buys our product.How would you carry out the oil change?Have you ever heard of Klüber Summit Varnasolv?
Compressor Training.ppt-Page 14March 2004 Holger Körberwww.klueber.com
9 Oil Changeover Procedure
1) Take an oil sample of the previosly used oil to determine thecondition of the compressor (wear metals, oil condition)
2) Add 10% Klüber Summit Varnasolv for a cleaning duringoperation for about 40 to 60 hours
3) Drain the old oil (mixture with Varnasolv) and clean all pipes, hoses, filter elements and the oil reservoir
4) Change all filters and oil separators and fill up the new oil5) Start the compressor and take oil samples on a regular basis
to determine the oil change interval6) When changing to Klüber Summit HySyn FG-series: Add a
second flushing procedure with Klüber Summit HySyn FG-oilafter flushing with Klüber Summit Varnasolv!
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