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JBS-100-ECP-ACombination power ConneCtion box and digital eleCtroniC Controllerinstallation instruCtions
IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16
JBS-100-ECP-A withPyrotenax MI heating cableusing required MI cable grounding kit
JBS-100-ECP-A withRaychem heating cable
ActualSetpoint
Temperature
JBS-100-ECP-APower connection box and digital electronic controller
Type 4XInput:
100-277 Vac, 50/60 Hz, 30 A
Output:
100-277 Vac, 30 A
Maximum Ambient: 140˚F (60˚C)
For maintaining temperatures up to 425˚F (220˚C)
in nonhazardous locations.
Use supply wires suitable for at least 221˚F (105˚C).
Use only with certified Raychem BTV, QTVR, XL-Trace, XTV and VPL
heating cables and Raychem type A & D MI heating cables in
nonhazardous location.
© 2004-2014 Pentair Thermal Management LLC
WWW.PENTAIRTHERMAL.COM
PN P000000173 H57496 05/14
ActualSetpoint
Temperature
JBS-100-ECP-APower connection box and digital electronic controller
Type 4XInput:
100-277 Vac, 50/60 Hz, 30 A
Output:
100-277 Vac, 30 A
Maximum Ambient: 140˚F (60˚C)
For maintaining temperatures up to 425˚F (220˚C)
in nonhazardous locations.
Use supply wires suitable for at least 221˚F (105˚C).
Use only with certified Raychem BTV, QTVR, XL-Trace, XTV and VPL
heating cables and Raychem type A & D MI heating cables in
nonhazardous location.
© 2004-2014 Pentair Thermal Management LLC
WWW.PENTAIRTHERMAL.COM
PN P000000173 H57496 05/14
descrIptIOnThe Raychem JBS-100-ECP-A is an electric heat-tracing power connection / electronic controller combination housed in a NEMA 4X rated enclosure. It is designed for use only with Raychem BTV-CR, XL-Trace, BTV-CT, QTVR-CT, XTV-CT, VPL-CT, KTV-CT, and Pyrotenax MI heating cables in nonhazardous locations.These kits may be installed at temperatures as low as −40°F (−40°C). For easier installation store above freezing until just before installation.The controller can be programmed to maintain temperatures of 425°F (220°C). It operates at voltages from 100 to 277 Vac and can switch current up to 30 Amps.For technical support call Pentair Industrial Heat Tracing Solutions at (800) 545-6258.
tOOls requIred• Wirecutters • Pliersoradjustablewrench• Utilityknife • Largeslottedscrewdriver• Needlenosepliers • Smallslottedscrewdriver• Wirestripper(forVPL-CT)
addItIOnal MaterIals requIred• Pipestrap• GT-66orGS-54fiberglasstape• MIcablegroundingkit(forMIcableinstallations) CatalogNo:MI-GROUND-KIT
• AT-180aluminumtape• Smallpipeadapter(for1in(25mm)andsmallerpipes)
Catalog No: JBS-SPA
This component is an electrical device that must be installed correctly to ensure proper operation and to prevent shock or fire. Read these important warnings and carefully follow all of the installation instructions.
• Tominimizethedangeroffirefromsustainedelectricalarcingif the heating cable is damaged or improperly installed, and to comply with the requirements of Pentair Industrial Heat Tracing Solutions, agency certifications, and the National Electrical Code, ground-fault equipment protection must be used. Arcing may not be stopped by conventional circuit breakers.
• ComponentapprovalsandperformancearebasedontheuseofPentair Industrial Heat Tracing Solutions-specified parts only. Do not use substitute parts or vinyl electrical tape.• Theblackheatingcablecoreandfibersareconductiveandcan
short. They must be properly insulated and kept dry.• Damagedbuswirescanoverheatorshort.Donotbreakbuswire
strands when scoring the jacket or core.• Keepcomponentsandheatingcableendsdrybeforeandduring
installation.• Useonlyfireresistantinsulationmaterials,suchasfiberglass
wrap or flame-retardant foam.
HealtH Hazard: Prolonged or repeated contact with the sealant in the core sealer may cause skin irritation. Wash hands thoroughly. Overheating or burning the sealant will produce fumes that may cause polymer fume fever. Avoid contamination of cigarettes or tobacco. Consult MSDS VEN 0058 for further information.
CHEMTREC 24-hour emergency telephone: (800) 424-9300
Non-emergency health and safety information: (800) 545-6258.
