Introduction
What is the PCIMS ?
PCIMS :Process Control Information Management System
Each plant as an individual process area shall consist of an integrated production control system and the main units of integrated production system consist of :
UCB : Unit Control Building which is the central location for controlling , PCB: process control building
RIB which will house all I/O’s and the controllers
DCS is Distribution Control System Vendor ,Yokogawa centum CS3000
which consist of two main parts :
HIS : Human Interface Station
FCS : Field Control Station
- it is operator station that is used to monitor and control the process .
FCS is a stand alone unite capable of performing a full data acquisition control ,and all control function are executed there with all I/O’s analog & digital signal.
What is the DCS ?
What is the PESS ?
PESS : Programmable electronic safety system Vendor : ( Triconex ) which is used for emergency shutdown (ESD) function and other equipment tripping function .
What is the PLC ?
PLC is Programmable Logic Control
Vendor: Modicon (PLC ) used for control of some packaged mechanical equipment like Demain package & Flare system .
What is MMS ?
MMS : Machine Monitoring system Vendor : ( Bentlt Nevada )
Machine Motoring System , the Bently Nevada system is used to monitor the vibration of the shaft and the baring shaft temperature , and to send a signal as hard wire to the shut down system “ PESS” to trip the machine . Which is used in Comp package & critical big Pump..etc.
Like :Tank gauging ,Flow computer for custody meter and Vibration monitoring “ System 1”
Third party Equipment
What is RIB ?
RIB is Remote Instrument Building
The Remote Instrument Building RIB, which will house, the DCS controller as FCS ,HIS ,PESS / PLC controller and their cabinets and all other 3rd party equipment like Tank gauging ,Vibration monitoring , Flow computer , Power supply distribution panel ,Fire and Gas panel and Uninterruptible power supplies (UPS ) .
- DCS filed control station “ FCS “ Cabinets
- Programmable electronic shut down system “PESS Cabinets
- Machine monitoring system “ MMS Cabinets
- Programmable logic control “PLC” Cabinets
- Other equipment such as Tank Gauging , Custody metering Cabinets
- Air unit
- Fire and gas panel
- All field instruments , wiring signals
- Marshaling panels
-Terminal blocks
-Servers cabinets
What is inside RIB’s
JB
F TA
HIS
TB
FCU
FIO
HIS HIS HIS
Control Room
V-net cable 10 base 5
Optical converter
Fiber optic cable
V-net cable 10 base 2
coaxial cable
RIB
FCSB/N TMR
PLC
Copper multi coreshielded cable
FTA or I/O's cabletwisted multi core ,as TEL cable
One pair copper cable
Serial communication link
Hard wire
YNT
FOPP
YNT
FOPP
V-net converter 10 base 5 to 10 base 10
Black box
To do down loading , Tag equalizing between the HIS,s,Trending , and viewing DCS logic
DCS OPC server
V-net 10 Base 2 cable
Control room YNT
V-Net 10 Base 5 cable
Fiber optic cable
RIB YNT
V-Net cable 10 base 5
FIO
FCS
HIS
Fiber optic 100 MP/S
Fiber optic 1GP/S
2
copper
Fiber
PLC, PESS
RIB Control Room
PESS – PLC OPC server
DCS OPC server
One jacket fiber optic cable consist of 6 orange cable which consist of 4 wire
The total is 12 pare wire inside one jacket
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