8/12/2019 CTHS430_02_IMA_S223.856-01.en
1/37
8/12/2019 CTHS430_02_IMA_S223.856-01.en
2/37
This document is valid for:
Serial No. / Machine No. Signature
SANDVIK CTHS430:02
Tank unit installation drawings
Copyright 2012 Sandvik SRP AB.
All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.
Document number: S 223.856.en
Original instructions
Issue: 20120827Version: 01
Document type: Installation Manual Appendix (IMA)
Sandvik
Stationsplan, SE-233 81 Svedala, SwedenTel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
8/12/2019 CTHS430_02_IMA_S223.856-01.en
3/37
A-3
IMA Sandvik CTHS430:02 Tank unit installation drawings
Appendix 1:
Tank unit installation drawings
8/12/2019 CTHS430_02_IMA_S223.856-01.en
4/37
A-4 2012 Sandvik SRP AB
S 223.856.en-01
IMA Sandvik CTHS430:02 Tank unit installation drawings
1.1 General
The following drawings show tank dimensions, connection positions and
dimensions, and access dimensions. All dimensions must be respected.
Dimensions are given in millimeters with inch dimension in brackets.
1.1.1 Mechanical drawings
1.1.2 Electrical and hydraulic drawings
1.1.3 Other documents
The tank can be installed on either side of the crusher.
Drawing name Drawing no. Note
Transportation drawing - Tank 452.5996
Installation outline - Tank 452.5995
Hose connection installation - with overview table 452.5584
Overpressure installation - with notes 452.6182
Element K7 Alt. 452.4911
Drawing name Drawing no. Note
Piping and Instrument diagram 452.6018
Connection diagram oil tank, standard 291.0053
Circuit diagram, standard 291.0052
Instrument list 195.0620
Sensor list 195.0621 Incl. ASRi
Document nameKPS 76-83 Danfoss Temperature setting on temperature switches TS1, TS2 and TS3
8/12/2019 CTHS430_02_IMA_S223.856-01.en
5/37
IMA Sandvik CTHS430:02 Tank unit installation drawings
A-5
2012 Sandvik SRP AB S 223.856.en-01
1.1.4 Lifting the tankDrawing 452.5996: Transport drawing - TankValid only with Installation Manual
The drawing shows the outer measures of the tank and how to lift it as safely
as possible.
Drain the tank completely from oil before lifting.
The tank must be lifted with suitable lifting slings. Always use both lifting
eyes mounted on the top.
Total maximum weight for the pair of lifting eyes is 350 kg (775 lbs).
The maximum angle between the lifting slings is 90.
The center of mass is shown with a sign (1):
1
8/12/2019 CTHS430_02_IMA_S223.856-01.en
6/37
A-6 2012 Sandvik SRP AB
S 223.856.en-01
IMA Sandvik CTHS430:02 Tank unit installation drawings
1.1.5 Mechanical connections
Drawing 452.5584: Hose connection installation with overviewtable (standard and USA)
The drawing shows the points on the tank unit and the crusher where
connections are made. Each connection has a designation sign on or nearbythe connection point.
The table is an overview that shows general information about the
connections for the tank unit, the crusher and the accessories.
Abbreviations used in the table are:
STD for standard
Ext. for external threading
Int. for internal threading.
Hose connections CH/S430
Connectionline Place Variant - sealSTD - 60 cone USA - 74 cone
N Crusher Ext. G 3/4"B Ext. JIC 1 1/16"-12
Tank Int. G 3/4" Ext. JIC 1 1/16"-12
M Crusher Ext. G 1 1/2"B Ext. JIC 1 7/8"-12
Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12
L Crusher Ext. R2" NPTF 2"-12
Tank Int. Rp 2" NPTF 2"-12
P Crusher Ext. G 3/4"B Ext. G 3/4"B
Tank Int. Rp 3/4" Int. Rp 3/4
Overpressure unit Int. Rp 3/4" Int. Rp 3/4
U Tank Int. Rp 1 1/4" Ext. JIC 1 7/8"-12
Air Cooler Int. Rp 1 1/4" Ext. JIC 1 7/8"-12
Water Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12
V Air Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"12
Water Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12
O Water Cooler Int. Rp 1 1/4" Ext. JIC 1 7/8"-12
J Water Cooler Int. Rp 1 1/4" Ext. JIC 1 7/8"-12
8/12/2019 CTHS430_02_IMA_S223.856-01.en
7/37
IMA Sandvik CTHS430:02 Tank unit installation drawings
A-7
2012 Sandvik SRP AB S 223.856.en-01
Drawing 452.6182: Overpressure installation with notes
Notes:
OA - The overpressure fan can be mounted either horizontal or vertical.