WARNING: CAUTION:
KIt cOntents
Item qty description
A 1 LidB 1 WirecoverC 1 Box with electronicsD 1 Green/yellowtubeE 1 Core sealer (for use with Raychem heating cables only)F 1 Battery connector G 1 StandwithRTDH 1 Cable lubricant (for use with Raychem heating cables only)I 1 Cable tie J 1 MI cable grounding kit (ordered separately; P000000279)K 1 Plug (for use with MI cable installations only)
apprOvalsNonhazardous locations
AG
F
HI
B
C
D
EK
J
ActualSetpoint
TemperatureJBS-100-ECP-A
Power connection box and digital electronic controller
Type 4XInput:
100-277 Vac, 50/60 Hz, 30 A
Output:
100-277 Vac, 30 A
Maximum Ambient: 140˚F (60˚C)
For maintaining temperatures up to 425˚F (220˚C)
in nonhazardous locations.
Use supply wires suitable for at least 221˚F (105˚C).
Use only with certified Raychem BTV, QTVR, XL-Trace, XTV and VPL
heating cables and Raychem type A & D MI heating cables in
nonhazardous location.
© 2004-2014 Pentair Thermal Management LLC
WWW.PENTAIRTHERMAL.COM
PN P000000173 H57496 05/14
Hold 3 Seconds
WARNINGShock Hazard
ALARMS / ERRORS:
rtd Err = Shorted or Open Sensor
Hi Alr = High Alarm
Lo Alr = Low AlarmDo not remove cover while energized
Ne pas enlever le couvert tant que le
régulateur est sous tension
TEMPERATURENext
MENU
Battery
Connection
UpDown
ACTUALSETPOINT
SETTINGS:1 - *F or *C
2 - Set Point
3 - Dead Band
4 - High Alarm
5 - Low AlarmJBS-100-EC-A
Digital Thermostat
2 / 14
12 in(30 cm)Indentation on VPL
heating cables only).
Do not cut braid.
7 1/2 in(190 mm)
1
3
18 in(45 cm)
Label on standindicatesdirection ofbox opening.
Drainhole
2
• Allowapproximately24in(60 cm) of heating cable for installation. For VPL, cut cable 12 in (30 cm) from bus indentation.
• Cutoffheatingcableendat about 45° for easier insertion.
• Lightlyscoreouterjacketaroundanddownasshown.• Bendheatingcabletobreakjacketatscore,thenpeeloff
jacket.
• Optional:Ifstandistobeinstalled on bottom side of pipe, knock out drain hole prior to inserting cable.
•Withlabelonstandfacingdesired direction of box opening, push 18 in (45 cm) of heating cable through stand. Usecablelubricantifneeded.
• Squareoffcableendwith 90° cut.
• do not attach stand to pipe until step 12.
Clear jacket
Inner jacket
Braid
Outerjacket
Heating element
Insulated bus wire
Bus wire connection
Inner jacket
Outer jacket
Spacer
Conductive fiber
Bus wire
Braid
Bus wire
Conductive core
Inner jacket
Braid
Outerjacket
BTV-CR, BTV-CT,QTVR-CT
XTV-CT/KTV-CT VPL-CT
For raychem Heating cables
IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16
3 / 14IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16
XTV, KTV
BTV and QTVR
VPL
Go to Step 5b
Go to Step 5a
Go to Step 5c
4
1/4 in(5 mm)
6 1/2 in(165 mm)
BTV and QTVR5a
• Pushbraidbacktocreatea pucker.
• Atpuckeruseascrew-driver to open braid.
• Bendheatingcableandwork it through opening in braid.
• Lightlyscoreinner jacket around and down as shown.
• Peeloffinnerjacket.
•Notchcore.
• Peelbuswirefromcore.
• Scorecorebetween bus wires at inner jacket.
• Bendandsnapcore.• Peelcorefrombuswire.• Removeanyremaining
core material from bus wires.
• Pullbraidtightto make pigtail.
go to step 6
4 / 14
6 1/2 in(165 mm)
XTV, KTV
1/2 in(13 mm)
6 in(152 mm)
6 in(152 mm)
VPL5B 5c
• Pushbraidbacktocreatea pucker.
• Atpuckeruseascrew-driver to open braid.
• Bendheatingcableandwork it through opening in braid.
• Lightlyscoreinner jacket around and down as shown.
• Peeloffinnerjacket.
• Cutandremove all fiber strands.
• Scoreandremove center spacer.
• Removeanyremaining fiber material from bus wires.
• Pullbraidtightto make pigtail.
• Pushbraidbackandbunchas tight as possible.
• Lightlyscoreinner jacket around and down as shown.
• Peeloffinnerjacket.
• Unwindheatingelement,cut and remove as shown.
• Lightlyscoreclear jacket around and down as shown.
