Expert Flattening System Manual Page 1 By Torielli
Shoemaster Expert Flattening System
& Shoemaster Expert Measures
and Proportions System
31/10/2005 For QS 5.02 and Later
Expert Flattening System Manual Page 2 By Torielli
CONTENT
- Introduction Page: 3 - Description Page: 5 - Method Grano Page: 9 - Method Spring Page: 17 - Method Free Asymmetric Page: 21 - Method Orthopaedic Page: 26 - Method Moccasin Page: 29 - Last Measure Page: 46
Expert Flattening System Manual Page 3 By Torielli
INTRODUCTION
This work is dedicated to Carmelo Grano, a great Italian technician of high quality shoes. Thanks to his co-operation and incentive, we have been able to give to our Cad 3D Shoemaster System the necessary know-how for the development of the first Expert System of the shoe sector.
Carmelo Grano can be considered as one of the Main Italian Shoe Technician, all his professional activity has been dedicated to this sector. It is worth to remember the long co-operation with the glamorous Bruno Magli of Bologna and with Vanes Zaccari’s design studio. During his long career he has gained a great experience in the shoe technologies for the shell flattening and the control of lasts and shoe styles.
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Thanks to Carmelo Grano’s patient work, carried out with the Torielli shoe engineers, we have this new information technology method, an invaluable source of information for young modelists. Up to now, we have been stating that the Cad/Cam programs are tools able to amplify the users’ shoemaking skills. Today, thanks to the shoe-making engineering rules that have been introduced, Shoemaster Power has probably become the first Expert System for shoe design, capable of guiding the less experienced designers and allowing the skilled ones to save a lot of time. By means of a Wizard, Shoemaster Power guides the designer in the shell flattening operation and in the control of important measures for different shoe and boot lasts as well as different shoe styles. This version, in fact, presents the following features: ♦ An Auto flattening Wizard, based on three different methods for the shell flattening :
- Model Point (VD) + Heel Height (Grano Method) - Model Point (VD) + Heel Height + Pivot (Asymmetric Method) - Free Model Point with reference lines (Free Method) - Tubular Moccasin Method
♦ A Last and Width Measures Wizard, a useful tool for the control of the lengths and of the girths in different sizes of men’s and
ladies’ lasts. ♦ A Boot Lasts Measures Wizard, the references for the control of boot last, according to the different types of shoes (boots, ankle-
boots, with zip, elasticised, etc.) ♦ A Style Measures Wizard, the measures to check the exactness of men’s and ladies shoes styles such as Oxford, Derby and
moccasin. Expert systems are a significant innovation in the Information Technology industry field and are currently enjoying a great favour as they simplify those activities that require highly specialised knowledge. Main applications refer to CRM systems. We believe that Expert systems can also be a fantastic benefit for our sector, both for engineering and management of shoe production.
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DESCRIPTION
This program provider different method to create flattening in an automatic way Method GRANO: create the flattening based on a database “Opened Back Height”, function of the vamp depth and Last Heel Height
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Method SPRING: create the flattening based on a database “Springing flattening”, function of the vamp depth and Last Heel Height
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Method FREE ASYMMETRIC: create the flattening based on a database “Real Vamp Depth”, function of the vamp depth and Last Heel Height and Asymmetric centre line, Manual rotation
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Method Orthopaedic: create the flattening based on a database “Opened Back Height”, function of the vamp depth and Last Heel Height
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Method MOCASSIN: create the flattening for moccasin
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METHOD – Grano From Tool menu select “Expert System Flattening”, then Method Grano
Decolete Mocassin Oxford Boots
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Standard: Create the flattening using the original rule You are prompt to input the Vamp Depth & Heel Height and the feather table
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Distance from Back Heel Height and Centre Line is automatically applied in function of the specified Vamps Depth and Last Height parameters.
