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This document is valid for:

Serial No. / Machine No. Signature

SANDVIK CTHS430:02

Tank unit installation drawings

Copyright 2012 Sandvik SRP AB.

All rights reserved. No parts of this document may be reproduced or copied in any form or by

any means without written permission from Sandvik SRP AB. All data and information in this

manual may be changed without further notice. Reservations for misprints.

Document number: S 223.856.en

Original instructions

Issue: 20120827Version: 01

Document type: Installation Manual Appendix (IMA)

Sandvik

Stationsplan, SE-233 81 Svedala, SwedenTel: +46 (0)40 409000, Fax: +46 (0)40 409260

www.sandvik.com

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A-3

IMA Sandvik CTHS430:02 Tank unit installation drawings

Appendix 1:

Tank unit installation drawings

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A-4 2012 Sandvik SRP AB

S 223.856.en-01


1.1 General

The following drawings show tank dimensions, connection positions and

dimensions, and access dimensions. All dimensions must be respected.

Dimensions are given in millimeters with inch dimension in brackets.

1.1.1 Mechanical drawings

1.1.2 Electrical and hydraulic drawings

1.1.3 Other documents

The tank can be installed on either side of the crusher.

Drawing name Drawing no. Note

Transportation drawing - Tank 452.5996

Installation outline - Tank 452.5995

Hose connection installation - with overview table 452.5584

Overpressure installation - with notes 452.6182

Element K7 Alt. 452.4911

Drawing name Drawing no. Note

Piping and Instrument diagram 452.6018

Connection diagram oil tank, standard 291.0053

Circuit diagram, standard 291.0052

Instrument list 195.0620

Sensor list 195.0621 Incl. ASRi

Document nameKPS 76-83 Danfoss Temperature setting on temperature switches TS1, TS2 and TS3

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2012 Sandvik SRP AB S 223.856.en-01

1.1.4 Lifting the tankDrawing 452.5996: Transport drawing - TankValid only with Installation Manual

The drawing shows the outer measures of the tank and how to lift it as safely

as possible.

Drain the tank completely from oil before lifting.

The tank must be lifted with suitable lifting slings. Always use both lifting

eyes mounted on the top.

Total maximum weight for the pair of lifting eyes is 350 kg (775 lbs).

The maximum angle between the lifting slings is 90.

The center of mass is shown with a sign (1):

1

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1.1.5 Mechanical connections

Drawing 452.5584: Hose connection installation with overviewtable (standard and USA)

The drawing shows the points on the tank unit and the crusher where

connections are made. Each connection has a designation sign on or nearbythe connection point.

The table is an overview that shows general information about the

connections for the tank unit, the crusher and the accessories.

Abbreviations used in the table are:

STD for standard

Ext. for external threading

Int. for internal threading.

Hose connections CH/S430

Connectionline Place Variant - sealSTD - 60 cone USA - 74 cone

N Crusher Ext. G 3/4"B Ext. JIC 1 1/16"-12

Tank Int. G 3/4" Ext. JIC 1 1/16"-12

M Crusher Ext. G 1 1/2"B Ext. JIC 1 7/8"-12

Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12

L Crusher Ext. R2" NPTF 2"-12

Tank Int. Rp 2" NPTF 2"-12

P Crusher Ext. G 3/4"B Ext. G 3/4"B

Tank Int. Rp 3/4" Int. Rp 3/4

Overpressure unit Int. Rp 3/4" Int. Rp 3/4

U Tank Int. Rp 1 1/4" Ext. JIC 1 7/8"-12

Air Cooler Int. Rp 1 1/4" Ext. JIC 1 7/8"-12

Water Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12

V Air Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"12

Water Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12

O Water Cooler Int. Rp 1 1/4" Ext. JIC 1 7/8"-12

J Water Cooler Int. Rp 1 1/4" Ext. JIC 1 7/8"-12

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A-7


Drawing 452.6182: Overpressure installation with notes

Notes:

OA - The overpressure fan can be mounted either horizontal or vertical.

It is recommended to place it in a dust free area.

OB - Total hose length between the over-pressure unit and the crusher is

recommended to 2-15 m (6.6-40 ft).

OC - The regulator for compressed air should be adjusted at installation to be

between 600-1020 Pa (12.5-21.3 lb/ft3).

OD - It is important that the measure hose is mounted as the picture shows.

Otherwise there can be a vacuum in the measure hose, instead of over-

pressure and then the OPT1 transmitter will show zero value.

OE - Measuring hose for OPT1 in L11 (included in the delivery of L11).

Total hose lenght between the crusher and L11 is recommended to

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A-9


P1 Lubrication pump TG L 047-02 V Main lubrication

P2 Pump HPI P3 BAN 2004 L Hydroset

PI1 Manometer 100M20-2 0-6 MPa/PSI Hydroset

PI2 Manometer Pinionshaft lubrication

PS2 Pressure drop indicator PIS 3097/2,2Bar Main lubrication

RV2 Pressure relief valve 4.5MPa Hydroset



TI1 Thermometer Main lubrication

TS1 Thermostat KPS79 50-100C Main lubrication



TS4 Thermostat valve AVTA 25 Main lubrication

V1 Ball valve 1 1/4" Main lubrication

V10 Valve Shut-Off MA1-A1.1-SO4 Hydroset

V4 Ball valve 1/4" Hydroset

V5 Ball valve 1/2" Hydroset

Position Description Note

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Vali

Xzn

Transpo

CTHS4

Beredd/PlannedKonstr/Designed Ritad/Drawn Ko

Gjutgods/Castings

ISO 8062-CT12 (SA 1121,300)

ToleransklassTolerance class

>4000mm

SS-ISO 2768-1-c(SA 1121,100)

