Download - Bio-decontamination System · Isolator integration kit without PLC. Utilizes Isolator PLC to control, monitor and report on bio-decontamination. Option 2 Isolator integration kit

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Page 1: Bio-decontamination System · Isolator integration kit without PLC. Utilizes Isolator PLC to control, monitor and report on bio-decontamination. Option 2 Isolator integration kit

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BioVapTM

Bio-decontamination System

• PrimaryHealthcareFacilities

• Pharmaceutical

Science Behined the Pocess

TheEscoBioVap™system is aprocessof atomizing thehydrogenperoxidesterilantcreatingadryfogasitisinjectedintothespace.Thisuniquesystem(patentpending)createsachargeontheatomizeddropletsasitpassesthroughthenozzle.Thischargeimpartedonthedropletsofsterilantcreatestwoimportantsynergies

a. Eachdropletofthesterilantcontainsbillionsofreactivemoleculestoexecutethemicrobialkill.

b.Throughmutualrepulsion,thedropletsrepeleachotherand distribute quickly through the space achieving asuperiordistributionofthesterilant.Thechargeddropletsareattractedtotheunchargedsurfaceswithinthespacesoonimpactthedropletsburstandimmediatelystartthesterilisationprocess.

Duetotheseimportantfactors,thesterilantusedisminimisedandcanbe of lessconcentration than theconventionalvaporisingsystemsthatneededthesterilanttobeevaporatedfirst thenwait formicro condensation to carry out thesterilization.

This revolutionary bio-decontamination system is notaffectedbytemperatureorrelativehumiditythereforethereisno requirement toprecondition the spacebeing bio-decontaminatedandthereforeleadstoreducedcycle.

Introduction

EscoPharmahasdevelopedaneffectivehydrogenperoxidebasedbio-decontaminationsystemcapableofachievingalog6reductioninbio-burden.ThesporelogreductionhasbeenvalidatedbybiologicalindicatorchallengeusingbiologicalindicatorstainlesssteelribbonspopulatedwithGeobacillus stearothermophilusspores.

ThisBioVap™hasbeendevelopedinresponsetoincreasingdemandsfromthepharmaceutical, biotech,pharmacy,veterinaryandother related industries formicrobial freeenvironments and more stringent decontaminationrequirements.Hydrogenperoxidebreaksdownintooxygenandwater on completionof the sterilization processwhichmakesitoneofthemostenvironment-friendlydecontaminant available. The BioVap™ is developed forperformingbio-decontaminationofasepticbarriersystem,passthroughsystems,biologicalsafetycabinets,cleanroomsandvirtuallyanyotherspacewheresurfacesterilizationofbio-decontaminationisrequired

Industries Served

• Hospital

• Food,Beverages&Confectionary

• ManufacturingFacilities

• VeterinarySurgeries

• Dentist

SANITIZATION

Twolog-10-2

DISINFECTION

Fivelog-10-5

STERILIZATION

Sixlog-10-6

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Page 2: Bio-decontamination System · Isolator integration kit without PLC. Utilizes Isolator PLC to control, monitor and report on bio-decontamination. Option 2 Isolator integration kit

BioVapTM

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Pre-Conditioning

Conventional Gaseous Systems

Gassing/Injection Dwell Aeration

Gassing/Injection

BioVapTM System

Dwell Aeration

Time

Flexibility Features

EscoPharmaBioVapTMsystemisdevelopedtobeflexibleenoughtoworkinallareas,fromcabinetsandtransferhatchesuptomodularenclosurestoisolatorkeepinginmindthateverycustomerandfacilityhasdifferentrequirements.

Image of the cleanroom / BSCnozzle assembly

Image of fixed nozzle in isolator

EscoPharmaTransferHatchandBioVapTMintegratedsystem

EscoPharmaBioVapTM

systemasapremiumsolutionfordecontaminationprocessforallsizesofbiosafetycabinets.

EscoPharmaBioVapTM

systemintegratedintotheisolatorasourapproachtoacosteffectivebio-decontamination.

EscoPharmaBioVapTMfoggingsystemasaneffectivebio-decontaminationforcleanroomandorlaboratory.

Page 3: Bio-decontamination System · Isolator integration kit without PLC. Utilizes Isolator PLC to control, monitor and report on bio-decontamination. Option 2 Isolator integration kit

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BioVapTMHMIController

Process Step

TheBioVap™bio-decontaminationcyclewillhavethefollowingphases

a. InjectionPhase–Inthisphase,thesterilantisinjectedintothespaceasadryfogatapre-setpressureandflowrateandatagivenperiodoftime.Duringthisperiod,theatomisingpressure,injectionairflowandinjectionairpressurearemonitored.

b.DwellPhase-Duringthisphase,thesterilantisallowedtosettleonthesurfacesinsidetheenclosureforasetperiodoftime.

c. AerationPhase-Inthisphasethehydrogenperoxidesterilantisremovedfromthespace/enclosure.

