GYPROCK STRATAWALL™ INTER-TENANCY WALL SYSTEMS
INSTALLATION GUIDE
CONTENTSIntroduction 2
Applications 2
System Features 2
Components 3 – 5
Design Considerations 6 – 8
Handling & Storage 8
System Selection 9 – 13
Installation Details 14 – 17
Junction Details 18 – 20
Penetration Details 21 – 23
Health, Safety & Guarantee 24
Contact Information 24
INTRODUCTIONThe Gyprock StrataWall™ Systems are designed to provide separating walls between units in high rise buildings.
Gyprock StrataWall is a range of systems characterised by a fire barrier between the finishing linings. To accommodate services, cavities are formed by separate framing on one or both sides. The finishing linings are fixed to the separate framing, or directly applied to one side of the fire barrier. The fire barrier allows the finishing linings to be installed as per normal decorative linings, and to incorporate services and penetrations.
The basis of the fire performance is the fire barrier which consists of one or two layers of 25mm Gyprock Shaft Liner Panel between purpose designed H-studs. The H-studs are installed between a unique folding track (patent pending) at top and bottom. The folding tracks allow the Shaft Liner Panels to be installed rapidly and with little lifting.
The basis of the acoustic performance is the insulated single or double cavity. This provides discontinuous construction for impact isolation.
Additional systems are available for:
• Higher acoustic performance.
• Security rating.
• Impact damage rating.
APPLICATIONSCSR Gyprock StrataWall systems are designed as non-loadbearing separating walls for Class 2 & 3 buildings that have concrete floors. Systems are available with FRL –/60/60 to FRL –/120/120 and sound ratings to meet BCA requirements.
System Features• Fire Barrier is created with one or two layers of Gyprock
Shaft Liner Panel in H-studs and tracks.
• Tested fire, acoustic and structural performance.
• Unique folding wall track (patent pending), enables fast installation of fire barrier with little lifting of Shaft Liner Panels.
• Light weight system installed by a single trade.
• Systems available for wet areas.
• Services may be included in wall cavities.
FIG 1: STRATAWALL FOLDING TRACK AND H-STUDS
H-Stud
25mm Gyprock Shaft Liner Panel
Fold line
Restraint tab
H-Stud
25mm Gyprock Shaft Liner Panel
Fold line
Restraint tab
IBS rod
GYPROCK STRATAWALL™ SYSTEMS 2
Gyprock Standard Plasterboard – Recessed Edge
Features• Recessed long edges to assist
in producing smooth even and continuous surface once jointed.
• Square edge and square edge/recessed edge also available.
• 10mm and 13mm thickness.
• Manufactured to the requirements specified in AS2588 : 1998 – Gypsum Plasterboard.
Applications• Internal walls and ceilings.
Gyprock Shaft Liner Panel
Features• Machine made sheet composed
of a glass fibre reinforced gypsum core encased in a heavy duty liner board.
• 25mm thick with a mass of approximately 19.8kg/m2
Applications• Fire rated separating walls and service shafts.
Gyprock Aquachek™
Features• Specially processed
plasterboard.
• Both the core and linerboard facing are treated in manufacture to withstand the effects of moisture and high humidity.
• Manufactured to the requirements specified in American Society for Testing and Materials C630.
• For use as a wall and ceiling lining in ‘wet areas’ and high moisture areas in residential and commercial applications.
• Recessed edges allow flush jointing to Recessed Edge Plasterboard.
Applications• Gyprock Aquachek is a suitable substrate for ceramic tiles.
• Usage areas include bathrooms, kitchens, laundries. garages and ceiling applications such as walkways and verandahs.
• The Gyprock Aquachek Wet Area Lining System is suitable for walls in high, medium and low risk level wet areas as defined in AS3740.
Gyprock Soundchek™
Features• Designed to provide enhanced
acoustic resistance in wall and ceiling systems.
• A machine made sheet composed of a high density gypsum core encased in a heavy duty linerboard.
• Long edges are recessed to assist in producing a smooth, even and continuous surface once jointed.
• 13mm thickness.
• Manufactured to the requirements specified in AS2588 : 1998 – Gypsum Plasterboard.
Applications• Internal walls where a higher sound rating is required.
Gyprock Fyrchek™
Features• Suitable for wall and ceiling
systems where a fire rating is to be achieved, or where acoustic performance is required.
• Composed of a specially processed glass fibre reinforced gypsum core encased in a heavy duty pink liner board.
• Long edges are recessed for flush jointing.
Applications• Fire rated walls and ceilings.
• High performance acoustic rated walls and ceilings.
COMPONENTS
Linings
CeminSeal™ Wallboard
Features• CeminSeal Wallboard Sheet
conforms to the requirements of AS2908.2 : 1992 ‘Cellulose-cement products Part 2: Flat sheets’. Type B, Category 3.
• Features an embedded micro waterblock technology that prevents water penetrating into the sheet, repelling water and providing a more stable sheet.
• Long edges are recessed to enable seamless jointing.
• In accordance with the Building Code of Australia, Part 3.7.1.2, Cemintel fibre cement sheets can be used wherever non-combustible material is required by the code.
Applications• Wet area such as bathrooms, laundries and semi-exposed ceilings and
soffits.
• Impact resistant walls.
GYPROCK STRATAWALL™ SYSTEMS 3
Fire Barrier • Gyprock Shaft Liner Panel One or two layers in H-studs and tracks.
Fasteners• Gyprock Plasterboard Laminating Screw: 40mm x Nº10. for fixing plasterboard to Shaft Liner
Panels.
Order Nº Pack Qty
12215 1000
• Drill-point wafer-head screw: 10g x 16mm, for fixing H Stud to tracks.
Order Nº Pack Qty
39367 1000
40914 100
• Needle-point screw: 6g – 18 x 25mm for fixing 13mm plasterboard to
steel studs.
Order Nº Pack Qty
10606 1000
• Track fasteners: Must be steel e.g. power actuated concrete nails, flat or round head expansion anchors.
