Skatoskalo International Limited
Unit 3 Royal Oak Court, Royal Oak Industrial Estate, Daventry, Northants, NN 11 8PQ,
England, United Kingdom Tel: +44 (0) 1327 312443/Fax: +44 (0) 1327 314140
Email: [email protected] Website: www.skatoskalo.com
VAT Registration No. GB 764 9546 80 Registered at the above address in England and Wales
Reg. No.4100589
AUTO WATER/AIR CLEANING SYSTEMS WITH PNEUMATIC CONTROLS
e SAFE
/ b==j /~~~·
e ENERGY SAVING e ENVIRONMENTALLY FRIENDL e HIGHLY EFFICIENT e RELIABLE
Skatoskalo International Limited www.Skatoskalo com
www.Skatoskalo com
Company information Skatoskalo has been established for one hundred and ten years. Its core product range has focused on descaling and cleaning equipment. It's tube descaling division have extended its range to include tube cleaning, tube expansion and tube removal.
In 2004 skatoskalo made huge investments in order to extend its knowledge base and manufacturing skills in order to become a rapid prototype design and build company for bespoke and small niche products. This has allowed its original product range to develop into modern systems incorporating energy saving as wel l as environmentally friendly methods while maintaining reliabil ity.
The company's successful new models are backed up by capable graduate engineers, highly skilled manufacturing and experienced logistics all working within the instructions of its ISO 9001 accreditation.
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SPECIFICATION
Power
Operation cond ition
Power pack
Drive head
Heads
Drive head Input
Rotary speed
Control Compress air systems pressure
Cleaning Straight gun steel gun
Cleaning tube ID range
Cleaning frame (kg)
Rotary cleaning arm (kg)
Cooling Water
Water power Air power Electric motor power
2m-4m cleaning 2m-4m clean ing 4-1 Om cleaning tube tube tube
Water pump 2~5.5kw
60-80Limin, Electric motor 160-230bar
Hydraul ic Air Motor Drive Head Drive Head
3 drives 2 drives
water, Compress air, 60-80Limin , 3.2-4m3/min, 160-230bar 6-8bar
2000-4000rpm 2000-5000rpm 1450-4500rpm
1.6-2m3/min, 1 .6-2m3/min, 6-8bar 6-8bar
2.5~4m 2.5~4m Flexible shaft
30~60mm 30~60mm 30~60mm
45 45 38~45
35-45 35-45
30-50Limin, 30-50L/min, 2-4bar 2-4bar
Remark: 1.The compress air supply by the user.
2.Design specific the above parameters are standard.
Skatoskalo can design and build to suit customer
requirement.
www.Skatoskalo com
POWER UNIT Flexible & Optional
• Air compressor-----Compress air 6-lObar for air-drive (Customer can
provide their own or buy compressor from Skatoskalo) -----Compress air 6-lObar for control systems
• Water Clean------- 3-Sbar water from the water pump for cleaning • Movable-------with wheels
CONTROL MAIN BOX Pneumatic control
• Quick release-------Air quick connector • Stable-------All parts are pneumatic components, suited to bad working condition
• Light & movable--------8kg, easy hand carry • Complete package-------Main control box & handlebar are one package
• User friendly--------Quick button controls
