JBS-100-ECP-A - TC-E...1 / 14 JBS-100-ECP-A Combination power Conne Ction box and digital...

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JBS-100-ECP-ACombination power ConneCtion box and digital eleCtroniC Controllerinstallation instruCtions

IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16

JBS-100-ECP-A withPyrotenax MI heating cableusing required MI cable grounding kit

JBS-100-ECP-A withRaychem heating cable

ActualSetpoint

Temperature

JBS-100-ECP-APower connection box and digital electronic controller

Type 4XInput:

100-277 Vac, 50/60 Hz, 30 A

Output:

100-277 Vac, 30 A

Maximum Ambient: 140˚F (60˚C)

For maintaining temperatures up to 425˚F (220˚C)

in nonhazardous locations.

Use supply wires suitable for at least 221˚F (105˚C).

Use only with certified Raychem BTV, QTVR, XL-Trace, XTV and VPL

heating cables and Raychem type A & D MI heating cables in

nonhazardous location.

© 2004-2014 Pentair Thermal Management LLC

WWW.PENTAIRTHERMAL.COM

PN P000000173 H57496 05/14

ActualSetpoint

Temperature

JBS-100-ECP-APower connection box and digital electronic controller

Type 4XInput:

100-277 Vac, 50/60 Hz, 30 A

Output:

100-277 Vac, 30 A










PN P000000173 H57496 05/14

descrIptIOnThe Raychem JBS-100-ECP-A is an electric heat-tracing power connection / electronic controller combination housed in a NEMA 4X rated enclosure. It is designed for use only with Raychem BTV-CR, XL-Trace, BTV-CT, QTVR-CT, XTV-CT, VPL-CT, KTV-CT, and Pyrotenax MI heating cables in nonhazardous locations.These kits may be installed at temperatures as low as −40°F (−40°C). For easier installation store above freezing until just before installation.The controller can be programmed to maintain temperatures of 425°F (220°C). It operates at voltages from 100 to 277 Vac and can switch current up to 30 Amps.For technical support call Pentair Industrial Heat Tracing Solutions at (800) 545-6258.

tOOls requIred• Wirecutters • Pliersoradjustablewrench• Utilityknife • Largeslottedscrewdriver• Needlenosepliers • Smallslottedscrewdriver• Wirestripper(forVPL-CT)

addItIOnal MaterIals requIred• Pipestrap• GT-66orGS-54fiberglasstape• MIcablegroundingkit(forMIcableinstallations) CatalogNo:MI-GROUND-KIT

• AT-180aluminumtape• Smallpipeadapter(for1in(25mm)andsmallerpipes)

Catalog No: JBS-SPA

This component is an electrical device that must be installed correctly to ensure proper operation and to prevent shock or fire. Read these important warnings and carefully follow all of the installation instructions.

• Tominimizethedangeroffirefromsustainedelectricalarcingif the heating cable is damaged or improperly installed, and to comply with the requirements of Pentair Industrial Heat Tracing Solutions, agency certifications, and the National Electrical Code, ground-fault equipment protection must be used. Arcing may not be stopped by conventional circuit breakers.

• ComponentapprovalsandperformancearebasedontheuseofPentair Industrial Heat Tracing Solutions-specified parts only. Do not use substitute parts or vinyl electrical tape.• Theblackheatingcablecoreandfibersareconductiveandcan

short. They must be properly insulated and kept dry.• Damagedbuswirescanoverheatorshort.Donotbreakbuswire

strands when scoring the jacket or core.• Keepcomponentsandheatingcableendsdrybeforeandduring

installation.• Useonlyfireresistantinsulationmaterials,suchasfiberglass

wrap or flame-retardant foam.

HealtH Hazard: Prolonged or repeated contact with the sealant in the core sealer may cause skin irritation. Wash hands thoroughly. Overheating or burning the sealant will produce fumes that may cause polymer fume fever. Avoid contamination of cigarettes or tobacco. Consult MSDS VEN 0058 for further information.

CHEMTREC 24-hour emergency telephone: (800) 424-9300

Non-emergency health and safety information: (800) 545-6258.

