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CLAYLITE AGGREGATES LIMITED
PROJECT BACKGROUND
1.1M 3-year TSB grant funded collaborative R&D project
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CLAYLITE AGGREGATES LIMITED
PROJECT BACKGROUND
1.1M 3-year TSB grant funded collaborative R&D project
2.Industrial partners: Laing ORourke and Claylite Aggregates
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CLAYLITE AGGREGATES LIMITED
PROJECT BACKGROUND
1.1M 3-year TSB grant funded collaborative R&D project
2.Industrial partners: Laing ORourke and Claylite Aggregates
3.Academic partner: Imperial College London
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CLAYLITE AGGREGATES LIMITED
PROJECT BACKGROUND
1.1M 3-year TSB grant funded collaborative R&D project
2.Industrial partners: Laing ORourke and Claylite Aggregates
3.Academic partner: Imperial College London
4.Inventor: Mike Evans (patent pending)
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CLAYLITE AGGREGATES LIMITED
PROJECT BACKGROUND
1.1M 3-year TSB grant funded collaborative R&D project
2.Industrial partners: Laing ORourke and Claylite Aggregates
3.Academic partner: Imperial College London
4.Inventor: Mike Evans (patent pending)
5.Location: Midlands based
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CLAYLITE AGGREGATES LIMITED
PROJECT EVOLUTION
1.Expand bloating clay
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CLAYLITE AGGREGATES LIMITED
PROJECT EVOLUTION
1.Expand bloating clay
2.Expand non-bloating clay through the addition of wastes
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CLAYLITE AGGREGATES LIMITED
PROJECT EVOLUTION
1.Expand bloating clay
2.Expand non-bloating clay through the addition of wastes
3.Introduce waste glass cullet
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CLAYLITE AGGREGATES LIMITED
PROJECT EVOLUTION
1.Expand bloating clay
2.Expand non-bloating clay through the addition of wastes
3.Introduce waste glass cullet
4.Add hazardous waste streams
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CLAYLITE AGGREGATES LIMITED
PROJECT EVOLUTION
1.Expand bloating clay
2.Expand non-bloating clay through the addition of wastes
3.Introduce waste glass cullet
4.Add hazardous waste streams:
beneficial properties
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CLAYLITE AGGREGATES LIMITED
PROJECT EVOLUTION
1.Expand bloating clay
2.Expand non-bloating clay through the addition of wastes
3.Introduce waste glass cullet
4.Add hazardous waste streams:
beneficial properties
gate fees
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CLAYLITE AGGREGATES LIMITED
PROJECT OBJECTIVES
To produce sustainable high specification lightweight aggregate
using a majority of waste streams.
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CLAYLITE AGGREGATES LIMITED
PROJECT OBJECTIVES
To produce sustainable high specification lightweight aggregate
using a majority of waste streams.
To prove performance in structural concrete.
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CLAYLITE AGGREGATES LIMITED
PROJECT OBJECTIVES
To produce sustainable high specification lightweight aggregate
using a majority of waste streams.
To prove performance in structural concrete.
To prove feasibility of commercialisation including internationally.