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Customized: Create the flattening using your own parameters You are prompt to input the Vamp Depth & Heel Height
Your own parameters can be set or check using the icon from the toolbar Clicking on, a file will appear ... You can change the values inside, and then click back on the same icon to save the new settings
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Here to define the flattening thickness for each type of flattening Decolete Moccasin Oxford Boot Here values to smooth the heel feather line
Here to adjust the distance from Back heel to toe AND Bottom heel to toe
for Decolete for Moccasin for Oxford for Boot
Here to set your default feather table Here measure adjustment (set “by” for value and “to” for upper)
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Advanced: Create the flattening specifying all parameters manually
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Last Height: This will query the Last heel height.
Unfold | Fold: To draw the flattening unfolded or folded.
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Pieces: To create inner and outer pieces of the upper and the last bottom patterns ready to send to the Interface program for cutting.
Book: Pictures of the rule Info: The see the database available
All these functionalities are available for all types of model
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METHOD – Spring From Tool menu select “Expert System Flattening”, then Method Spring
Last heel height selection
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Standard: Create the flattening using the original rule You are prompted to input the Vamp Depth
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Customized: Create the flattening using your own parameters You are prompted to input the Vamp Depth
Reverse: In some case spring is apply in the wrong way, click reverse to correct it
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Your own parameters can be set or check using the icon from the toolbar Clicking on, a file will appear ... You can change the values inside, and then click back on the same icon to save the new settings
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METHOD Free – Asymmetric From Tool menu select “Expert System Flattening”, then Method Asymmetric
Last heel height selection
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Standard: Create the flattening using the original rule You are prompted to input the Vamp Depth You are prompted to rotate manually the flattening
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Rotate the flattening until to get the right position, Then Click to fix the position.
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Customized: Create the flattening using your own parameters You are prompted to input the Vamp Depth You are prompted to rotate manually the flattening
Your own parameters can be set or check using the icon from the toolbar Clicking on, a file will appear ... You can change the values inside, and then click back on the same icon to save the new settings
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METHOD Orthopaedic From Tool menu select “Expert System Flattening”, then Method Orthopaedic
Run Query Pitch Fold Pieces
Customize
Info
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Run: Create the flattening You are prompted to input the Vamp Depth & Heel Height
Query Pitch: To know the Heel Height Fold: To Unfold or Fold the flattening Pieces: Create Outer, inner and Last bottom pieces Info: Information about the original parameters and database
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Customize: To custom the program for your own use
Your own parameters can be set or check using the icon from the toolbar Clicking on, a file will appear ... You can change the values inside, and then click back on the same icon to save the new settings
Here to define the flattening thickness Here values to smooth the heel feather line Here to adjust the distance from Back heel to toe AND Bottom heel to toe Here to set flattening symmetry Here to define the feather table Here for measure adjustment (set “by” for value and “to” for upper)
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METHOD Moccasin From Tool menu select “Expert System Flattening”, then Method Moccasin
All step to build a moccasin from a moccasin style
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Requirement: Before to start the Moccasin Wizard ... it is necessary to be sure that the following elements are done. 1/ Inner and outer reference must exist as following
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2/ Bottom reference must exist as following
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3/ The springing piece must exist
You can load my Demo File, clicking “Test” on the toolbar
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Let’s go:
Setup the moccasin
Select the both reference line of the upper as bellow, respect the order selection
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Move the inner part Until to reach this position
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Rotate the inner part Click first the rotation point with the right mouse button, and then rotate until this position
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Move the outer part Until to reach this position
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Rotate the inner part Click first the rotation point with the right mouse button, and then rotate until this position
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Splitting lines Select in the following order the splitting points
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Reverse lines Make sure that the following lines are going in the right way, if not reverse with this icon
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Create inner mocassin line Select line in the following order, at the specified position
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Create outer mocassin line Select line in the following order, at the specified position
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Finish the mocassin Click to merge the two new lines
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LAST MEASURES From Tool menu select “Expert System Flattening”, then Method Last Measure Wizard
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Fr/Uk: Able to get the equivalence between English and French size and reverse
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Bottom Fitting: To get the bottom fitting list for a specific size, select Men or Women
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Upper Fitting: To get the upper fitting list for a specific size
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Book info: Some graphical information about measurement
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