WARNING: CAUTION:

KIt cOntents

Item qty description

A 1 LidB 1 WirecoverC 1 Box with electronicsD 1 Green/yellowtubeE 1 Core sealer (for use with Raychem heating cables only)F 1 Battery connector G 1 StandwithRTDH 1 Cable lubricant (for use with Raychem heating cables only)I 1 Cable tie J 1 MI cable grounding kit (ordered separately; P000000279)K 1 Plug (for use with MI cable installations only)

apprOvalsNonhazardous locations

AG

F

HI

B

C

D

EK

J

ActualSetpoint

TemperatureJBS-100-ECP-A

Power connection box and digital electronic controller

Type 4XInput:

100-277 Vac, 50/60 Hz, 30 A

Output:

100-277 Vac, 30 A










PN P000000173 H57496 05/14

Hold 3 Seconds

WARNINGShock Hazard

ALARMS / ERRORS:

rtd Err = Shorted or Open Sensor

Hi Alr = High Alarm

Lo Alr = Low AlarmDo not remove cover while energized

Ne pas enlever le couvert tant que le

régulateur est sous tension

TEMPERATURENext

MENU

Battery

Connection

UpDown

ACTUALSETPOINT

SETTINGS:1 - *F or *C

2 - Set Point

3 - Dead Band

4 - High Alarm

5 - Low AlarmJBS-100-EC-A

Digital Thermostat

2 / 14

12 in(30 cm)Indentation on VPL

heating cables only).

Do not cut braid.

7 1/2 in(190 mm)

1

3

18 in(45 cm)

Label on standindicatesdirection ofbox opening.

Drainhole

2

• Allowapproximately24in(60 cm) of heating cable for installation. For VPL, cut cable 12 in (30 cm) from bus indentation.

• Cutoffheatingcableendat about 45° for easier insertion.

• Lightlyscoreouterjacketaroundanddownasshown.• Bendheatingcabletobreakjacketatscore,thenpeeloff

jacket.

• Optional:Ifstandistobeinstalled on bottom side of pipe, knock out drain hole prior to inserting cable.

•Withlabelonstandfacingdesired direction of box opening, push 18 in (45 cm) of heating cable through stand. Usecablelubricantifneeded.

• Squareoffcableendwith 90° cut.

• do not attach stand to pipe until step 12.

Clear jacket

Inner jacket

Braid

Outerjacket

Heating element

Insulated bus wire

Bus wire connection

Inner jacket

Outer jacket

Spacer

Conductive fiber

Bus wire

Braid

Bus wire

Conductive core

Inner jacket

Braid

Outerjacket

BTV-CR, BTV-CT,QTVR-CT

XTV-CT/KTV-CT VPL-CT

For raychem Heating cables


3 / 14IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16

XTV, KTV

BTV and QTVR

VPL

Go to Step 5b

Go to Step 5a

Go to Step 5c

4

1/4 in(5 mm)

6 1/2 in(165 mm)

BTV and QTVR5a

• Pushbraidbacktocreatea pucker.

• Atpuckeruseascrew-driver to open braid.

• Bendheatingcableandwork it through opening in braid.

• Lightlyscoreinner jacket around and down as shown.

• Peeloffinnerjacket.

•Notchcore.

• Peelbuswirefromcore.

• Scorecorebetween bus wires at inner jacket.

• Bendandsnapcore.• Peelcorefrombuswire.• Removeanyremaining

core material from bus wires.

• Pullbraidtightto make pigtail.

go to step 6

4 / 14

6 1/2 in(165 mm)

XTV, KTV

1/2 in(13 mm)

6 in(152 mm)

6 in(152 mm)

VPL5B 5c

• Pushbraidbacktocreatea pucker.

• Atpuckeruseascrew-driver to open braid.




• Cutandremove all fiber strands.

• Scoreandremove center spacer.

• Removeanyremaining fiber material from bus wires.


• Pushbraidbackandbunchas tight as possible.



• Unwindheatingelement,cut and remove as shown.

• Lightlyscoreclear jacket around and down as shown.