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CLAYLITE AGGREGATES LIMITEDSUSTAINABILITY: REDUCE, RE-USE, RECYCLE
Diverse waste
raw materials
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CLAYLITE AGGREGATES LIMITEDSUSTAINABILITY: REDUCE, RE-USE, RECYCLE
Diverse waste
raw materials
No monopoly98% waste
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CLAYLITE AGGREGATES LIMITEDSUSTAINABILITY: REDUCE, RE-USE, RECYCLE
Lowtemperature
process
Diverse waste
raw materials
No monopoly98% waste
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CLAYLITE AGGREGATES LIMITEDSUSTAINABILITY: REDUCE, RE-USE, RECYCLE
Lowtemperature
process
Diverse waste
raw materials
No monopoly98% waste
Energy saving750C not 1150C
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CLAYLITE AGGREGATES LIMITEDSUSTAINABILITY: REDUCE, RE-USE, RECYCLE
Lowtemperature
process
Diverse waste
raw materials
Market leading
product spec
No monopoly98% waste
Energy saving750C not 1150C
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CLAYLITE AGGREGATES LIMITEDSUSTAINABILITY: REDUCE, RE-USE, RECYCLE
Lowtemperature
process
Diverse waste
raw materials
Market leading
product spec
No monopoly98% waste
Energy saving750C not 1150C
Density/strengthWater absorption
ca.7%
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CLAYLITE AGGREGATES LIMITEDSUSTAINABILITY: REDUCE, RE-USE, RECYCLE
Lowtemperature
process
Diverse waste
raw materials
Market leading
product spec
Sustainable
applications
No monopoly98% waste
Energy saving750C not 1150C
Density/strengthWater absorption
ca.7%
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CLAYLITE AGGREGATES LIMITEDSUSTAINABILITY: REDUCE, RE-USE, RECYCLE
Lowtemperature
process
Diverse waste
raw materials
Market leading
product spec
Sustainable
applications
No monopoly98% waste
Energy saving750C not 1150C
Density/strengthWater absorption
ca.7%
Lightweight fromwaste, OSM/DfMA
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CLAYLITE AGGREGATES LIMITEDSUSTAINABILITY: REDUCE, RE-USE, RECYCLE
Lowtemperature
process
Diverse waste
raw materials
Market leading
product spec
Sustainable
applications
recyclable
No monopoly98% waste
Energy saving750C not 1150C
Density/strengthWater absorption
ca.7%
Lightweight fromwaste, OSM/DfMA
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CLAYLITE AGGREGATES LIMITED
PROCESS: PILOT PLANT
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CLAYLITE AGGREGATES LIMITED
SUMMARY PRODUCT CHARACTERISTICS
Mix of recycled materials is transformed by physical treatment andhigh temperatures into a new material.
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CLAYLITE AGGREGATES LIMITED
SUMMARY PRODUCT CHARACTERISTICS
Mix of recycled materials is transformed by physical treatment andhigh temperatures into a new material.The original wastes are not typically detected in the product. Theyare not present in their original form in the lightweight aggregate.
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CLAYLITE AGGREGATES LIMITED
SUMMARY PRODUCT CHARACTERISTICS
Mix of recycled materials is transformed by physical treatment andhigh temperatures into a new material.The original wastes are not typically detected in the product. Theyare not present in their original form in the lightweight aggregate.The lightweight aggregate is a complex mix of amorphous andcrystalline (glass-ceramic) phases and porosity.
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CLAYLITE AGGREGATES LIMITED
SUMMARY PRODUCT CHARACTERISTICS
Mix of recycled materials is transformed by physical treatment andhigh temperatures into a new material.The original wastes are not typically detected in the product. Theyare not present in their original form in the lightweight aggregate.The lightweight aggregate is a complex mix of amorphous andcrystalline (glass-ceramic) phases and porosity.The mix design and processing can be controlled to engineerlightweight aggregate with a range of different characteristics.
8/12/2019 Bert Bingham Mike EvansSILECG (1)
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CLAYLITE AGGREGATES LIMITED
SUMMARY PRODUCT CHARACTERISTICS
Mix of recycled materials is transformed by physical treatment andhigh temperatures into a new material.The original wastes are not typically detected in the product. Theyare not present in their original form in the lightweight aggregate.The lightweight aggregate is a complex mix of amorphous andcrystalline (glass-ceramic) phases and porosity.The mix design and processing can be controlled to engineerlightweight aggregate with a range of different characteristics.The research has developed a resource efficient manufacturingprocess that transforms problematic wastes intocommercially
viable and sustainable products.
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CLAYLITE AGGREGATES LIMITED
SUMMARY PRODUCT CHARACTERISTICS
Mix of recycled materials is transformed by physical treatment andhigh temperatures into a new material.The original wastes are not typically detected in the product. Theyare not present in their original form in the lightweight aggregate.The lightweight aggregate is a complex mix of amorphous andcrystalline (glass-ceramic) phases and porosity.The mix design and processing can be controlled to engineerlightweight aggregate with a range of different characteristics.The research has developed a resource efficient manufacturingprocess that transforms problematic wastes into potentiallycommercially viable and sustainable products.Commercialisation of this technology will have significant benefits forboth the environment and UK industry .