Sealants• Gyprock Wet Area Acrylic Sealant:
Order Nº Pack Qty
10902 450g tube
• Gyprock Fire Mastic:
Order Nº Pack Qty
10924 600ml tube
Promat™ IBS RodUsed at the top of the fire barrier.
Nom. Size Order Nº Length
22mmø 51632 100m
29mmø 29243 60m
NOTE: Use 22mmø rod for gaps up to 19mm.Use 29mmø rod for gaps up to 26mm.
TABLE 1: GYPROCK PRODUCT WEIGHTS
Colour shading behind each product approximates the colour of the product face l iner sheets. For detailed sheet sizes and availability, contact the CSR Gyprock Sales Centre in your region or refer to www.gyprock.com.au
Gyprock Lining Products Thickness mm
Mass kg/m2
Standard PlasterboardRecessed Edge
10 6.5
13 8.5
Standard PlasterboardRecessed Edge/Square Edge
10 6.5
13 8.5
Standard PlasterboardSquare Edge 10 6.5
Supaceil™ 10 6.1*
Soundchek™ 13 13.0
Aquachek™10 8.0
13 10.4
Impactchek™ 13 10.3
Superchek™ 10 10.4
EC08™ Partition 13 9.3
EC08™ Fire 13 10.5
EC08™ Impact 13 12.1
Flexible 6.5 4.25
Fyrchek™13 10.5
16 12.5
Fyrchek™ MR13 10.7
16 13.5
Perforated Sheet 13 10.0
Shaft Liner Panel 25 19.8
* 6.5kg/m2 available in Western Australia
Cemintel™ Fibre Cement Product Thickness mm
Mass kg/m2
CeminSeal™ Wallboard 9 14.3
GYPROCK STRATAWALL™ SYSTEMS 4
Steel H-studGyprock StrataWall systems incorporate 25mm or 50mm H-studs to support the Shaft Liner Panels at vertical joints. They are made from 0.55mm BMT G275 galvanised steel.
Nom. Size Order Nº Length
25mm 39156 3000mm
50mm 74016 3000mm
Folding Wall TrackFolding Wall Track is used in the following applications:
• To locate and support H-studs and Shaft Liner Panels at the top and the bottom of wall.
• Support of Shaft Liner Panels at the ends of wall.
Nom. Size Order Nº Length
25mm 74014 3000mm
50mm 74015 3000mm
Fold line
Restraint tab
Slot for screw fixing (where noted)
50
5050
Fold line
Restraint tab
Slot for screw fixing(where noted)
50
5025
Insulation Product Abbreviation used in system tables
50mm Bradford Glasswool Partition batts, 450 or 600mm – 11kg/m3 50 GW Partition 11kg
75mm Bradford Glasswool Partition batts, 450 or 600mm – 11kg/m3 75 GW Partition 11kg
50mm Bradford Glasswool Partition batts, 450 or 600mm – 14kg/m3 50 GW Partition 14kg
75mm Bradford Glasswool Partition batts, 450 or 600mm – 14kg/m3 75 GW Partition 14kg
100mm Bradford Glasswool Partition batts, 450 or 600mm – 14kg/m3 100 GW Partition 14kg
110mm Bradford Glasswool Partition batts, 600mm – 11kg/m3 110 GW Partition 11kg
88mm Bradford SoundScreen R2.5 Wall batts – 30kg/m3 88mm RW SoundScreen R2.5
Tontine TSB 2 (50mm) Polyester Insulation TSB2 Polyester batts
Tontine TSB 3 (65mm) Polyester Insulation TSB3 Polyester batts
Tontine TSB 5 (85mm) Polyester Insulation TSB5 Polyester batts
Insulation
25mm
34mm
50mm
34mm
GYPROCK STRATAWALL™ SYSTEMS 5
DESIGN CONSIDERATIONS
Structural DesignGyprock StrataWall systems are non-loadbearing. The walls are designed to BCA Specification C1.8 Clause 3.4 Walls Generally, including pressure of 0.25kPa.
Shelf loads and internal wind pressures must be determined by the project structural engineer and the studs must be designed to suit. H-studs are not suitable for shelf loading.
Wall tracks are to be fixed to the structure at 600mm maximum centres. Each fixing is to be designed for a minimum shear load of 0.75kN and to suit the design pressure.
Fire ResistanceThe Gyprock StrataWall systems in this manual have been tested and assessed by Warrington Fire Research in accordance with the principles of AS1530.4. They are suitable for the stated FRL when designed in accordance with the structural considerations above. Report Nº21241.
Acoustic PerformanceThe acoustic performance of wall systems is expressed in terms of Rw and Rw+Ctr. They have been assessed by Norman Disney Young (Report NºRP 02267S), and the ratings refer to expected laboratory performance. Laboratory testing to AS/NZS1276.1 has been performed by National Acoustic Laboratories. Reports ATF–1910, ATF–1912, ATF-1932.
Some systems rely on cavities that are completely filled with insulation. Contact CSR Gyprock for performance values where there is any change to the system specification. The site performance of the systems may be affected by sound flanking, the effectiveness of workmanship, and the inclusion of structural elements and bridging items. The building designer must pay special attention to airborne and structural flanking paths to minimise the difference between laboratory and field performance.
SubstitutionPlasterboard linings and barriers, and fibre cement linings, must be as specified in the system and be supplied by CSR Gyprock and Fibre Cement. No statement of performance will be provided by CSR when other product brands are used.
Wallboard & Plasterboard FixingWalls may be built to achieve a particular ‘Level of Finish’ as defined in AS/NZS2589.1. The Level of Finish specified can have requirements for frame alignment, jointing, back-blocking methods and sheet orientation. Cemintel Wallboard and Gyprock plasterboard may be installed vertically or horizontally, although for some Levels of Finish, horizontal sheeting must be used.
In wet areas, Gyprock Aquachek of the same thickness shall be used in lieu of Gyprock Standard Plasterboard. Walls lined with Gyprock plasterboard or Cemintel Wallboard may be finished with tiles. For tiles greater than 32kg/m2 or over 6.5mm thickness, specific installation details apply. Refer to the appropriate installation manual.