Controls

TheBioVap™systemisPLCcontrolledwithoperatorinterfaceviaatouchscreenHMIterminalgivingoperatorlogonsecurityandrealtimedisplayofcycleparameters.Cycleparametersarealsorecordedandaprintoutofthecycleparametersisgivenattheendofacycleforvalidationrecords.Electronicdatarecordingofthecycles21CFR11compliantisavailableonrequest.20pre-programmedcyclescanbesavedonthePLCsystemselectablefromtheinterfaceterminal.TheBioVap™canbecontrolledlocallyviatheHMIlocatedontheBioVap™generatororcanbecontrolledremotelyfromanIsolatororcabinetcontrolsystem.

INNOVATIVE DESIGNGENERAL SPECIFICATIONS

Power Supply 240/110V,50/60Hzsinglephase

Air Supply 6barpressure200l/minflow(clean&dryair)

Sterilant 12%volhydrogenperoxide(100-400ul/minflow)

PLC SiemensS7-1200series

HMI SiemensTP170komfort

Printer Gebeticketlabelprinter

Spore Log Reduction UptoLog6

ORDERING INFORMATION

Option 1Isolator integration kit without PLC.

UtilizesIsolatorPLCtocontrol,monitorandreportonbio-decontamination.

Option 2Isolator integration kit with PLC

SystemcompletewithPLC,HMI&ticketprintermountedon304STSTenclosure

Option 3Mobile BioVapTM complete with PLC, HMI and printer.

Allhousedinwithinsturdymobilecase.Availablewithchoiceofnozzleassembly.

Nozzle Assembly A CleanroomNozzleAssembly

Nozzle Assembly B RemoteControlAssembly

CatalyticConverter

Adjustabletripodforbio-decontaminationofcleanroomandBSC

MobileBioVapTMSystemisfittedinsideahandycase

Page 4: Bio-decontamination System · Isolator integration kit without PLC. Utilizes Isolator PLC to control, monitor and report on bio-decontamination. Option 2 Isolator integration kit

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LIVE SUPPORTescoglobal.com Esco Global Offices: Bahrain | Bangladesh | China | India | Indonesia | Italy | Japan

Malaysia | Philippines | Russia | Singapore | South Africa | South Korea | Thailand United Kingdom | USA | Vietnam

PLATFORMSPECIALIST.

Esco Pharma Pte Ltd21 Changi South Street 1 Singapore 486777 • Tel: +65 65420833Fax: +65 65426920 • Email: [email protected]

Esco Technologies, Inc.2512 Metropolitan Drive, Suite 120 BFeasterville- Trevose, PA 19053-6738Tel: 215 322 2155 • Email: [email protected]

Esco Gb LtdUnit 9, Century Park Networkcentre, Dearne Lane,Manvers, Rotherham, South Yorkshire, S63 5DE.Tel: +44 (0) 1709 761 669 • Email: [email protected]

Since 1978, Esco has emerged as a leader in the development of controlled environment, laboratory and pharmaceutical equipment solutions. Products sold in more than 100 countries include biological safety cabinets, fume hoods, ductless fume hoods, laminar flow clean benches, animal containment workstations, cytotoxic cabinets, hospital pharmacy isolators, and PCR cabinets and instrumentation. With the most extensive product line in the industry, Esco has passed more tests, in more languages, for more certifications, throughout more countries than any biosafety cabinet manufacturer in the world. Esco remains dedicated to delivering innovative solutions for the clinical, life science, research and industrial laboratory community. www.escoglobal.com.

PTEscoBintanIndonesiaCert.No:651333/E

EscoMicroPteLtdCert.No:651076

PTEscoBintanIndonesiaCert.No:Q2N130383797001

ESCO GLOBAL NETWORK

Air ShowerAseptic Containment Isolator (ACTI)Ceiling Laminar Airflow UnitsCleanroom Transfer HatchContainment Barrier Isolator (CBI)Compounding Aseptic IsolatorCompounding Aseptic Containment IsolatorDownflow Booth (DFB)Dynamic Floor Label HatchDynamic Pass BoxEvidence Drying CabinetGarment Storage CabinetGeneral Processing Platform Isolator (GPPI)Healthcare Platform isolatorLaminar Flow Horizontal TrolleyLaminar Flow Straddle Units, Single and Double Laminar Flow Vertical TrolleyPass BoxSoft Wall CleanroomSputum BoothVentilated Balance Enclosure (VBE)Weighing and Dispensing Containment Isolator (WDCI)

Licensee

Global Offices

Joint Ventures

Distributors

Factories

R&D Centers

Regional Distribution Centers