CLEANING DEVICE Pneumatic actuator
• Reliable -----Patented design and Simple structure
• Durable-----More than 200,000 times continual testing without problems • Light & movable ------85kg, easy carry (3-3.5m long) • Quick release------Only 4 fasten screw nuts, safe and quick to release • Powerful--------It can lift maximum weight of 200kg with 6 bar compressor air • Efficiency--------working at 3-Ss/cycle (due to the control pneumatics) • Cleaning flexibility----------Easily adjustable for heating tube from size 2m-3.5m
CLEANING GUN DEVICE
• No more outer casing ( spare part)
Steel pipe cover and steel spindle
• No more spring inner core( spare part) • Durable ( 2mm thickness steel pipe is antiwear, long lasting) • Efficiency-------one person control 3 guns at the same time • Quick release----------Release time is 3-5 seconds with special design • Easy tool replaceable--------Simple and quick release device for tool replacement
CLEANING ARM Moveable or fixable
• Moveable or fixable-------The rotary arm can stay inside the evaporator with special seal and material, or move out of the evaporator after cleaning
• Size flexible----------Due to the size of evaporator • Quick release----------Patented design offers easy release
ADAPTED TO FLEXIBLE SHAFT
FOR TUBE OVER
Sm LONG
ADAPTED TO HIGH PRESSURE WATER
WHERE FACTRY
HAS HIGH
PRESSURE
INSTALLING
www.Skatoskalo com
Heavv. Duty Turks Head Brush
Part No Size lnches(mm)
S463720-222 7/8(22.2)
S463720-254 1(25.4)
S463720-286 1.1 /8"(28.6)
S463720-318 1.1 /4"(31.8)
S463720-349 1.3/8"(34.9)
S463720-381 1.1 /2"(38.1)
S463720-413 1.5/8"(41.3)
S463720-446 1.3/4"(44.5)
S463720-476 1.7/8"(47.6)
S463720-504 2"(50.4)
S463720-540 2.1 /8"(54)
S463720-572 2.1 /4"(57.2)
S463720-603 2.3/8"(60.3)
S463720-635 2.1 /2"(63.5)
S463720-667 2.5/8"(66. 7)
S463720-699 2.3/4"(69.9)
S463720-730 2.7/8"(73)
S463720-762 3"(76.2)
S463720-794 3.1 /8"(79.4)
S463720-826 3.1 /4"(82.6)
S463720-857 3.3/8"(85.7)
S463720-889 3.1 /2"(88.9)
S463720-921 3.5/8"(92.1)
S463720-937 3.11 /16"(93.7)
S463720-984 3.7/8"(98.4)
S463720-1 016 4"(101.6)
All sizes available
WBA Brush
End Fitting
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
For the removal of medium to heavy soft scale or for the polishing of the tube after or in combination with tool heads. The WBA is designed to avoid scratching the surface of the tube. Size Range 30mm to 150mm
Part No Size End Fitting
459000-349 1.1 /4-1.3/8" 3/8"8SW
459000-413 1.1 /2"-1.5/8" 3/8"8SW
459000-476 1.3/4"-1.7/8" 3/8"8SW
459000-540 2"-2.1 /8" 3/8"8SW
459000-603 2.1 /4"-2.3/8" 3/8"8SW
459000-667 2.1 /2"-2.5/8" 3/8"8SW
459000-730 2.3/4"-2.7/8" 3/8"8SW
459000-794 3"-3.1 /8" 3/8"8SW
459000-889 3.1 /4"-3.1 /2" 3/8"8SW
459000-1016 3.3/4"-4" 3/8"8SW
All sizes available
Standard Duty Turks Head Brush For light to medium scale Available with crimped ,straight or thicker wire to order. Female or male end fittings with thread to suit application Size range 20mm to 150mm