Control JointsControl joints must be installed to allow for structural movement. Allowance for movement must be made through the frame, lining and any tiles. Refer to construction details in this guide.
Control joints must be installed at the following locations:
• At all construction joints in the building.
• At changes of the structural support system.
• At junctions with other building elements.
• At changes of the lining material.
• For walls with plasterboard outer layer – at 12m maximum centres.
• For non-tiled internal walls with fibre cement outer layer – at 7.2m maximum centres.
• For tiled internal walls with fibre cement outer layer – at 4.2m maximum centres.
Fixing & JointingRefer to publication GYP544 Gyprock Steel Frame Wall Systems Installation Guide for details on sheet fixing and jointing.
Refer to publication GYP546 Gyprock Shaft Systems for laminated service systems fixing details.
GYPROCK STRATAWALL™ SYSTEMS 6
TABLE 1: MAXIMUM WALL HEIGHT WITH H-STUDS AT 600mm CENTRES
Wall TypeWind Loading
PservicekPa
Maximum Wall Height (m)
25H55 H-studs at 600mm ctrs 50H55 H-studs at 600mm ctrs
0.25 3.0 –
or or
0.25 – 3.0
TABLE 2: MAXIMUM WALL HEIGHT WITH C-STUDS AT 600mm CENTRES – WALL SYSTEM FRL –/60/60
Wall TypeFRL–/60/60
Wind LoadingPservice
kPa
Wall Lining(both sides)
Maximum Wall Height (m) with Rondo C-Studs at 600mm centres
Stud – C64 Stud – C76 Stud – C92
0.50 0.75 1.15 0.55 0.75 0.55 0.75
0.25
13mm Gyprock plasterboards 2.72 3.13 3.53 3.20 3.30* 3.30* 3.30*
13mm Fyrchek 2.72 3.13 3.53 3.20 3.58 3.60* 3.60*
6 or 9mm Cemintel Wallboard 2.72 3.00* 3.00* 3.00* 3.00* 3.00* 3.00*
0.35
13mm Gyprock plasterboards 2.34 2.80 3.15 2.76 3.20 3.06 3.30*
13mm Fyrchek 2.34 2.80 3.15 2.76 3.20 3.06 3.60*
6 or 9mm Cemintel Wallboard 2.34 2.80 3.00* 2.76 3.00* 3.00* 3.00*
0.50
13mm Gyprock plasterboards 1.95 2.47 2.80 2.32 2.73 2.56 2.96
13mm Fyrchek 1.95 2.47 2.80 2.32 2.73 2.56 2.96
6 or 9mm Cemintel Wallboard 1.95 2.47 2.80 2.32 2.73 2.56 2.96
TABLE 3: MAXIMUM WALL HEIGHT WITH C-STUDS AT 600mm CENTRES – WALL SYSTEM FRL –/90/90 (FRL –/120/120 SYSTEMS MUST USE 13mm FYRCHEK BOTH SIDES AND HEIGHTS MARKED * ARE LIMITED TO 3.20m)
Wall TypeFRL –/90/90
Wind LoadingPservice
kPa
Wall Lining(both sides)
Maximum Wall Height (m) with Rondo C-Studs at 600mm centres
Stud – C64 Stud – C76 Stud – C92
0.50 0.75 1.15 0.55 0.75 0.55 0.75
0.25
13mm Gyprock plasterboards 2.72 3.13 3.20* 3.20 3.20* 3.20* 3.20*
13mm Fyrchek 2.72 3.13 3.30* 3.20 3.30* 3.30* 3.30*
6 or 9mm Cemintel Wallboard 2.72 3.00* 3.00* 3.00* 3.00* 3.00* 3.00*
0.35
13mm Gyprock plasterboards 2.34 2.80 3.15 2.76 3.20 3.06 3.20*
13mm Fyrchek 2.34 2.80 3.15 2.76 3.20 3.06 3.30*
6 or 9mm Cemintel Wallboard 2.34 2.80 3.00* 2.76 3.00* 3.00* 3.00*
0.50
13mm Gyprock plasterboards – 2.47 2.80 2.32 2.73 2.56 2.96
13mm Fyrchek – 2.47 2.80 2.32 2.73 2.56 2.96
6 or 9mm Cemintel Wallboard – 2.47 2.80 2.32 2.73 2.56 2.96
NOTES for Tables 1, 2 and 3:• Height marked with * are limited by the 50mm H-stud.• Deflection limit is Span/240 to a maximum of 30mm, in accordance
with BCA Specification C1.8.• Refer to table 5 for nogging requirements.• Tabulated heights do not include axial loads (except self weight) or
shelf loading.
• Loadings: Pultimate = 0.375 kPa, Pservice = 0.25 kPa.Pultimate = 0.525 kPa, Pservice = 0.35 kPa.Pultimate = 0.750 kPa, Pservice = 0.50 kPa.
• Walls are not for external applications. • All loadings in accordance with AS1170:2002.• Walls analysed in accordance with AS4600:1996.
GYPROCK STRATAWALL™ SYSTEMS 7
TABLE 5: MINIMUM NUMBER OF NOGGINGSLining Configuration Wall Height (m) Rows of Noggings
Lined One Side0.0 – 3.0 1
3.0 – 6.0 2
NOTE: Noggings in accordance with Table 5, are in addition to head nogging track required in Rondo stud wall systems, and are to be equally spread over the wall.
TABLE 4: MAXIMUM PERMITTED WALL HEIGHT/WIDTH FOR LAMINATED SERVICES SYSTEMS. (LOAD UDL = 0.35 kPa).
System Nº
Wall Height (maximum)
2400 3000 3600 7200
Wall Width (maximum)
CSR967–S 1200 1200 1200 NA
CSR968–S 1200 1200 1200 1200
CSR967–SA 2200 2100 2000 NA
CSR968–SA 3100 2700 2600 1200
CSR969–SA 4200 3200 3000 NA
–S = Screw ONLY plasterboard fixing–SA = Screw and Adhesive plasterboard fixingNA = Not Applicable
FIG 2: HEAD NOGGING DETAIL FOR RONDO C-STUD WALLS
100mm max. to Head Nogging Track
100mm max. to first row of fasteners
Head nogging track required by Rondo in C-stud walls lined one side. (In addition to noggings required in Table 5).