• Bendheatingcable to break jacket at the score then peel off jacket.

• Pushbraidforward.Use a screwdriver to open braid as shown.


• Removeinsulationfrom ends of bus wires.


go to step 6 go to step 6


IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463 05/16 5 / 14

5/8 in(15 mm)

Make sure the buswires do not kink,

bunch, or crossover

1/2 in(13 mm)

1/2 in(13 mm)

1 in (25 mm)

6

8

10 11

TubesMake sure all strands

go into the tubes.

7

9

•Markthejacketas shown.

• Pushcoresealerontotheheating cable to the mark made in Step 6.

note: Extra force may be requiredforlargercablesorat lower temperatures.

• Slipthegreen/yellowtubeontothebraid.Heat-shrinkingisnotrequired.

• Trimbuswiresandbraid.

• Ifneeded,re-twistandstraightenbuswires,then insert into the guide tubes as shown.

• Removetheguidetubesanddispose of them in a plastic bag.

• Pullheatingcablebackintostandso1in(25mm)isexposedasshown.Usecablelubricantifneeded.

caution: Health Hazard. Wash hands after contact with sealant. consult

material safety data sheet ven 0058.

6 / 14

1in (25 mm)

Glass cloth tape

Pipe strap

Note: For 1 in (25 mm)and smaller pipes useadapter (purchasedseprately) and installbetween stand and pipe.

JBS-SPAadapter forsmall pipes Position

adapterthis sideup.

TrimSelf-regulating

heating cable

Eart

hLi

ne/

Neu

tral

Line

PowerTerminal

Block ToHeatingCable

Heating cableground (braid)

12

13

15 16

Notch

14

• Fastenstandtopipewithlabelfacingdesireddirectionofboxopening.Donotpinch heating cable.

• Loopandtapeextraheatingcabletopipe.

• Screwboxontostanduntilitstops.Donotovertighten.

• Insertcabletiethroughslotsonstandandbox,andtighten firmly to prevent box rotation.

• Loosenlocknut.• Liftboxandrotate.Makesuretabonthreadedpiecefits

into one of the four notches in box.• Tightenlocknut.

connecting Heating cable• Insertthetwoheatingcable

wires into the terminal block marked “To Heating Cable” and the heater’s braid marked “Earth” and tighten terminals. Confirm connection by pulling on the wires.

(Optional) to change direction of box opening:



RTDInput

R R W

Red White

Line

Line

/N

eutr

al

Eart

hPower

TerminalBlock

Power In

Pentair ThermalManagementrecommendsthe use of a

conduit drain toprevent watercondensation

build-up

Self-regulating orMI heating cable

RTD

Heating cablebraid (ground)

GLCBPhase APhase BGround

17

19

20

OptionalAlarm

Contacts

Com

NC

NO

To userannunciation

panel

Alarm voltage up to277 Vac (48 Vdc)

Com

NO

NC

Alarmdevice

18

connecting rtd• InsertthethreeRTDwires

into the terminal block marked“RTDInput.”Matchthecolors(RedstoR,WhitetoW),andtightenterminals.Confirm connection by pulling on the wires.

• Installconduitandfittingsasshown.Tominimize loosening due to pipe vibration, use flexible conduit.

• Pullinpowerandgroundwires,stripoff1/2 in (13 mm) of insulation and terminate.

• Finishedwiringdiagram.

connecting alarm• ThecontrollerhasaformC

contact for remote annunciation ofRTDfailureandlow/hightemperature alarms. If an externalalarmisrequired,then alarm wiring can exit the enclosure via the 1/2 inch plugged hole or the 3/4 inch power conduit hole as long as the insulation rating of the control wiring is the same as the power wiring.

Normally energized; changes state upon an alarm.