It is recommended to place it in a dust free area.
OB - Total hose length between the over-pressure unit and the crusher is
recommended to 2-15 m (6.6-40 ft).
OC - The regulator for compressed air should be adjusted at installation to be
between 600-1020 Pa (12.5-21.3 lb/ft3).
OD - It is important that the measure hose is mounted as the picture shows.
Otherwise there can be a vacuum in the measure hose, instead of over-
pressure and then the OPT1 transmitter will show zero value.
OE - Measuring hose for OPT1 in L11 (included in the delivery of L11).
Total hose lenght between the crusher and L11 is recommended to
8/12/2019 CTHS430_02_IMA_S223.856-01.en
8/37
8/12/2019 CTHS430_02_IMA_S223.856-01.en
9/37
IMA Sandvik CTHS430:02 Tank unit installation drawings
A-9
2012 Sandvik SRP AB S 223.856.en-01
P1 Lubrication pump TG L 047-02 V Main lubrication
P2 Pump HPI P3 BAN 2004 L Hydroset
PI1 Manometer 100M20-2 0-6 MPa/PSI Hydroset
PI2 Manometer Pinionshaft lubrication
PS2 Pressure drop indicator PIS 3097/2,2Bar Main lubrication
RV2 Pressure relief valve 4.5MPa Hydroset
RV3 Pressure relief valve 4.5MPa Hydroset
RV4 Pressure relief valve 8.0MPa Hydroset
TI1 Thermometer Main lubrication
TS1 Thermostat KPS79 50-100C Main lubrication
TS2 Thermostat KPS77 20-60C Main lubrication
TS3 Thermostat KPS77 20-60C Main lubrication
TS4 Thermostat valve AVTA 25 Main lubrication
V1 Ball valve 1 1/4" Main lubrication
V10 Valve Shut-Off MA1-A1.1-SO4 Hydroset
V4 Ball valve 1/4" Hydroset
V5 Ball valve 1/2" Hydroset
Position Description Note
8/12/2019 CTHS430_02_IMA_S223.856-01.en
10/37
A-10 2012 Sandvik SRP AB
S 223.856.en-01
IMA Sandvik CTHS430:02 Tank unit installation drawings
This page is intentionally left blank
8/12/2019 CTHS430_02_IMA_S223.856-01.en
11/37
8/12/2019 CTHS430_02_IMA_S223.856-01.en
12/37
8/12/2019 CTHS430_02_IMA_S223.856-01.en
13/37
Vali
Xzn
Transpo
CTHS4
Beredd/PlannedKonstr/Designed Ritad/Drawn Ko
Gjutgods/Castings
ISO 8062-CT12 (SA 1121,300)
ToleransklassTolerance class
>4000mm
SS-ISO 2768-1-c(SA 1121,100)
(SA 1121,100)SS-ISO 2768-1-v
SS-ISO 2768-1-c(SA 1121,100)
U-gngor/U-threads
SMS 1718-2A/2B (SA 1161,150)
(v) Mycket grov(c) Grov(m) Medium(m) Medel
M-gngor/M-threads
ISO 965-6H/6g (SA 1161,130)
Smltsvets.konstr / Welded constructions
SS-EN ISO 13920-B (SA 1121,200)
( c) Co arse ( v) V ery c oarse
Svetsklasser enligt / Weld classes acc. to
SS-ISO 5817 (SA 1184,095)
Om ej annat angivits gller / Unless otherwise specified
TOLERANSER/TOLERANCES
8/12/2019 CTHS430_02_IMA_S223.856-01.en
14/37
Xzn
mr1827
Xzn
mr1827
2009-11-06
2011-10-14