HANDLING & STORAGEAll materials must be kept dry, preferably stored inside. Care should be taken to avoid sagging or damage to ends, edges and surfaces of sheets.
All Gyprock plasterboard and CeminSeal Wallboard must be stacked flat, properly supported on a level platform or on support members which extend the full width of the sheets and which are spaced at a maximum of 600mm centres.
If stored outside, sheets must be stored off the ground, stacked as previously detailed and protected from the weather.
Buildings should be sealed against water ingress before plasterboard is installed. It is recommended that plasterboard damaged by water is replaced.
Sheets must be dry prior to fixing, jointing and finishing.
STACKING AND SUPPORT OF LINING SHEETS
Support full width of Gyprock™ plasterboard or CeminSeal™ Wallboard sheets
600mmmaximum
GYPROCK STRATAWALL™ SYSTEMS 8
StrataWall – Single Cavity
SYSTEM SELECTION
• Intertenancy Walls • Corridors • Wet Area Options • Narrow Footprint
SYSTEM SPECIFICATION TYPICAL LAYOUT (CSR 222a shown) ACOUSTICOPINION
orTEST
① Test ATF 1912
② Test ATF 19322
OpinionRP 02267S
Discontinuous Construction
• Lining material as per system table laminated to Shaft Liner Panel.
• 2 x 25mm Gyprock Shaft Liner Panel in H-studs at 600mm maximum centres.
• Minimum 12mm gap.
• Steel studs at 600mm maximum centres.
• Cavity insulation as per system table.
• Lining material as per system table, fixed to studs.
FRLReport/Opinion
SYSTEM Nº
WALL LININGSGAP + STUD DEPTH mm 76 100
CAVITY INFILL (Refer to Components) Rw / Rw+Ctr
–/120/120
WFRA 21241
CSR 222SHAFT LINER PANEL SIDE
• 1 x 13mm Gyprock Standard Plasterboard.
STUD SIDE
• 1 x 13mm Gyprock Standard Plasterboard.
(a) Nil
(b) 75 GW Partition 11kg
(c) 100 GW Partition 14kg
(d) TSB5 Polyester batts
52/44
56/48①
–
56/48
53/45
–
59/51②
–
WALL THICKNESS mm 153 177
–/120/120
WFRA 21241
CSR 223SHAFT LINER PANEL SIDE
• 1 x 13mm Gyprock Standard Plasterboard.
STUD SIDE
• 1 x 13mm Gyprock Soundchek.
(a) Nil
(b) 75 GW Partition 11kg
(c) 100 GW Partition 14kg
(d) TSB5 Polyester batts
53/45
58/50
–
58/50
54/46
–
59/51
–
WALL THICKNESS mm 153 177
WET AREA SYSTEMS
–/120/90
WFRA 21241
CSR 225 SHAFT LINER PANEL SIDE
• 1 x 13mm Gyprock Standard Plasterboard.
STUD SIDE
• 1 x 6mm CeminSeal Wallboard.
(a) Nil
(b) 75 GW Partition 11kg
(c) 100 GW Partition 14kg
(d) TSB5 Polyester batts
53/45
58/50
–
58/50
53/45
–
58/50
–
WALL THICKNESS mm 146 170
–/120/90
WFRA 21241
CSR 226SHAFT LINER PANEL SIDE
• 1 x 13mm Gyprock Standard Plasterboard.
STUD SIDE
• 1 x 9mm CeminSeal Wallboard.
(a) Nil
(b) 75 GW Partition 11kg
(c) 100 GW Partition 14kg
(d) TSB5 Polyester batts
54/46
59/51
–
59/51
55/47
–
60/52
–
WALL THICKNESS mm 149 173
GYPROCK STRATAWALL™ SYSTEMS 9
StrataWall – Services Cavity
• Intertenancy Walls • Additional Services Cavity • Medium Footprint
SYSTEM SPECIFICATION TYPICAL LAYOUT (CSR 230 shown) ACOUSTIC OPINION
orTEST
OpinionRP 02267S
Discontinuous Construction
• Lining material as per system table fixed to furring channels.
• Cavity insulation as per system table.
• Furring channel fixed to all H-studs with Rondo Beta Fix Clips at 600mm max.vertical centres, in 50mm cavity.
• 2 x 25mm Gyprock Shaft Liner Panel in H-studs at 600mm maximum centres.
• 20mm gap.
• Steel studs at 600mm maximum centres.
• Cavity insulation as per system table.
• Lining material as per system table, fixed to studs.
FRLReport/Opinion
SYSTEM Nº
WALL LININGSSTUD DEPTH mm 64 92
CAVITY INFILL (Refer to Components)Rw / Rw+Ctr
STUD CAVITY FURRING CAVITY
–/120/120
WFRA 21241
CSR 230STUD SIDE
• 1 x 13mm Gyprock Standard Plasterboard.
FURRING CHANNEL SIDE
• 1 x 13mm Gyprock Standard Plasterboard.
(a) 75 GW Partition 11kg 50 GW Partition 11kg 60/50 60/50
(b) 100 GW Partition 14kg 50 GW Partition 11kg 61/51 61/51
(c) TSB5 Polyester batts TSB2 Polyester batts 60/50 60/50
MINIMUM WALL THICKNESS mm 211 239
–/120/120
WFRA 21241
CSR 231STUD SIDE
• 1 x 13mm Gyprock Soundchek.
FURRING CHANNEL SIDE
• 1 x 13mm Gyprock Soundchek.
(a) 75 GW Partition 11kg 50 GW Partition 11kg 62/53 62/53
(b) 100 GW Partition 14kg 50 GW Partition 11kg 62/53 62/53
(c) TSB5 Polyester batts TSB2 Polyester batts 61/52 62/53
MINIMUM WALL THICKNESS mm 211 239
WET AREA SYSTEMS
–/120/120
WFRA 21241
CSR 235STUD SIDE
• 1 x 13mm Gyprock Aquachek.