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CLAYLITE AGGREGATES LIMITED
SUMMARY PRODUCT CHARACTERISTICS
Mix of recycled materials is transformed by physical treatment andhigh temperatures into a new material.The original wastes are not typically detected in the product. Theyare not present in their original form in the lightweight aggregate.The lightweight aggregate is a complex mix of amorphous andcrystalline (glass-ceramic) phases and porosity.The mix design and processing can be controlled to engineerlightweight aggregate with a range of different characteristics.The research has developed a resource efficient manufacturingprocess that transforms problematic wastes into potentiallycommercially viable and sustainable products.Commercialisation of this technology will have significant benefits forboth the environment and UK industry .
- Imperial College London
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CLAYLITE AGGREGATES LIMITED
PRODUCT SPECIFICATION
Lightweight
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CLAYLITE AGGREGATES LIMITED
PRODUCT SPECIFICATION
Lightweight
Strong
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CLAYLITE AGGREGATES LIMITED
PRODUCT SPECIFICATION
Lightweight
Strong
Vitreous/closed pore (much lower water absorption)
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CLAYLITE AGGREGATES LIMITED
PRODUCT SPECIFICATION
Lightweight
Strong
Vitreous/closed pore (much lower water absorption)
Amorphous not crystalline
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CLAYLITE AGGREGATES LIMITED
PRODUCT SPECIFICATION
Lightweight
Strong
Vitreous/closed pore (much lower water absorption)
Amorphous not crystalline
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CLAYLITE AGGREGATES LIMITED
PRODUCT SPECIFICATION
Lightweight
Strong
Vitreous/closed pore (much lower water absorption)
Amorphous not crystalline
Various grades (multiple markets)
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CLAYLITE AGGREGATES LIMITED
PRODUCT SPECIFICATION
Lightweight
Strong
Vitreous/closed pore (much lower water absorption)
Amorphous not crystalline
Various grades (multiple markets)
Insulating (thermal and noise)
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CLAYLITE AGGREGATES LIMITED
PRODUCT SPECIFICATION
Lightweight
Strong
Vitreous/closed pore (much lower water absorption)
Amorphous not crystalline
Various grades (multiple markets)
Insulating (thermal and noise)
Versatile & recyclable
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CLAYLITE AGGREGATES LIMITED
PRODUCT COMPARATIVES - ASPIRATIONS
Expanded Clay SILEC-G Expanded Glass
1. Dry density (kg/m3) Low Low Ultra-low
2. Structural strength High High Weak
3. Pore Structure Open Closed Closed
4. Vitrified surface No Yes Yes
5. Moisture ad/absorption H Low Low
6. Thermal insulation M H H
7. Acoustic insulation M M/H H
8. Fire resistance Y Y Y
9. Impact resistance M H Low
10. Flood resistance Yes Yes Yes
11. Frost resistance Yes Yes Yes
12. Versatile Yes Yes No
13. Inert & recyclable Yes Yes Yes
14. Sustainable Yes Yes Yes
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CLAYLITE AGGREGATES LIMITED
STRUCTURAL & NON-STRUCTURAL APPLICATIONS
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CLAYLITE AGGREGATES LIMITED
STRUCTURAL & NON-STRUCTURAL APPLICATIONS
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CLAYLITE AGGREGATES LIMITED
DRIVERS FOR CHANGE
Global warming and the green agenda
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CLAYLITE AGGREGATES LIMITED
DRIVERS FOR CHANGE
Global warming and the green agenda
European Environmental Product declarations (EN15804)
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CLAYLITE AGGREGATES LIMITED
DRIVERS FOR CHANGE
Global warming and the green agenda
European Environmental Product declarations (EN15804)
UK concrete industry Sustainable Construction Strategy
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CLAYLITE AGGREGATES LIMITED
DRIVERS FOR CHANGE
Global warming and the green agenda
European Environmental Product declarations (EN15804)
UK concrete industry Sustainable Construction Strategy
Environment Agency - diversion of waste from landfill/creation ofsustainable products
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CLAYLITE AGGREGATES LIMITED
DRIVERS FOR CHANGE
Global warming and the green agenda
European Environmental Product declarations (EN15804)