8 / 14

Weatherseal

le

Actual

Setpoint

Temperature

JBS-100-ECP-A


Type 4X

Input:

100-277 Vac, 50/60 Hz, 30 A

Output:

100-277 Vac, 30 A





Use only with certified Raychem BTV, QTVR, XL-Tra

ce, XTV and VPL



© 2004-2014 Pentair Thermal M

anagement LLC


PN P000000173 H57496

05/14

21

• Installwirecover.• Programthecontroller.(Seethesection

“Programming the Controller” that follows.)• Installlid.• Applyinsulationandcladding.•Weather-sealthestandentry.• Leavetheseinstructionswiththeenduserfor

future reference.



Plug

Note: For 1 in (25 mm)and smaller pipes useadapter (purchasedseparately) and installbetween stand and pipe.

Positionadapterthis sideup.

JBS-SPAadapter forsmall pipes

1

2

• Insertplug(ItemK)intoslotingrommet through bottom of stand.

• Fastenstandtopipewithlabelfacingdesireddirectionofboxopening.Donotpinch heating cable.

• Planthelocationofthestandsothattheexcess cold lead can be coiled before entering the box.

Design A

Heating cable length Cold lead length Heating cable length Cold lead length

Design D

Design A: for single conductor cables only (61 series) Design D: for dual conductor cables only (32, 62 series)

For pyrotenax MI Heating cables

note: To ensure the MI heating cable is properly grounded, all MI cables must be installed with a grounding kit which is ordered separately (P000000279). Failure to use the grounding kit will void the warranty and can create a safety hazard by preventing normal operation of the ground fault circuit breaker.

10 / 14

Conduit hub

Grounding strap

1/2 in lock nut

7

•UsetheMICablegroundingkit(orderedseparately).

• Insertthecoldleadsthroughtheconduithub and secure.

• Addthegroundingstraptotheconduithuband then secure with 1/2 inch lock nut.

Trim

3

5 6

Notch

4

• Screwboxontostanduntilitstops.Donotovertighten.

• Insertcabletiethroughslotsonstandandbox,andtighten firmly to prevent box rotation.

• Loosenlocknut.• Liftboxandrotate.Makesuretabonthreadedpiecefits

into one of the four notches in box.• Tightenlocknut.

• Remove1/2in(13mm)plug and 1/2 in lock nut from side of enclosure.

(Optional) to change direction of box opening:



OptionalAlarm

Contacts

Com

NC

NO

To user annunciation panel

Line

Line

/N

eutr

al

Eart

h

PowerTerminal

Block

Power In

Pentair ThermalManagementrecommends the use of a

conduit drain to prevent water condensation

build-up

10

11

connecting alarm• ThecontrollerhasaformCcontactforremote

annunciation of low and high alarms. If an external alarmisrequired,thenalarmwiringcanexittheenclosure via the 3/4 inch power conduit hole, as long astheinsulationratingofthealarmwireisequaltothe power wire. (Per NEC 303-3 (c)).

Alarm RelayForm C: 2 A at 277 Vac, 2 A at 48 VdcNormally energized; changes state upon an alarm.

• Installconduitandfittingsasshown. To minimize loosening due to pipe vibration, use flexible conduit.

• Pullinpowerandgroundwires, strip off 1/2 in (13 mm) of insulation and terminate.

11 / 14

Eart

hLi

ne/

Neu

tral

Line

PowerTerminal

BlockTo

HeatingCable

MI heating cable

Grounding strap

RTDInput

R R W

Red White

8 9

connecting Heating cable• Insertthetwoheating

cable wires into the terminal block marked “To Heating Cable” and the grounding strap to “Earth” and tighten terminals. Confirm connection by pulling on the wires.

connecting rtd• InsertthethreeRTDwiresintotheterminalblockmarked“RTDInput”. Match the colors (Reds toR,WhitetoW),andtightenterminals. Confirm connection by pulling on the wires.

12 / 14

RTD

GLCBPhase APhase BAlarm

Ground

MI heating cable

PowerTerminal

BlockRTDInput

OptionalAlarm

Contacts

Weatherseal

le

Actual

Setpoint

Temperature

JBS-100-ECP-A


Type 4X

Input:

100-277 Vac, 50/60 Hz, 30 A

Output:

100-277 Vac, 30 A





Use only with certified Raychem BTV, QTVR, XL-Tra

ce, XTV and VPL



© 2004-2014 Pentair Thermal M

anagement LLC


PN P000000173 H57496

05/14

12

13

• Finishedwiringdiagram.