FURRING CHANNEL SIDE
• 1 x 13mm Gyprock Aquachek.
(a) 75 GW Partition 11kg 50 GW Partition 11kg 60/50 60/50
(b) 100 GW Partition 14kg 50 GW Partition 11kg 61/51 61/51
(c) TSB5 Tontine Polyester TSB2 Tontine Polyester 60/50 60/50
MINIMUM WALL THICKNESS mm 211 239
GYPROCK STRATAWALL™ SYSTEMS 10
StrataWall – Double Cavity
• Intertenancy Walls • Services Both Sides • Wet Area Options • High Acoustic Performance
SYSTEM SPECIFICATION TYPICAL LAYOUT (CSR 240a shown) ACOUSTIC OPINION
or TEST
OpinionRP 02267S
Discontinuous Construction
• Lining material as per system table fixed to studs – Side 1.
• Steel studs at 600mm maximum centres.
• Cavity insulation as per system table.
• 20mm gap.
• 2 x 25mm Gyprock Shaft Liner Panel in H-studs at 600mm maximum centres.
• 20mm gap.
• Cavity insulation as per system table.
• Steel studs at 600mm maximum centres
• Lining material as per system table fixed to studs – Side 2.
FRLReport/Opinion
SYSTEM Nº
WALL LININGSSTUD DEPTH mm 64 76
CAVITY INFILL (Refer to Components) Rw / Rw+Ctr
–/120/120
WFRA 21241
CSR 240
SIDE 1 AND 2
• 1 x 13mm Gyprock Standard Plasterboard.
(a) Nil
(b) 75 GW Partition 11kg - both sides
(c) 100 GW Partition 14kg - both sides
(d) TSB5 Polyester - both sides
58/47
62/53
–
62/53
58/47
62/53
63/54
62/53
MINIMUM WALL THICKNESS mm 245 269
–/120/120
WFRA 21241
CSR 241
SIDE 1 AND 2
• 1 x 13mm Gyprock Soundchek.
(a) Nil
(b) 75 GW Partition 11kg - both sides
(d) TSB5 Polyester - both sides
59/48
64/55
63/54
60/49
65/56
63/54
MINIMUM WALL THICKNESS mm 245 269
WET AREA SYSTEMS
–/120/120
WFRA 21241
CSR 243
SIDE 1 AND 2
• 1 x 13mm Gyprock Aquachek.
(a) Nil
(b) 75 GW Partition 11kg - both sides
(c) 100 GW Partition 14kg - both sides
(d) TSB5 Polyester - both sides
58/47
62/53
–
62/53
58/47
63/54
63/54
63/54
MINIMUM WALL THICKNESS mm 245 269
–/60/60
SF 45743
CSR 244
SIDE 1 AND 2
• 1 x 9mm CeminSeal Wallboard.
(b) 75 GW Partition 11kg - both sides
(c) 100 GW Partition 14kg - both sides
62/53
–
62/53
63/54
MINIMUM WALL THICKNESS mm 237 261
GYPROCK STRATAWALL™ SYSTEMS 11
StrataWall – Double Cavity (25mm Fire Barrier)
• Intertenancy Walls • Low Cost • Double Cavity • 3.0m Maximum Wall Height
SYSTEM SPECIFICATION TYPICAL LAYOUT (CSR 100 shown) ACOUSTIC OPINION
PKA-052
Discontinuous Construction
• Lining material as per system table.
• Steel studs at 600mm maximum centres.
• Cavity insulation as per system table.
• 20-40mm separation between frame and Gyprock Shaft Liner Panel.
• 25mm Gyprock Shaft Liner Panel between steel H-studs at 600mm maximum centres.
• 20-40mm separation between frame and Gyprock Shaft Liner Panel.
• Cavity insulation as per system table.
• Steel studs at 600mm maximum centres.
• Lining material as per system table.
FRLReport/Opinion
SYSTEM Nº
WALL LININGSSTUD DEPTH mm 64 76
CAVITY INFILL (Both Sides)(Refer to Components)
Rw / Rw+Ctr
60/60/60
EWFA 45743
CSR 100
BOTH SIDES
• 2 x 10mm Gyprock Standard Plasterboard.
(a) 75 GW Partition 14kg
(b) 110 GW Partition 11kg
(c) 88 RW Soundscreen R2.5
60/48
62/50
61/49
61/49
62/50
62/50
MINIMUM WALL THICKNESS mm 257 289
60/60/60
EWFA 45743
CSR 101
BOTH SIDES
• 2 x 13mm Gyprock Standard Plasterboard.
(a) 75 GW Partition 14kg
(b) 110 GW Partition 11kg
(c) 88 RW Soundscreen R2.5
62/50
63/52
63/51
62/51
63/52
63/52
MINIMUM WALL THICKNESS mm 269 301
60/60/60
EWFA 45743
CSR 102
BOTH SIDES
• 1 x 13mm Gyprock Soundchek.
(a) 75 GW Partition 14kg
(b) 110 GW Partition 11kg
(c) 88 RW Soundscreen R2.5
60/48
62/50
61/49
61/49
62/50
62/50
MINIMUM WALL THICKNESS mm 243 275
WET AREA SYSTEMS
60/60/60
EWFA 45743
CSR 103
BOTH SIDES
• 1 x 6mm CeminSeal Wallboard.
• 1 x 10mm Gyprock Aquachek.
(a) 75 GW Partition 11kg
(b) 75 GW Partition 14kg
(c) 88 RW Soundscreen R2.5
61/49
62/50
63/51
61/50
62/51
63/52
MINIMUM WALL THICKNESS mm 249 281
GYPROCK STRATAWALL™ SYSTEMS 12
• Services Systems
SYSTEM SPECIFICATION TYPICAL LAYOUT ACOUSTIC OPINION
orTEST
RP 02267S
• 2 x 25mm Gyprock Shaft Liner Panel between steel H-studs at 600mm maximum centres.
• Lining material as per system table laminated to Shaft Liner Panel.
