Kluber Synthetic Oil

Compressor Training.ppt-March 2004 Holger Körberwww.klueber.com

Klüber Summit Air Compressor Oilsfor different industrial Applications

Healthcare for Your AirCompressors ...


1 Rotary Screw2 Bearings3 Oil Seperator4 Oil Filter

Oil is injected in the compression chamber.

The oil-air mixture is discharged (oil vapor and oil aerosols in the compressed air)

The oil separator removes only the oil aerosols out of the air stream (not the oil vapor !)

Compressed air leaves through the oil separator, cooler and filter

Flow Diagram

3 Rotary Screw Compressor


4 Klüber Product Favorites

For rotary screw compressors

Characteristic:„Excellent oxidation stability - for extended oil cange intervals and optimum performance (>8.000 hours)“




Characteristic:„For conversion of Ingersoll-Rand and Sullair compressors with better performance and lifetime“




Characteristic:„For the use in food producing plants to meet the H1 requirements - for lifetimes of about 4.000 hours“


- Klüber Summit SH-series achieve oil change intervals up to 8.000 operating hours(based on 90°C and 8 bars)

- Mineral based oils typically achieve only 2.000 hours- 15 K-Rule:

15 K increase in temperature cuts the oil change interval by half

5 Argumentation and benefits

Example for depositsin a rotary screw due to strong oxydation

5.1 Oxidation Stability


ASTM D-2272 (RBOT): Rotary Bomb Oxidation Test

0

500

1000

1500

2000

2500

3000

MINUTES 2486 2155 1997 1665 1645 1615 1573 1327 1198 1180 1147 692

KL SUMMIT SB-46

LeROI SSL-46

QUINCY QUINSYN

KL SUMMIT SUPRA

COOLANT

KL SUMMIT HYSYN FG-

46

MOBIL RARUS SHC

1024

Shell CORENA

AS 46

ANDEROL 3046

BOGE LONGLIFE

S46

KL SUMMIT SUPRA 32

IR ULTRA COOLANT

PLUS

SULLAIR SULLUBE

32






What‘s the benefit for the customer?


- Klüber Summit air compressor oils have a lower tendency to evaporate under high temperatures within the compressor

- Mineral based oils typically evaporate faster


5.2 Evaporation Stability

Short molecule content



5.2 Evaporation Stability

What‘s the benefit for the costumer?

Active carbon filter


- Klüber Summit air compressor oils have a lower friction coefficient and a better VT behavior compared to mineral based oils


5.3 Energy Savings

Lower friction coefficientand better VT-behaviorgenerate lower energyconsumption

Oil injected rotaryscrews:Energy savings between2 and 4 % possible



5.3 Energy Savings

What‘s the benefit for the costumer?


9 Oil Changeover Procedure

You convinced the customer and he buys our product.How would you carry out the oil change?Have you ever heard of Klüber Summit Varnasolv?


9 Oil Changeover Procedure

1) Take an oil sample of the previosly used oil to determine thecondition of the compressor (wear metals, oil condition)

2) Add 10% Klüber Summit Varnasolv for a cleaning duringoperation for about 40 to 60 hours

3) Drain the old oil (mixture with Varnasolv) and clean all pipes, hoses, filter elements and the oil reservoir

4) Change all filters and oil separators and fill up the new oil5) Start the compressor and take oil samples on a regular basis

to determine the oil change interval6) When changing to Klüber Summit HySyn FG-series: Add a

second flushing procedure with Klüber Summit HySyn FG-oilafter flushing with Klüber Summit Varnasolv!

Kluber Synthetic Oil

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