• Bendheatingcable to break jacket at the score then peel off jacket.
• Pushbraidforward.Use a screwdriver to open braid as shown.
• Bendheatingcableandwork it through opening in braid.
• Removeinsulationfrom ends of bus wires.
• Pullbraidtightto make pigtail.
go to step 6 go to step 6
IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16
IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16 5 / 14
5/8 in(15 mm)
Make sure the buswires do not kink,
bunch, or crossover
1/2 in(13 mm)
1/2 in(13 mm)
1 in (25 mm)
6
8
10 11
TubesMake sure all strands
go into the tubes.
7
9
•Markthejacketas shown.
• Pushcoresealerontotheheating cable to the mark made in Step 6.
note: Extra force may be requiredforlargercablesorat lower temperatures.
• Slipthegreen/yellowtubeontothebraid.Heat-shrinkingisnotrequired.
• Trimbuswiresandbraid.
• Ifneeded,re-twistandstraightenbuswires,then insert into the guide tubes as shown.
• Removetheguidetubesanddispose of them in a plastic bag.
• Pullheatingcablebackintostandso1in(25mm)isexposedasshown.Usecablelubricantifneeded.
caution: Health Hazard. Wash hands after contact with sealant. consult
material safety data sheet ven 0058.
6 / 14
1in (25 mm)
Glass cloth tape
Pipe strap
Note: For 1 in (25 mm)and smaller pipes useadapter (purchasedseprately) and installbetween stand and pipe.
JBS-SPAadapter forsmall pipes Position
adapterthis sideup.
TrimSelf-regulating
heating cable
Eart
hLi
ne/
Neu
tral
Line
PowerTerminal
Block ToHeatingCable
Heating cableground (braid)
12
13
15 16
Notch
14
• Fastenstandtopipewithlabelfacingdesireddirectionofboxopening.Donotpinch heating cable.
• Loopandtapeextraheatingcabletopipe.
• Screwboxontostanduntilitstops.Donotovertighten.
• Insertcabletiethroughslotsonstandandbox,andtighten firmly to prevent box rotation.
• Loosenlocknut.• Liftboxandrotate.Makesuretabonthreadedpiecefits
into one of the four notches in box.• Tightenlocknut.
connecting Heating cable• Insertthetwoheatingcable
wires into the terminal block marked “To Heating Cable” and the heater’s braid marked “Earth” and tighten terminals. Confirm connection by pulling on the wires.
(Optional) to change direction of box opening:
IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16
IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16 7 / 14
RTDInput
R R W
Red White
Line
Line
/N
eutr
al
Eart
hPower
TerminalBlock
Power In
Pentair ThermalManagementrecommendsthe use of a
conduit drain toprevent watercondensation
build-up
Self-regulating orMI heating cable
RTD
Heating cablebraid (ground)
GLCBPhase APhase BGround
17
19
20
OptionalAlarm
Contacts
Com
NC
NO
To userannunciation
panel
Alarm voltage up to277 Vac (48 Vdc)
Com
NO
NC
Alarmdevice
18
connecting rtd• InsertthethreeRTDwires
into the terminal block marked“RTDInput.”Matchthecolors(RedstoR,WhitetoW),andtightenterminals.Confirm connection by pulling on the wires.
• Installconduitandfittingsasshown.Tominimize loosening due to pipe vibration, use flexible conduit.
• Pullinpowerandgroundwires,stripoff1/2 in (13 mm) of insulation and terminate.
• Finishedwiringdiagram.
connecting alarm• ThecontrollerhasaformC
contact for remote annunciation ofRTDfailureandlow/hightemperature alarms. If an externalalarmisrequired,then alarm wiring can exit the enclosure via the 1/2 inch plugged hole or the 3/4 inch power conduit hole as long as the insulation rating of the control wiring is the same as the power wiring.
Normally energized; changes state upon an alarm.
8 / 14
Weatherseal
le
Actual
Setpoint
Temperature
JBS-100-ECP-A
Power connection box and digital electronic controller
Type 4X
Input:
100-277 Vac, 50/60 Hz, 30 A
Output:
100-277 Vac, 30 A
Maximum Ambient: 140˚F (60˚C)
For maintaining temperatures up to 425˚F (220˚C)
in nonhazardous locations.
Use supply wires suitable for at least 221˚F (105˚C).
Use only with certified Raychem BTV, QTVR, XL-Tra
ce, XTV and VPL
heating cables and Raychem type A & D MI heating cables in
nonhazardous location.