UK concrete industry Sustainable Construction Strategy
Environment Agency - diversion of waste from landfill/creation ofsustainable products
DEFRA - Package Recovery Notes
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CLAYLITE AGGREGATES LIMITED
DRIVERS FOR CHANGE
Global warming and the green agenda
European Environmental Product declarations (EN15804)
UK concrete industry Sustainable Construction Strategy
Environment Agency - diversion of waste from landfill/creation ofsustainable products
DEFRA - Package Recovery Notes
Corporate Social Responsibility
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CLAYLITE AGGREGATES LIMITED
DRIVERS FOR CHANGE
Global warming and the green agenda - sustainability
European Environmental Product declarations (EN15804)
UK concrete industry Sustainable Construction Strategy
Environment Agency - diversion of waste from landfill/creation ofsustainable products
DEFRA - Package Recovery Notes
Corporate Social Responsibility
Economics of shared benefit
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CLAYLITE AGGREGATES LIMITED
STRATEGIC ALLIANCES
&
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CLAYLITE AGGREGATES LIMITED
SUMMARY OUTCOMES
Project success
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CLAYLITE AGGREGATES LIMITED
SUMMARY OUTCOMES
Project success
Pilot plant
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CLAYLITE AGGREGATES LIMITED
SUMMARY OUTCOMES
Project success
Pilot plant
Market leading specification
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CLAYLITE AGGREGATES LIMITED
SUMMARY OUTCOMES
Project success
Pilot plant
Market leading specification
Suitable for structural and non-structural market
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CLAYLITE AGGREGATES LIMITED
SUMMARY OUTCOMES
Project success
Pilot plant
Market leading specification
Suitable for structural and non-structural market
Sustainable (green) construction material of choice
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CLAYLITE AGGREGATES LIMITED
SUMMARY OUTCOMES
Project success
Pilot plant
Market leading specification
Suitable for structural and non-structural market
Sustainable (green) construction material of choice
Patent pending
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CLAYLITE AGGREGATES LIMITED
SUMMARY OUTCOMES
Project success
Pilot plant
Market leading specification
Suitable for structural and non-structural market
Sustainable (green) construction material of choice
Patent pending
Global potential
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CLAYLITE AGGREGATES LIMITED
SUMMARY OUTCOMES
Project success
Pilot plant
Market leading specification
Suitable for structural and non-structural market
Sustainable (green) construction material of choice
Patent pending
Global potential
Unique commercial opportunity
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CLAYLITE AGGREGATES LIMITED
QUESTIONS
Do you have a problematic high cost waste?
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CLAYLITE AGGREGATES LIMITED
QUESTIONS
Do you have a problematic high cost waste?
Do you manufacture LWA and would like to lower costs?
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CLAYLITE AGGREGATES LIMITED
QUESTIONS
Do you have a problematic high cost waste?
Do you manufacture LWA and would like to lower costs?
Do you manufacture LWA and would like to improvespecification and make sustainable construction products?
CLAYLITE AGGREGATES LIMITED
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CLAYLITE AGGREGATES LIMITED
QUESTIONS
Do you have a problematic high cost waste?
Do you manufacture LWA and would like to lower costs?
Do you manufacture LWA and would like to improvespecification and make sustainable construction products?
Do you want to source sustainable construction products?
CLAYLITE AGGREGATES LIMITED
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CLAYLITE AGGREGATES LIMITED
QUESTIONS
Do you have a problematic high cost waste?
Do you manufacture LWA and would like to lower costs?
Do you manufacture LWA and would like to improvespecification and make sustainable construction products?
Do you want to source sustainable construction products?
Please contact us.
CLAYLITE AGGREGATES LIMITED
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CLAYLITE AGGREGATES LIMITED
Bert Bingham Mobile: 07966 239781
Mike Evans Mobile: 07769 216893
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