8/6/2019 Feather Mill
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TOOLING BYOOLING BY
131
Feathermill
DSG-HSG typeFace Milling
Ind
exableTools
8/6/2019 Feather Mill
2/432
Face Milling
D F d d1 a b ED1
63
80
100
125
160
200
4
5
6
8
10
12
76
93
113
138
173
213
40
50
50
63
63
63
22
27
32
40
40
60
-
-
-
-
66.7
101.6
6
7
8
9
9
14
10.4
12.4
14.4
16.4
16.4
25.7
20
22
32
35
28
32
1
2
3
3
4
4
45
D1
D 45
d
a
E
b
F
JC5030 JC5040 JC610 KT9CX90
SGHN1203AZN-21
SGHN1203AZN-F2
SGLN1203AZN-21
2.1
12.
7
0.
013
4-35
4-30
3.175 0.025
45
81106-1R LS-180 (8.0 N-m) A-27
CX90, JC730UJC5030, JC5040
JC730U
JC5030, JC5040
2.1
12.
7
0.
013
4-35
4-30
3.175 0.025
45
SGHN1203AZN-21
1
2
3
DSG45-4063M-22R-F
DSG45-4080M-27R-F
DSG45-4100M-32R-F
DSG45-4125M-40R-F
DSG45-4160M-40R-F
DSG45-4200M-60R-F
E
F
D1
d
ab
D 45
E
F
D1
d
ab
D 45
2.1
12.
7
0.
08
4-35
4-30
3.175 0.025
45
SGLN1203AZN-21
150-300
150-220
150-250
300-800
0.2-0.5
0.2-0.3
0.2-0.4
0.2-0.5
JC730U
JC610
KT9
E
F
D1
d
d1
a b
D45
Feathermill
Entering angle:45
A R :+30R R :-2
Max. D.O.C. : 5mm
Body
Fig.
Fig.1 Fig.2
Inserts
Parts Recommended cutting conditions
Vc(m/min)
fz(mm/tooth)
Insertgrades
Fig.1 Fig.2 SGHN1203AZN-F2 (For alluminum alloy)
Fig.
Cat. No.
Cat. No.
Stock No. ofinserts
Dimensions (mm)
Coated Cermet Uncoated
Wedge Wedge screw Wrench Work materials
Carbon steel & Alloy steel
Stainless steel
Cast iron
Aluminum alloy
Small size inserts offer excellent total economy and transmit excellent machining.
Fig.3
Fig.3
Fig.4
DSG45-4000Type
8/6/2019 Feather Mill
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TOOLING BYOOLING BY
133
Face Milling
45
Feathermill-Tough
D1
D 45
D2d
13.5
a
a
a
E
b
b
b
E
F F
D1
D2
d
D1
D2
d
d1
d2D D45 45
E
F
D d d1 d2 a b ED1 D2
4
5
6
8
10
80
100
125
160
200
93
113
138
173
213
60
70
85
100
154
50
50
63
63
63
27
32
40
40
60
-
-
-
14
18
-
-
-
66.7
101.6
7
8
9
9
14
12.4
14.4
16.4
16.4
25.7
22
32
35
28
32
1
2
2
3
3
HSG45-5080-27RS-F
HSG45-5100-32RS-F
HSG45-5125-40RS-F
HSG45-5160-40RS-F
HSG45-5200-60RS-F
F
HSG45-5250-60RS-F 12 250 263 154 63 60 101.6 18 14 25.7 32 3
SGHN1504AZN-44
4.762 0.025
4.4
4-35
45
4-30
15.
875
0.
012
SGHN1504AZR-F1
4-35
45
4.4
4-30
15.
875
0.
012
4.762 0.0253
SGLN1504AZN-44
4-35
45
4.4
4-30
15.
875
0.
1
4.762 0.0253
SGHN1504AZR5
15.
875
0.
012
4.762 0.025
4-304-3545
4-R
54.5
JC5030 JC5040 JC610 KT9CX90
SGHN1504AZN-44
SGHN1504AZR-F1
SGLN1504AZN-44
SGLN1504AZR5
1
2
3
4
JC730U
Ind
exableTools
Entering angle:45
A R :+30
R R :-2
Max. D.O.C. : 5mm
Inserts mounted in cartridges and strong clamping mechanism offer heavy
duty cutting with good stability.
HSG45-5000-RSType
Fig.1 Fig.2 Fig.3
Body
Fig.Dimensions (mm)Cat. No. Stock No. ofinserts
Fig.1 Fig.2 For devibration Fig.3 Fig.4
Fig.Cat. No.Coated Cermet Uncoated
Inserts
Will not be available after current stock exausted.
8/6/2019 Feather Mill
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Face Milling
3
3
Feathermill-Tough
CX90, JC730U
JC5030, JC5040
JC730U
JC5030, JC5040
150-300
150-220
150-250
300-800
0.2-0.5
0.2-0.3
0.2-0.4
0.2-0.5
JC610
KT9
180 - 280 JC5040 150 - 200 1.0 - 2.0
DX-80808 LS-180 (8.0 N-m) A-27 LS-140
Lo
3/kW)
Ap
Vc fz
Up to 5
-1 )
Vc fz
Cutting data for high feed Feathermill High metal removal rate (f=1.45mm/tooth at 5mm depth)
Frame
w cabon steel (SS400)
HSG45-5125R (125, 6N)
SGLN1504AZR5, JC5040
181 m/min (460 min
4,000 mm/min, 1.45 mm/th
1): 2 mm, 2): 5 mm
100 mm
Air blow
Horizontal NC milling, 70kW
Current condition is Ap=8mm,
F=800mm/min. Q=832cm/min.
Feathermill could cut with 2) condition.
Q=2,000cm/min.
Chips at face milling1) Ap=2mm, f=1.45mm/th, Q=800cm
1) Ap=5mm, f=1.45mm/th, Q=2,000cm
Work
Tool
Cuttingconditions
Part name
Material
Hardness
Tool No.
Insert No.
Cutting speed
Feed speed
Ap
Ae
Coolant
Machine
Result
HSG45-5000RSType
(m/min) (mm/tooth)
Insertgrades
Work materials
Carbon steel & Alloy steel
Stainless steel
Cast iron
Aluminum alloy
Recommended cutting conditions
Recommended cutting conditions for high
feed application with SGHN1504AZR5
Carbon steel
& Alloy steel
Work
materials (m/min)
Hardness
(HB) (mm/tooth)
DepthInsert
grade
Note: Over 1.5mm depth of cut requires machine's kW. (40cm
Wedge Wedge screw Wrench Cartridges
ST451R for 80 & 100mm.or
ST452R for 125250 mm.
Cartridge screw
Parts
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