© 2004-2014 Pentair Thermal M
anagement LLC
WWW.PENTAIRTHERMAL.COM
PN P000000173 H57496
05/14
21
• Installwirecover.• Programthecontroller.(Seethesection
“Programming the Controller” that follows.)• Installlid.• Applyinsulationandcladding.•Weather-sealthestandentry.• Leavetheseinstructionswiththeenduserfor
future reference.
IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16
IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16 9 / 14
Plug
Note: For 1 in (25 mm)and smaller pipes useadapter (purchasedseparately) and installbetween stand and pipe.
Positionadapterthis sideup.
JBS-SPAadapter forsmall pipes
1
2
• Insertplug(ItemK)intoslotingrommet through bottom of stand.
• Fastenstandtopipewithlabelfacingdesireddirectionofboxopening.Donotpinch heating cable.
• Planthelocationofthestandsothattheexcess cold lead can be coiled before entering the box.
Design A
Heating cable length Cold lead length Heating cable length Cold lead length
Design D
Design A: for single conductor cables only (61 series) Design D: for dual conductor cables only (32, 62 series)
For pyrotenax MI Heating cables
note: To ensure the MI heating cable is properly grounded, all MI cables must be installed with a grounding kit which is ordered separately (P000000279). Failure to use the grounding kit will void the warranty and can create a safety hazard by preventing normal operation of the ground fault circuit breaker.
10 / 14
Conduit hub
Grounding strap
1/2 in lock nut
7
•UsetheMICablegroundingkit(orderedseparately).
• Insertthecoldleadsthroughtheconduithub and secure.
• Addthegroundingstraptotheconduithuband then secure with 1/2 inch lock nut.
Trim
3
5 6
Notch
4
• Screwboxontostanduntilitstops.Donotovertighten.
• Insertcabletiethroughslotsonstandandbox,andtighten firmly to prevent box rotation.
• Loosenlocknut.• Liftboxandrotate.Makesuretabonthreadedpiecefits
into one of the four notches in box.• Tightenlocknut.
• Remove1/2in(13mm)plug and 1/2 in lock nut from side of enclosure.
(Optional) to change direction of box opening:
IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16
IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16
OptionalAlarm
Contacts
Com
NC
NO
To user annunciation panel
Line
Line
/N
eutr
al
Eart
h
PowerTerminal
Block
Power In
Pentair ThermalManagementrecommends the use of a
conduit drain to prevent water condensation
build-up
10
11
connecting alarm• ThecontrollerhasaformCcontactforremote
annunciation of low and high alarms. If an external alarmisrequired,thenalarmwiringcanexittheenclosure via the 3/4 inch power conduit hole, as long astheinsulationratingofthealarmwireisequaltothe power wire. (Per NEC 303-3 (c)).
Alarm RelayForm C: 2 A at 277 Vac, 2 A at 48 VdcNormally energized; changes state upon an alarm.
• Installconduitandfittingsasshown. To minimize loosening due to pipe vibration, use flexible conduit.
• Pullinpowerandgroundwires, strip off 1/2 in (13 mm) of insulation and terminate.
11 / 14
Eart
hLi
ne/
Neu
tral
Line
PowerTerminal
BlockTo
HeatingCable
MI heating cable
Grounding strap
RTDInput
R R W
Red White
8 9
connecting Heating cable• Insertthetwoheating
cable wires into the terminal block marked “To Heating Cable” and the grounding strap to “Earth” and tighten terminals. Confirm connection by pulling on the wires.
connecting rtd• InsertthethreeRTDwiresintotheterminalblockmarked“RTDInput”. Match the colors (Reds toR,WhitetoW),andtightenterminals. Confirm connection by pulling on the wires.
12 / 14
RTD
GLCBPhase APhase BAlarm
Ground
MI heating cable
PowerTerminal
BlockRTDInput
OptionalAlarm
Contacts
Weatherseal
le
Actual
Setpoint
Temperature
JBS-100-ECP-A
Power connection box and digital electronic controller
Type 4X
Input:
100-277 Vac, 50/60 Hz, 30 A
Output:
100-277 Vac, 30 A
Maximum Ambient: 140˚F (60˚C)
For maintaining temperatures up to 425˚F (220˚C)
in nonhazardous locations.
Use supply wires suitable for at least 221˚F (105˚C).
Use only with certified Raychem BTV, QTVR, XL-Tra
ce, XTV and VPL
heating cables and Raychem type A & D MI heating cables in
nonhazardous location.
© 2004-2014 Pentair Thermal M
anagement LLC
WWW.PENTAIRTHERMAL.COM
PN P000000173 H57496
05/14
12
13
• Finishedwiringdiagram.