See modification notice
01
00
8/12/2019 CTHS430_02_IMA_S223.856-01.en
15/37
Xzn
mr1827
Xzn
mr1827
2009-09-07
2011-11-21
See modification notice
01
00
8/12/2019 CTHS430_02_IMA_S223.856-01.en
16/37
8/12/2019 CTHS430_02_IMA_S223.856-01.en
17/37
Xzn
Overpr
CH/S42
Beredd/PlannedKonstr/Designed Ritad/Drawn Ko
Gjutgods/Castings
ISO 8062-CT12 (SA 1121,300)
ToleransklassTolerance class
>4000mm
SS-ISO 2768-1-c(SA 1121,100)
(SA 1121,100)SS-ISO 2768-1-v
SS-ISO 2768-1-c(SA 1121,100)
U-gngor/U-threads
SMS 1718-2A/2B (SA 1161,150)
(v) Mycket grov(c) Grov(m) Medium(m) Medel
M-gngor/M-threads
ISO 965-6H/6g (SA 1161,130)
Smltsvets.konstr / Welded constructions
SS-EN ISO 13920-B (SA 1121,200)
( c) Co arse ( v) V ery c oarse
Svetsklasser enligt / Weld classes acc. to
SS-ISO 5817 (SA 1184,095)
Om ej annat angivits gller / Unless otherwise specified
TOLERANSER/TOLERANCES
8/12/2019 CTHS430_02_IMA_S223.856-01.en
18/37
NOTES:
OA - The over pressure blower can be mounted horisontal and vertical. Its recomended to place the it iOB - Total hose lenght betwen overpressure unitand crusher are recomended to 2-15 metersOC - The regulator for compressed air should be adjusted at instalation to be between 600-1020 Pa
OD - Its important that the measure hose is mounted as the picture shown. Otherwise there can be vacuum hose instead of overpressure then the OPT1 transmitter shown zero value.
OE -Measuring hose for OPT1 in -L11 ( Included in the delivery of -L11 )Total hose lenght betwen crusher an recomended to < 25 meters
OF - Reference hose for OPT1 ( Mounted from factory )
C - connection to crusher. P - connection to tankVAR. 901 - Installation with fan without TIMS
VAR. 902 - Installation with fan with TIMSVAR. 903 - Installation with compressed air without TIMS
Xzn
Overpr
CH/S42
Beredd/PlannedKonstr/Designed Ritad/Drawn Ko
Gjutgods/Castings
ISO 8062-CT12 (SA 1121,300)
ToleransklassTolerance class
>4000mm
SS-ISO 2768-1-c(SA 1121,100)
(SA 1121,100)SS-ISO 2768-1-v
SS-ISO 2768-1-c(SA 1121,100)
U-gngor/U-threads
SMS 1718-2A/2B (SA 1161,150)
(v) Mycket grov(c) Grov(m) Medium(m) Medel
M-gngor/M-threads
ISO 965-6H/6g (SA 1161,130)
Smltsvets.konstr / Welded constructions
SS-EN ISO 13920-B (SA 1121,200)
( c) Co arse ( v) V ery c oarse
Svetsklasser enligt / Weld classes acc. to
SS-ISO 5817 (SA 1184,095)
Om ej annat angivits gller / Unless otherwise specified
TOLERANSER/TOLERANCES
8/12/2019 CTHS430_02_IMA_S223.856-01.en
19/37
984.0671-00 575
984.0607-00 380
Part No.Art. Nr.
Voltage Y (V)Spnning Y (V)
2 1 984.0671-00 Ele
1 1 984.0607-00 Ele
Item No.Pos. Nr. 452.4911-901
Part No.Art. Nr.