Medium duty uses code S463520
Heav'l Duty Turks Head Brush
For medium to heavy scale Available with crimped,straight or thicker wire to order. Female or male end fittings with thread to suit application Size range 20mm to 150mm
Single Spiral Brush
Standard Duty Turks Head Brush
Part No Size lnches(mm)
S46311 0-222 7/8(22.2)
S46311 0-254 1 (25.4)
S46311 0-286 1.118"(28.6)
S463110-318 1.1 /4(31.8)
S46311 0-349 1.3/8(34.9)
S46311 0-381 1.112(38.1)
S463110-413 1.5/8(41.3)
S46311 0-445 1.3/4(44.5)
S463110-476 1.7/8(47.6)
S463110-504 2(50.4)
S46311 0-540 2.118(54)
S46311 0-572 2.114(57.2)
S46311 0-603 2.3/8(60.3)
S46311 0-635 2.112(63.5)
S46311 0-667 2.5/8(66.7)
S46311 0-699 2.3/4(69.9)
S463110-730 2.7/8(73)
S46311 0-762 3(76.2)
S46311 0-794 3.118(79.4)
S46311 0-826 3.1 /4(82.6)
S46311 0-857 3.3/8(85.7)
S46311 0-889 3.112(88.9)
S46311 0-921 3.5/8(92.1)
S46311 0-937 3.11 /16(93. 7)
S46311 0-984 3.7/8(98.4)
S46311 0-1016 4(101.6)
All sizes available
End Fitting
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
3/8"8SW
Double Spiral Brush For the removal of light scale in straight tube The ' Perfect' Double Spiral Brush for
straight tubes with light to medium scale
I -
Part No Size End Fitting lnches(mm)
Size End Fitting Part No lnches(mm)
S461 000-222 7/8"(22.2) 3/8"8SW S462000-222 7/8"(22.2) 3/8"8SW
S461 000-254 1 "(25.4) 3/8"8SW S462000-254 1"(25.4) 3/8"8SW
S461 000-286 1.1 /8"(28.6) 3/8"8SW S462000-286 1.1 /8"(28.6) 3/8"8SW
S461 000-318 1.1 /4"(31.8) 3/8"8SW S462000-318 1.1 /4"(31.8) 3/8"8SW
S461 000-349 1.3/8"(34.9) 3/8"8SW S462000-349 1.3/8"(34.9) 3/8"8SW
S461 000-381 1.1 /2"(38.1) 3/8"8SW S462000-381 1.1 /2"(38.1) 3/8"8SW
S461 000-413 1.5/8"(41.3) 3/8"8SW S462000-413 1.5/8"(41.3) 3/8"8SW
S461 000-446 1.3/4"(44.5) 3/8"8SW S462000-446 1.3/4"(44.5) 3/8"8SW
S461000-476 1.7/8"(47.6) 3/8"8SW S462000-4 76 1.7/8"(47.6) 3/8"8SW
S461 000-504 2"(50.4) 3/8"8SW S462000-504 2"(50.4) 3/8"8SW
S461 000-540 2.1 /8"(54) 3/8"8SW S462000-540 2.1 /8"(54) 3/8"8SW
S461 000-572 2.1 /4"(57.2) 3/8"8SW S462000-572 2.1 /4"(57.2) 3/8"8SW
S461 000-603 2.3/8"(60.3) 3/8"8SW S462000-603 2.3/8"(60.3) 3/8"8SW
S461 000-635 2.1 /2"(63.5) 3/8"8SW S462000-635 2.1 /2"(63.5) 3/8"8SW
S461 000-667 2.5/8"(66.7) 3/8"8SW S462000-667 2.5/8"(66.7) 3/8"8SW
S461 000-699 2.3/4"(69.9) 3/8"8SW S462000-699 2.3/4"(69.9) 3/8"8SW
S461 000-730 2.7/8"(73) 3/8"8SW S462000-730 2.7/8"(73) 3/8"8SW
S461 000-762 3"(76.2) 3/8"8SW S462000-762 3"(76.2) 3/8"8SW
S461 000-794 3.1 /8"(79.4) 3/8"8SW S462000-794 3.1 /8"(79.4) 3/8"8SW
S461 000-826 3.1 /4"(82.6) 3/8"8SW S462000-826 3.1 /4"(82.6) 3/8"8SW
S461 000-857 3.3/8"(85.7) 3/8"8SW S462000-857 3.3/8"(85.7) 3/8"8SW
S461 000-889 3.1 /2"(88.9) 3/8"8SW S462000-889 3.1 /2"(88.9) 3/8"8SW
S461 000-921 3.5/8"(92.1) 3/8"8SW S4621 000-921 3.5/8"(92.1) 3/8"8SW
S461 000-93 7 3.11 /16"(93. 7) 3/8"8SW S462000-937 3.11 /16"(93.7) 3/8"8SW
S461 000-984 3.7/8"(98.4) 3/8"8SW S462000-984 3.7/8"(98.4) 3/8"8SW
S461 000-1016 4"(101.6) 3/8"8SW S462000-1 016 4"(101.6) 3/8"8SW
CLEANING TOOL RECOMMEND