FRLReport/Opinion
SYSTEM Nº
WALL LININGS CAVITY INFILL Rw/Rw + Ctr
–/90/30
WFRA 21241CSR 248
FACE SIDE
• 1 x 13mm Gyprock Standard Plasterboard.
(a) Nil 36/33
WALL THICKNESS mm 64
–/120/90
WFRA 21241CSR 249
FACE SIDE
• 1 x 13mm Gyprock Fyrchek.
(a) Nil 36/33
WALL THICKNESS mm 64
StrataWall – Services Systems
Steel Frame Laminated Services Systems
SYSTEM SPECIFICATION TYPICAL LAYOUT ACOUSTIC OPINION
orTEST
PKA-A025
• Perimeter framing 25/50 x 50 x 0.7mm BMT steel angle.
• 3 x Gyprock Fyrchek laminated with screws and/or adhesive.
FRLReport/Opinion
SYSTEM Nº
WALL LININGS CAVITY INFILL Rw
–/90/90
RIR 21898
CSR 967S
• 3 x 13mm Gyprock Fyrchek plasterboard.
(a) Nil 35
WALL THICKNESS mm 39
–/120/120
RIR 21898
CSR 968S
• 3 x 16mm Gyprock Fyrchek plasterboard.
(a) Nil 36
WALL THICKNESS mm 48
GYPROCK STRATAWALL™ SYSTEMS 13
INSTALLATION DETAILSFIG 3: STRATAWALL INSTALLATION STEPS 1, 2, 3
Install Folding Track to floor, soffit, and end wall
Install Shaft Liner Panels
Install H-Studs to restraint tabs in head and foot tracks 1
1
2
3
FIG 4: STRATAWALL INSTALLATION STEPS 4, 5
Fold track
5
Fold track
5
Install IBS Rod4
FIG 5: STRATAWALL INSTALLATION STEPS 6, 7, 8
Install stud frame or furring channel as per system specifications
6
Install wall linings as per system specifications to outer sides of the wall system
8
8
Install insulation
7
FIG 6: LAMINATING DETAIL – PLASTERBOARD TO SHAFT LINER PANEL
600mm StrataWall Module
30mm
100mm30mm
100mm
400mm
1200mm outer layerof Plasterboard
400mm
GYPROCK STRATAWALL™ SYSTEMS 14
FIG 7: HEAD & BASE DETAIL – SINGLE CAVITY –C-STUDS ONE SIDE
Steel studs
Flexible sealant
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
IBS rod
15mm deflection gap nom.
Refer to system table for wall liningand insulation
Concrete slab
100mm max. to first row of lining fasteners
Gyprock Fire Mastic to seal all gaps above folding wall track where slab is uneven
100mm max. to head nogging track required in Rondo C-stud walls
Folding Wall Track
FIG 8: HEAD & BASE DETAIL – SERVICES CAVITY –C-STUDS ONE SIDE, FURRING CHANNEL ONE SIDE
Steel studs
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Rondo Betagrip Clip at 600mm max vertical centres on every H-Stud
Furring channel
IBS rod
Concrete slab
Refer to system table for wall liningand insulation
Flexible sealant
Gyprock Fire Mastic to seal all gaps above folding wall track where slab is uneven
100mm max. to head nogging track required in Rondo C-stud walls
Screw fix folding wall track to all H-studs through slotted holes
15mm deflection gap nom.
100mm max. to first row of lining fasteners
Folding Wall Track
Steel studs
Flexible sealant Flexible
sealant
Concrete slab
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Gyprock Fire Mastic to seal all gaps under steel angle where slab is uneven
Laminating screws
Refer to system table for wall liningand insulation
Folding Wall Track
Steel studs
Flexible sealant Flexible
sealant
Concrete slab
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Gyprock Fire Mastic to seal all gaps under steel angle where slab is uneven
Rondo Beta Fix Clip
Furring channel
Refer to system table for wall liningand insulation
Screw fix folding wall track to all H-studs through slotted holes
GYPROCK STRATAWALL™ SYSTEMS 15
FIG 9: HEAD & BASE DETAIL – DOUBLE CAVITY – C-STUDS TWO SIDES
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Steel studs
Concrete slab
Refer to system table for wall liningand insulation
Flexible sealant
Gyprock Fire Mastic to seal all gaps above folding wall track where slab is uneven
Folding Wall Track
100mm max. to head nogging track required in Rondo C-stud walls
10mm deflection gap nom.
100mm max. to first row of lining fasteners
FIG 10: HEAD & BASE DETAIL – SINGLE LAYER FIRE BARRIER – C-STUDS TWO SIDES
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Steel studs
Concrete slab
Refer to system table for wall liningand insulation
Flexible sealant
Gyprock Fire Mastic to seal all gaps above folding wall track where slab is uneven
Folding Wall Track
IBS rod
100mm max. to head nogging track required in Rondo C-stud walls
15mm deflection gap nom.
100mm max. to first row of lining fasteners
Steel studs
Flexible sealant Flexible
sealant
Concrete slab
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Gyprock Fire Mastic to seal all gaps under steel angle where slab is uneven
Refer to system table for wall liningand insulation
Folding Wall Track
Steel studs
Flexible sealant Flexible
sealant
Concrete slab
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Gyprock Fire Mastic to seal all gaps under steel angle where slab is uneven
Refer to system table for wall liningand insulation
Folding Wall Track
GYPROCK STRATAWALL™ SYSTEMS 16
TABLE 6: REDUCED FRL FOR HEAD DETAILS FIG 11 & 12 (I.E. WITHOUT IBS ROD)System Number Head Detail FRL
CSR 225CSR 226 FIG 11 –/60/60
CSR 222CSR 223 FIG 11 –/90/90
CSR 230CSR 231CSR 235
FIG 12 –/90/90
FIG 13: HEAD & BASE DETAIL – SERVICES SYSTEM
Folding wall track (fold this side)
25mm Gyprock Shaft Liner Panel with 50mm H-studs at vertical panel joints
IBS rod
15mm deflection gap nom.
