Introduction

What is the PCIMS ?

PCIMS :Process Control Information Management System

Each plant as an individual process area shall consist of an integrated production control system and the main units of integrated production system consist of :

UCB : Unit Control Building which is the central location for controlling , PCB: process control building

RIB which will house all I/O’s and the controllers

DCS is Distribution Control System Vendor ,Yokogawa centum CS3000

which consist of two main parts :

HIS : Human Interface Station

FCS : Field Control Station

-  it is operator station that is used to monitor and control the process .

FCS is a stand alone unite capable of performing a full data acquisition control ,and all control function are executed there with all I/O’s analog & digital signal.

What is the DCS ?

What is the PESS ?

PESS : Programmable electronic safety system Vendor : ( Triconex ) which is used for emergency shutdown (ESD) function and other equipment tripping function .

What is the PLC ?

PLC is Programmable Logic Control

Vendor: Modicon (PLC ) used for control of some packaged mechanical equipment like Demain package & Flare system .

What is MMS ?

MMS : Machine Monitoring system Vendor : ( Bentlt Nevada )

Machine Motoring System , the Bently Nevada system is used to monitor the vibration of the shaft and the baring shaft temperature , and to send a signal as hard wire to the shut down system “ PESS” to trip the machine . Which is used in Comp package & critical big Pump..etc.

Like :Tank gauging ,Flow computer for custody meter and Vibration monitoring “ System 1”

Third party Equipment

What is RIB ?

RIB is Remote Instrument Building

The Remote Instrument Building RIB, which will house, the DCS controller as FCS ,HIS ,PESS / PLC controller and their cabinets and all other 3rd party equipment like Tank gauging ,Vibration monitoring , Flow computer , Power supply distribution panel ,Fire and Gas panel and Uninterruptible power supplies (UPS ) . 

- DCS filed control station “ FCS “ Cabinets

- Programmable electronic shut down system “PESS Cabinets

- Machine monitoring system “ MMS Cabinets

- Programmable logic control “PLC” Cabinets

- Other equipment such as Tank Gauging , Custody metering Cabinets

- Air unit

- Fire and gas panel

- All field instruments , wiring signals

- Marshaling panels

-Terminal blocks

-Servers cabinets

What is inside RIB’s

JB

F TA

HIS

TB

FCU

FIO

HIS HIS HIS

Control Room

V-net cable 10 base 5

Optical converter

Fiber optic cable

V-net cable 10 base 2

coaxial cable

RIB

FCSB/N TMR

PLC

Copper multi coreshielded cable

FTA or I/O's cabletwisted multi core ,as TEL cable

One pair copper cable

Serial communication link

Hard wire

YNT

FOPP

YNT

FOPP

V-net converter 10 base 5 to 10 base 10

Black box

To do down loading , Tag equalizing between the HIS,s,Trending , and viewing DCS logic

DCS OPC server

V-net 10 Base 2 cable

Control room YNT

V-Net 10 Base 5 cable

Fiber optic cable

RIB YNT

V-Net cable 10 base 5

FIO

FCS

HIS

Fiber optic 100 MP/S

Fiber optic 1GP/S

2

copper

Fiber

PLC, PESS

RIB Control Room

PESS – PLC OPC server

DCS OPC server

One jacket fiber optic cable consist of 6 orange cable which consist of 4 wire

The total is 12 pare wire inside one jacket