DeBen
hsv
ElemeEleme
Beredd/PlannedKonstr/Designed Ritad/Drawn Ko
Gjutgods/Castings
ISO 8062-CT12 (SA 1121,300)
ToleransklassTolerance class
>4000mm
SS-ISO 2768-1-c(SA 1121,100)
(SA 1121,100)SS-ISO 2768-1-v
SS-ISO 2768-1-c(SA 1121,100)
U-gngor/U-threads
SMS 1718-2A/2B (SA 1161,150)
(v) Mycket grov(c) Grov(m) Medium(m) Medel
M-gngor/M-threads
ISO 965-6H/6g (SA 1161,130)
Smltsvets.konstr / Welded constructions
SS-EN ISO 13920-B (SA 1121,200)
( c) Co arse ( v) V ery c oarse
Svetsklasser enligt / Weld classes acc. to
SS-ISO 5817 (SA 1184,095)
Om ej annat angivits gller / Unless otherwise specified
TOLERANSER/TOLERANCES
8/12/2019 CTHS430_02_IMA_S223.856-01.en
20/37
8/12/2019 CTHS430_02_IMA_S223.856-01.en
21/37
Sandvik SRP AB SE-233 81 Svedala, Sweden
8/12/2019 CTHS430_02_IMA_S223.856-01.en
22/37
Sandvik SRP AB SE-233 81 Svedala, Sweden
8/12/2019 CTHS430_02_IMA_S223.856-01.en
23/37
Sandvik SRP AB SE-233 81 Svedala, Sweden
8/12/2019 CTHS430_02_IMA_S223.856-01.en
24/37
Sandvik SRP AB SE-233 81 Svedala, Sweden
8/12/2019 CTHS430_02_IMA_S223.856-01.en
25/37
Sandvik SRP AB SE-233 81 Svedala, Sweden
8/12/2019 CTHS430_02_IMA_S223.856-01.en
26/37
Sandvik SRP AB SE-233 81 Svedala, Sweden
8/12/2019 CTHS430_02_IMA_S223.856-01.en
27/37
Sandvik SRP AB SE-233 81 Svedala, Sweden
8/12/2019 CTHS430_02_IMA_S223.856-01.en
28/37
Sandvik SRP AB SE-233 81 Svedala, Sweden
8/12/2019 CTHS430_02_IMA_S223.856-01.en
29/37
Sandvik SRP AB SE-233 81 Svedala, Sweden
8/12/2019 CTHS430_02_IMA_S223.856-01.en
30/37
Sandvik SRP AB SE-233 81 Svedala, Sweden
8/12/2019 CTHS430_02_IMA_S223.856-01.en
31/37
Sandvik SRP AB SE-233 81 Svedala, Sweden
8/12/2019 CTHS430_02_IMA_S223.856-01.en
32/37
Sandvik SRP AB SE-233 81 Svedala, Sweden
8/12/2019 CTHS430_02_IMA_S223.856-01.en
33/37
Sandvik SRP AB SE-233 81 Svedala, Sweden
8/12/2019 CTHS430_02_IMA_S223.856-01.en
34/37
INSTRUMENT LIST
Plant:
Equipment Tag No:
Equipment Name: HYDROCONE CH/CS-420/430
Equipment Supplier:
INSTRUMENT TYPE APPLICATION
Plant SRP Model Range Part No.
Tag No. Tag No.
-TI1 Thermometer Return oil temperature (main) ICF 60 0-120C 923.0192-00
-PI1 Pressure gauge Hydroset pressure 100M20-2 0-6 MPa 923.0379-00
-PI2 Pressure gauge Oil pressure (main) 2748 D63 0-1.6 MPa 923.0193-00
-LI1 Oil level indicator Oil level in tank (main) H00361-007 High/Low 914.0170-00
-LI2 Oil level indicator Oil level in tank (Hydroset) H00361-010 High/Low 914.0174-00
IDENTIFICATION INSTRUMENT DETAILS
SANDVIK ROCK PROCESSING
Sandvik Rock Processing
Rev: 02
Date: 2012-04-05/ RRe
195.0620 instrument list ch_cs-420_430.xls
1 (1)
8/12/2019 CTHS430_02_IMA_S223.856-01.en
35/37
8/12/2019 CTHS430_02_IMA_S223.856-01.en
36/37
060R9301
060R9301
IC.PI.P10.J1.00-520B2598
Thermostats
KPS 76 - 83
Instructions
T2 max.
(C)
T1 min.
(C)
T1 max.
(C)
KPS 76 80
40 70
KPS 77 130
KPS 79 200
KPS 80 220
KPS 81 250KPS 83 300
L
(mm)
Ms St.18/8
75 060L326266 060L326766
110 060L327166 060L326866
160 060L326366 060L326966
10(6) A, 440 V a.c. L.R. 50A220V, 12 W d.c. PILOT
8/12/2019 CTHS430_02_IMA_S223.856-01.en
37/37
C-D
SL,mr,05-2006
Type Code no. Diff. (C)
KPS 79 060L314166 9
KPS 83060L313966
18060L314066