Refer to system table for wall lining
Concrete slab
SHAFT SIDE
100mm max. to first row of laminating screws
Gyprock Fire Mastic to seal all gaps under folding head track where slab is uneven
Flexible sealant
Concrete slab
25mm Gyprock Shaft Liner Panel with 50mm H-studs at vertical panel joints
Gyprock Fire Mastic to seal all gaps under steel angle where slab is uneven
Laminating screws
SHAFT SIDE
Refer to system table for wall lining
FIG 11: ALTERNATIVE HEAD DETAIL – SINGLE CAVITY – C-STUDS ONE SIDE (REDUCED FRL)
Steel studs
Flexible sealant
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
10mm deflection gap nom.
Refer to system table for wall liningand insulation
Concrete soffit
100mm max. to first row of lining fasteners
Gyprock Fire Mastic to seal all gaps above folding wall track where slab is uneven
100mm max. to head nogging track required in Rondo C-stud walls
Folding Wall Track
FIG 12: ALTERNATIVE HEAD DETAIL – SERVICES CAVITY – C-STUDS ONE SIDE, FURRING CHANNEL ONE SIDE (REDUCED FRL)
Steel studs
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Rondo Betagrip Clip at 600mm max vertical centres on every H-Stud
Furring channel
Concrete soffit
Refer to system table for wall liningand insulation
Flexible sealant
Gyprock Fire Mastic to seal all gaps above folding wall track where slab is uneven
100mm max. to head nogging track required in Rondo C-stud walls
Screw fix folding wall track to all H-studs through slotted holes
10mm deflection gap nom.
100mm max. to first row of lining fasteners
GYPROCK STRATAWALL™ SYSTEMS 17
JUNCTION DETAILSFIG 14: TYPICAL JUNCTION OF STRATAWALL WITH MASONRY WALL
Folding wall track
H-Stud
Steel studs
UNIT 1 UNIT 2
Flexible Sealant Flexible
Sealant
Masonry Wall
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel jointsGyprock Fire
Mastic to seal all gaps under steel angle where slab is uneven
Refer to system table for wall liningand insulation
Refer to system table for wall liningand insulation
FIG 16: CORNER DETAIL FOR STRATAWALL
Steel studs
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints and folding wall track top and bottom
Folding wall track
Pan head screws at 600mm centres
Tape and set corner
Refer to system table for wall liningand insulation
Laminating screws
External angle bead and set
FIG 15: TYPICAL JUNCTION OF STRATAWALL WITH CORRIDOR WALL.
H-Stud
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Tape and set wall joints
Plasterboard screws at 600mm centres
Gyprock Standard Plasterboard
Gyprock Fire Mastic
Gyprock Fyrchek Plasterboard to suit fire and sound requirement
UNIT 1 UNIT 2
CORRIDOR
FIG 17: CORNER DETAIL FOR STRATAWALL
Tape and set corner
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints and folding wall track top and bottom
Refer to system table for wall liningand insulation
Pan head screws at 600mm centres
External angle bead and set
GYPROCK STRATAWALL™ SYSTEMS 18
FIG 18: JUNCTION OF STRATAWALL WITH NON-FIRE RATED WALLS
H-Stud
Tape and set wall joints
Refer to system table for wall lining and insulation
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
UNIT 1
UNIT 2
UNIT 1
UNIT 2
FIG 20: HEAD AND JAMB DETAIL FOR TRAFALGAR E-CORE DOOR INSTALLATION (–/120/30 FRL)
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Trafalgar door frame backfilled to test details RIR2124104
Refer to system table for plasterboard wall lining and insulation
38mm (nom) Trafalgar E core door with acoustic sealing to manuafcturer’s detail
Door Closer
FIG 19: CONTROL JOINT DETAIL (FRL –/120/120)
Gyprock Fire Mastic as acoustic sealant
15mm min.Refer to system table for wall liningand insulation
Backing rod
Rondo P35 control joint
Rondo P35 control joint
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
SIDE ELEVATION VIEW
PLAN VIEW
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Trafalgar door frame backfilled to test details RIR2124104
Refer to system table for plasterboard wall lining and insulation
Refer to system table for plasterboard wall lining and insulation
38mm (nom) Trafalgar E core door with acoustic sealing to manuafcturer’s detail
GYPROCK STRATAWALL™ SYSTEMS 19
FIG 21: TYPICAL DETAIL AT JUNCTION OF STRATAWALL AND ROOF
Gyprock ceiling to system specifications
Cornice or tape and set finish
Wall track fixed to studs
Bradford insulation to system specifications
Bradford Rockwool
Refer to system table for wall liningand insulation
FIG 22: TYPICAL DETAIL FOR BALCONY DIVIDING WALL – PLAN VIEW
H-Stud
Refer to system table for wall liningand insulation
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Framing designed for site wind loads
Exterior cladding system
Exterior cladding system
Exterior cladding system
Folding wall track
UNIT 1BALCONY
UNIT 2 BALCONY
UNIT 1INTERIOR
UNIT 2 INTERIOR
GYPROCK STRATAWALL™ SYSTEMS 20
PENETRATION DETAILS
FIG 23: PLUMBING SERVICES IN STUD WALL ONE SIDE (FRL –/120/120)
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Refer to system table for wall liningand insulation
Taps arranged vertically, mixer, shower rose or GPO’s
Flexible sealant
Gyprock Silencer
FIG 24: PLUMBING SERVICES IN FIRE BARRIER SIDE (FRL AS NOTED)
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Refer to system table for wall liningand insulation
NOTE: 200mm wide strip of Gyprock Fyrchek fixed at 200mm centres.
(For FRL -/60/60 1 x 16mm Fyrchek).