• Installwirecover.• Programthecontroller.(Seethesection“Programming

the Controller” that follows.)• Installlid.• Applyinsulationandcladding.•Weather-sealthestandentry.• Leavetheseinstructionswiththeenduserforfuture

reference.



9 Voltbattery

Hold 3 Seconds

WARNINGShock Hazard

ALARMS / ERRORS:

rtd Err = Shorted or Open SensorHi Alr = High AlarmLo Alr = Low Alarm

Do not remove cover while energizedNe pas enlever le couvert tant que le régulateur est sous tension

TEMPERATURE

Next

MENU

Battery Connection

Up Down

ACTUAL

SETPOINT

SETTINGS:1 - *F or *C2 - Set Point3 - Dead Band4 - High Alarm5 - Low Alarm

JBS-100-EC-ADigital Thermostat

Menu DownUp

Next

Hold 3 Seconds

WARNINGShock Hazard

ALARMS / ERRORS:



TEMPERATURE

Next

MENU

Battery Connection

Up Down

ACTUAL

SETPOINT



1a

2

ØØ

Hold 3 Seconds

WARNINGShock Hazard

ALARMS / ERRORS:



TEMPERATURE

Next

MENU

Battery Connection

Up Down

ACTUAL

SETPOINT



1B

powering controller via Battery• Connect9VDCbattery(notprovided)tothesupplied

battery connector.• Plugthethebatteryconnectorontothetwopinsonthe

controller marked “Battery Connector.”

To program the controller, supply voltage to the controller in either of the following ways.

activating and navigating the Menu in set-up Mode• Toactivateset-upmode,pressMenu button for

approximately 5 seconds.

• Thedisplaywillchangetothedefaultmodeforunits.• Usetheup and down buttons to change values. Usethenext button to change to next display code/parameter.

•Whencompleted,securetheenclosurecover.

powering controller via line power

•Turnonbranchcircuitbreakerthatsuppliespowertothecontroller and heating cable.

WarnIng: shock Hazard. secure the wire cover in place with the four screws

before proceeding.

programming the controller

13 / 14

14 / 14

© 2004-2016 Pentair. PN P000000171

Pentair, BTV, XL-Trace, QTVR, XTV, VPL and Pyrotenax are owned by Pentair or its global affiliates. All other trademarks are the property of their respective owners. Pentair reserves the right to change specifications without prior notice.

WWW.PeNtaIrtHerMal.COM

parameters

alarms

The first parameter displayed during set-up mode isunits(°For°C).Otherparameters,theirdefaultvalues, and minimum and maximum values, are shown in the following table.

The following table lists the error or alarm codes and their respective faults:

Alarm RelayForm C: 2 A at 277 Vac, 2 A at 48 VdcNormally energized; changes state upon an alarm.

note:1. The minimum high temperature alarm set point must always be larger than the maintain set

point plus the deadband plus 5°F (3°C).2. The maximum low temperature alarm set point must always be smaller than the maintain set

point minus the deadband.

display code parameter default Min. Max.

1 Units °F or °C °F — —

2 Maintain set point 40°F 32°F (0°C) 425°F (218°C)

3 Deadband 5°F 2°F (2°C) 10°F (10°C)

4 High Alarm 1 Off 38°F (3°C) 482°F (250°C)

5 Low Alarm 2 Off 20°F (–6°C) 420°F (216°C)

alarm / error codes Fault

rtd Err ShortedoropenRTDsensor

Hi Alr High Temperature Alarm

Lo Alr Low Temperature Alarm


NOrtH aMerICaTel: +1.800.545.6258Fax: +1.800.527.5703Tel: +1.650.216.1526Fax: [email protected]

eurOPe, MIddle east, afrICaTel: +32.16.213.511Fax: [email protected]

asIa PaCIfICTel: +86.21.2412.1688Fax: [email protected]

latIN aMerICaTel: +1.713.868.4800Fax: [email protected]

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