(SA 1121,100)SS-ISO 2768-1-v

SS-ISO 2768-1-c(SA 1121,100)

U-gngor/U-threads

SMS 1718-2A/2B (SA 1161,150)

(v) Mycket grov(c) Grov(m) Medium(m) Medel

M-gngor/M-threads

ISO 965-6H/6g (SA 1161,130)

Smltsvets.konstr / Welded constructions

SS-EN ISO 13920-B (SA 1121,200)

( c) Co arse ( v) V ery c oarse

Svetsklasser enligt / Weld classes acc. to

SS-ISO 5817 (SA 1184,095)

Om ej annat angivits gller / Unless otherwise specified

TOLERANSER/TOLERANCES

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Xzn

mr1827

Xzn

mr1827

2009-11-06

2011-10-14

See modification notice

01

00

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Xzn

mr1827

Xzn

mr1827

2009-09-07

2011-11-21

See modification notice

01

00

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Xzn

Overpr

CH/S42


Gjutgods/Castings

ISO 8062-CT12 (SA 1121,300)


>4000mm

SS-ISO 2768-1-c(SA 1121,100)

(SA 1121,100)SS-ISO 2768-1-v

SS-ISO 2768-1-c(SA 1121,100)

U-gngor/U-threads

SMS 1718-2A/2B (SA 1161,150)


M-gngor/M-threads

ISO 965-6H/6g (SA 1161,130)


SS-EN ISO 13920-B (SA 1121,200)



SS-ISO 5817 (SA 1184,095)



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NOTES:

OA - The over pressure blower can be mounted horisontal and vertical. Its recomended to place the it iOB - Total hose lenght betwen overpressure unitand crusher are recomended to 2-15 metersOC - The regulator for compressed air should be adjusted at instalation to be between 600-1020 Pa

OD - Its important that the measure hose is mounted as the picture shown. Otherwise there can be vacuum hose instead of overpressure then the OPT1 transmitter shown zero value.

OE -Measuring hose for OPT1 in -L11 ( Included in the delivery of -L11 )Total hose lenght betwen crusher an recomended to < 25 meters

OF - Reference hose for OPT1 ( Mounted from factory )

C - connection to crusher. P - connection to tankVAR. 901 - Installation with fan without TIMS

VAR. 902 - Installation with fan with TIMSVAR. 903 - Installation with compressed air without TIMS

Xzn

Overpr

CH/S42


Gjutgods/Castings

ISO 8062-CT12 (SA 1121,300)


>4000mm

SS-ISO 2768-1-c(SA 1121,100)

(SA 1121,100)SS-ISO 2768-1-v

SS-ISO 2768-1-c(SA 1121,100)

U-gngor/U-threads

SMS 1718-2A/2B (SA 1161,150)


M-gngor/M-threads

ISO 965-6H/6g (SA 1161,130)


SS-EN ISO 13920-B (SA 1121,200)



SS-ISO 5817 (SA 1184,095)



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984.0671-00 575

984.0607-00 380

Part No.Art. Nr.

Voltage Y (V)Spnning Y (V)

2 1 984.0671-00 Ele

1 1 984.0607-00 Ele

Item No.Pos. Nr. 452.4911-901

Part No.Art. Nr.

DeBen

hsv

ElemeEleme


Gjutgods/Castings

ISO 8062-CT12 (SA 1121,300)


>4000mm

SS-ISO 2768-1-c(SA 1121,100)

(SA 1121,100)SS-ISO 2768-1-v

SS-ISO 2768-1-c(SA 1121,100)

U-gngor/U-threads

SMS 1718-2A/2B (SA 1161,150)


M-gngor/M-threads

ISO 965-6H/6g (SA 1161,130)


SS-EN ISO 13920-B (SA 1121,200)



SS-ISO 5817 (SA 1184,095)



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Sandvik SRP AB SE-233 81 Svedala, Sweden

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INSTRUMENT LIST

Plant:

Equipment Tag No:

Equipment Name: HYDROCONE CH/CS-420/430

Equipment Supplier:

INSTRUMENT TYPE APPLICATION

Plant SRP Model Range Part No.

Tag No. Tag No.

-TI1 Thermometer Return oil temperature (main) ICF 60 0-120C 923.0192-00

-PI1 Pressure gauge Hydroset pressure 100M20-2 0-6 MPa 923.0379-00

-PI2 Pressure gauge Oil pressure (main) 2748 D63 0-1.6 MPa 923.0193-00

-LI1 Oil level indicator Oil level in tank (main) H00361-007 High/Low 914.0170-00

-LI2 Oil level indicator Oil level in tank (Hydroset) H00361-010 High/Low 914.0174-00

IDENTIFICATION INSTRUMENT DETAILS

SANDVIK ROCK PROCESSING

Sandvik Rock Processing

Rev: 02

Date: 2012-04-05/ RRe

195.0620 instrument list ch_cs-420_430.xls

1 (1)

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060R9301

060R9301

IC.PI.P10.J1.00-520B2598

Thermostats

KPS 76 - 83

Instructions

T2 max.

(C)

T1 min.

(C)

T1 max.

(C)

KPS 76 80

40 70

KPS 77 130

KPS 79 200

KPS 80 220

KPS 81 250KPS 83 300

L

(mm)

Ms St.18/8

75 060L326266 060L326766

110 060L327166 060L326866

160 060L326366 060L326966

10(6) A, 440 V a.c. L.R. 50A220V, 12 W d.c. PILOT

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C-D

SL,mr,05-2006

Type Code no. Diff. (C)

KPS 79 060L314166 9

KPS 83060L313966

18060L314066

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