• Installwirecover.• Programthecontroller.(Seethesection“Programming
the Controller” that follows.)• Installlid.• Applyinsulationandcladding.•Weather-sealthestandentry.• Leavetheseinstructionswiththeenduserforfuture
reference.
IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16
IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16
9 Voltbattery
Hold 3 Seconds
WARNINGShock Hazard
ALARMS / ERRORS:
rtd Err = Shorted or Open SensorHi Alr = High AlarmLo Alr = Low Alarm
Do not remove cover while energizedNe pas enlever le couvert tant que le régulateur est sous tension
TEMPERATURE
Next
MENU
Battery Connection
Up Down
ACTUAL
SETPOINT
SETTINGS:1 - *F or *C2 - Set Point3 - Dead Band4 - High Alarm5 - Low Alarm
JBS-100-EC-ADigital Thermostat
Menu DownUp
Next
Hold 3 Seconds
WARNINGShock Hazard
ALARMS / ERRORS:
rtd Err = Shorted or Open SensorHi Alr = High AlarmLo Alr = Low Alarm
Do not remove cover while energizedNe pas enlever le couvert tant que le régulateur est sous tension
TEMPERATURE
Next
MENU
Battery Connection
Up Down
ACTUAL
SETPOINT
SETTINGS:1 - *F or *C2 - Set Point3 - Dead Band4 - High Alarm5 - Low Alarm
JBS-100-EC-ADigital Thermostat
1a
2
ØØ
Hold 3 Seconds
WARNINGShock Hazard
ALARMS / ERRORS:
rtd Err = Shorted or Open SensorHi Alr = High AlarmLo Alr = Low Alarm
Do not remove cover while energizedNe pas enlever le couvert tant que le régulateur est sous tension
TEMPERATURE
Next
MENU
Battery Connection
Up Down
ACTUAL
SETPOINT
SETTINGS:1 - *F or *C2 - Set Point3 - Dead Band4 - High Alarm5 - Low Alarm
JBS-100-EC-ADigital Thermostat
1B
powering controller via Battery• Connect9VDCbattery(notprovided)tothesupplied
battery connector.• Plugthethebatteryconnectorontothetwopinsonthe
controller marked “Battery Connector.”
To program the controller, supply voltage to the controller in either of the following ways.
activating and navigating the Menu in set-up Mode• Toactivateset-upmode,pressMenu button for
approximately 5 seconds.
• Thedisplaywillchangetothedefaultmodeforunits.• Usetheup and down buttons to change values. Usethenext button to change to next display code/parameter.
•Whencompleted,securetheenclosurecover.
powering controller via line power
•Turnonbranchcircuitbreakerthatsuppliespowertothecontroller and heating cable.
WarnIng: shock Hazard. secure the wire cover in place with the four screws
before proceeding.
programming the controller
13 / 14
14 / 14
© 2004-2016 Pentair. PN P000000171
Pentair, BTV, XL-Trace, QTVR, XTV, VPL and Pyrotenax are owned by Pentair or its global affiliates. All other trademarks are the property of their respective owners. Pentair reserves the right to change specifications without prior notice.
WWW.PeNtaIrtHerMal.COM
parameters
alarms
The first parameter displayed during set-up mode isunits(°For°C).Otherparameters,theirdefaultvalues, and minimum and maximum values, are shown in the following table.
The following table lists the error or alarm codes and their respective faults:
Alarm RelayForm C: 2 A at 277 Vac, 2 A at 48 VdcNormally energized; changes state upon an alarm.
note:1. The minimum high temperature alarm set point must always be larger than the maintain set
point plus the deadband plus 5°F (3°C).2. The maximum low temperature alarm set point must always be smaller than the maintain set
point minus the deadband.
display code parameter default Min. Max.
1 Units °F or °C °F — —
2 Maintain set point 40°F 32°F (0°C) 425°F (218°C)
3 Deadband 5°F 2°F (2°C) 10°F (10°C)
4 High Alarm 1 Off 38°F (3°C) 482°F (250°C)
5 Low Alarm 2 Off 20°F (–6°C) 420°F (216°C)
alarm / error codes Fault
rtd Err ShortedoropenRTDsensor
Hi Alr High Temperature Alarm
Lo Alr Low Temperature Alarm
IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16
NOrtH aMerICaTel: +1.800.545.6258Fax: +1.800.527.5703Tel: +1.650.216.1526Fax: [email protected]
eurOPe, MIddle east, afrICaTel: +32.16.213.511Fax: [email protected]
asIa PaCIfICTel: +86.21.2412.1688Fax: [email protected]
latIN aMerICaTel: +1.713.868.4800Fax: [email protected]
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