(For FRL -/120/120 1 x 25mm Shaft Liner Panel)
Flexible sealant
Gyprock Silencer
Taps, mixer, shower rose or GPO’s
FIG 25: PLUMBING SERVICES IN FURRING CHANNEL CAVITY (FRL –/60/60)
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Refer to system table for wall liningand insulation
Taps, mixer, shower rose or GPOs
12mm plywood fixed to H-studs for tap fixings
Rondo Beta-Fix clip and furring channel
Flexible sealant
FIG 26: PLUMBING OR ELECTRICAL SERVICES IN STUD WALL TWO SIDES (FRL –/90/90)
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Refer to system table for wall liningand insulation
Flexible sealant
Taps, mixer, shower rose or GPO’s
GYPROCK STRATAWALL™ SYSTEMS 21
FIG 27: BATHS BACK-TO-BACK IN STUD WALL ONE SIDE (FRL –/90/90)
BathBath
Additional layer of Gyprock Aquachek
Refer to system table for wall lining and insulation
Refer to system table for wall lining and insulation
Additional layer of Gyprock Aquachek
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
FIG 29: PVC PIPE THROUGH STRATAWALL(FRL –/120/30) NOTE: System acoustic performance may be reduced.
Refer to system table for wall liningand insulation
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
100mm max. PVC pipe
3-4mm Promaseal sealant
FCW Promaseal wall collar
Ceiling
FIG 30: COPPER OR STEEL PIPE THROUGH STRATAWALL (FRL – REFER TO BCA SPEC C3.15)NOTE: System acoustic performance may be reduced.
152mmmax.
Refer to system table for wall liningand insulation
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Gyprock Fire Mastic
Copper or steel pipe
30mm min
Backing rodAcoustic sealant
Ceiling
FIG 28: INSTALLATION OF LORIENT LVH-O FIRE DAMPER (FRL –/120/–)NOTE: System acoustic performance may be reduced.
Refer to system table for wall liningand insulation
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Backing rodwhere required
Lorient LVH-O type damper supplied in spigot available from 100mm to 450mm diameter, weight 5.95kg max.
Spigot to terminate with break away joint as detailed in AS1882.2
Two 35 x 35mm Rondo angles mechanically fixed to studs with Nº6 Type ‘S’ drill point screws
6 to 12mm perimeter gaps sealed with Gyprock Fire Mastic, or 12 to 20mm perimeter gaps filled with backing rod and Gyprock Fire Mastic min. 20mm deep
Steel H-studs at 600mm centres
GYPROCK STRATAWALL™ SYSTEMS 22
FIG 31: GPO/SWITCH INSTALLATION IN FURRING CHANNEL SIDE WITH PENETRATION THROUGH FIRE WALL (FRL –/120/90)
Steel studs
Gyprock Fire Mastic to seal penetration min. 25mm depth
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Rondo Betagrip Clip at 600mm max vertical centres on every H-Stud
Furring channelRefer to system
table for wall lining and insulation
Refer to system table for wall lining and insulation
Standard GPO or switch
FIG 32: CABLE PENETRATION THROUGH FIRE BARRIER (FRL –/120/30)
Refer to system table for wall liningand insulation
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Cable, up to 3 x twin flex
Gyprock Fire Mastic 30mm min. depth in Shaft Liner Panel
38mm max. Ø
FIG 33: GPO/SWITCH INSTALLATION IN STUD WALL (FRL –/120/90)
Refer to system table for wall liningand insulation
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
NOTE: Offset penetration minimum of 600mm on opposite sides of the wall
Acoustic rated GPO or switch
FIG 34: GPO/SWITCH AND PENETRATION IN FIRE BARRIER (FRL –/120/90)
Refer to system table for wall liningand insulation
25mm Gyprock Shaft Liner Panel with steel H-studs at vertical panel joints
Standard GPO or switch
Gyprock Fire Mastic to seal penetration min. 25mm depthNOTE: Offset
penetration minimum of 600mm on opposite sides of the wall
FIG 35: GPO/SWITCH INSTALLATION IN GYPROCK SILENCER (FRL –/120/90)
H-Stud
Refer to system table for wall liningand insulation
Gyprock Silencer™
ypLiner Panel with steel H-studs at vertical panel joints
Optional hole for cable 25mm Ø max.
Optional hole for cable 25mm ø max. Standard
GPO or switch NOTE: Gyprock Silencer may be vertical
and accommodate multiple services
GYPROCK STRATAWALL™ SYSTEMS 23
GYP949 July 2014CSR Gyprock, CSR Building Products A.B.N. 55 008 631 356.The following are trade marks of CSR Limited and are under license. CSR™, Gyprock®, Soundchek™, Aquachek™, Fyrchek™, CeminSeal™, Bradford™, designLINK™. © CSR Limited 2013. Except as provided by the Copyright Act 1968, no part of this publication maybe reproduced in any form or by any means without the prior written permission of CSR Limited.GYP949.BMS1047.0714
MAN
UFACTURED
FOR LIFE
Health & SafetyInformation on any known health risks of our products and how to handle them safely is on their package and/or the documentation accompanying them.
Additional information is listed in the Material Safety Data Sheet. To obtain a copy, telephone 1800 807 668.
WarrantyGyprock® products are manufactured for life, with all CSR products designed to achieve optimal performance when part of a CSR integrated system.
Gyprock continues to lead the market with premium quality products which are the preferred choice of plastering professionals.
Gyprock plasterboard products are manufactured to the Australian Standard AS2588, providing confi dence in quality of product and support. For details on our product warranty, please visit www.gyprock.com.au, or contact us on 1300 306 556.
Contact DetailsCSR Gyprock Website
www.gyprock.com.au
CSR Gyprock Sales Support
Telephone: 13 17 44Facsimile: 1800 646 364
CSR DesignLINK Technical Support Service
Telephone: 1800 621 117Facsimile: 1800 069 904Email: [email protected]
New South Wales and ACT
376 Victoria Street, Wetherill Park NSW 2164
Queensland
768 Boundary Road, Coopers Plains QLD 4108
Victoria
277 Whitehall Street, Yarraville VIC 3013
South Australia
Lot 100 Sharp Court, Mawson Lakes SA 5095
Western Australia
19 Sheffi eld Road, Welshpool WA 6106
Tasmania
11 Farley St, Derwent Park TAS 7009
Northern Territory
Cnr Stuart Hwy & Angliss St, Berrimah NT 0828
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