LT
LTOO
LT01
LT02
LT03
LT04
LT05
LT06
LT07
LT08
LT09
LT10
LT11
LT12
Sprung loaded tool with precise cutter to tube 1/D locating
TE CLOSED BODY
TE OPEN BODY
TE QUICK RELEASE
All sizes available
FLEXPANDA TOOLS
LT TOOLHEAD
Tube Tube 1.0 " IDmm
1.3/16 " 30.16
1.1 /4 " 31.75
1.5/16 " 33.34
1.3/8 " 34.93
1.7/16 " 36.51
1.1 /2 " 38.1
1.9/16 " 39.69
1.5/8 " 41.28
1.11 /16 " 42.86
1.3/4 " 44.45
1.7/8 " 47.63
2 " 50.8
2.1 /16 " 52.39
LT
LT13
LT14
LT15
LT16
LT17
LT18
LT19
LT20
LT21
LT22
LT23
LT24
TE CLOSED BODY Part No. Tube 1/D Cutters Fitting (Female)_ Power Required
S258000-285 28.57mm (1.1 /8") 428 3/8" 8SW 2.2KW S258000-30 1 30.16mm (1.3 /16") 428 3/8" 8SW 2.2KW S258000-317 31.75mm (1 .1/4") 428 3/8" 8SW 2.2KW S258000-333 33.34mm (1.5/16") 428 3/8" 8SW 2.2KW
TE OPEN BODY Part No. Tube 1/D Cutters Fitting (Female) Power Required
S257000-349 34.92mm 11.3/8") 428 3/8" 8SW 2.2KW S257000-365 36.51mm 11.7/16") 428 3/8" 8SW 2.2KW S257000-381 38.1mm 11 .1/2") 428 3/8" 8SW 2.2KW S257000-396 39.69mm (1.9/ 16") 428 3/8" 8SW 2.2KW S257000-412 41.27mm (1 .5/8") 428 3/8" 8SW 2.2KW S257000-428 42 .86mm 11 .11 / 16") 428 3/8" 8SW 2.2KW S257000-444 44.45mm 11 .3/4") 539 3/8" 8SW 2.2KW S257000-460 46.04mm 11.13/ 16") 539 3/8" 8SW 2.2KW S257000-4 76 47.62mm (1.7 /8") 539 3/8" 8SW 2.2KW S257000-492 49.21 mm (1.15 /16") 539 3/8" 8SW 2.2KW S257000-508 50.8mm (2") 539 3/8" 8SW 2.2KW S257000-539 53.9mm (2.118") 539 3/8" 8SW 2.2KW
TE QUICK RELEASE Part No. Tube 1/D Cutters Fitting (Female) Power Required
S258005-285 28.57mm (1.1 /8") 428 3/8" 8SW 2.2KW S258005-30 1 30 .16mm 11.3/16") 428 3/8" 8SW 2.2KW S258005-317 31 .75mm 11.1 /4") 428 3/8" 8SW 2.2KW S258005-333 33.34mm (1.5/16") 428 3/8" 8SW 2.2KW S257005-349 34.92mm (1.3 /8") 428 3/8" 8SW 2.2KW S257005-365 36.51mm (1.7 /16") 428 3/8" 8SW 2.2KW S257005-381 38.1mm(1.1 /2") 428 3/8" 8SW 2.2KW S257005-396 39.69mm (1.9/16") 428 3/8" 8SW 2.2KW S257005-412 41.27mm (1 .5/8") 428 3/8" 8SW 2.2KW S257005-428 42.86mm (1.11 / 16") 428 3/8" 8SW 2.2KW S257005-444 44.45mm (1.3 /4") 539 3/8" 8SW 2.2KW S257005-460 46.04mm (1.13 /16") 539 3/8" 8SW 2.2KW S257005-4 76 47.62mm (1.7/8") 539 3/8" 8SW 2.2KW S257005-492 49.21 mm (1.15/16") 539 3/8" 8SW 2.2KW S257005-508 50.8mm (2") 539 3/8" 8SW 2.2KW S257005-539 53.9mm (2.118") 539 3/8" 8SW 2.2KW
L T&BT TOOLHEADS L TT&BTT TOOLHEADS
BT TOOLHEAD
Tube Tube 1.0" IDmm
BT Tube Tube BT Tube Tube 1.0" IDmm 1.0" IDmm
2.1 /8" 53.98 8T01 3" 76.2 8T14 4.7/16 " 112.71
2.3/16 " 55.56 8T02 3.1 /8 " 79.38 8T15 4.9/16 " 115.89
2.5/16 " 58.74 8T03 3.3/16 " 80.96 8T16 4.11 /16 " 119.06
2.3/8 " 60.33 8T04 3.1 /4 " 82.55 8T17 4.13/16 " 122.24
2.7/16 " 61.91 8T05 3.3/8 " 85.73 8T18 4.7/8 " 123.83
2.9/16 " 65.09 8T06 3.1 /2 " 88.9 8T19 5" 127
2.5/8 " 66.68 8T07 3.9/16 " 90.49 8T20 5.1 /16 " 128.59
2.11 /16 " 68.26 8T08 3.5/8 " 92.08 8T21 5.3/16 " 131.76
2.3/4 " 69.85 8T09 3.11 /16 " 93.66 8T22 5.1 /4 " 133.35
2.13/16 " 71.44 8T10 3.15/16 " 100.01 8T23 5.3/8 " 136.53
2.7/8 " 73.03 8T11 4.1 /16 " 103.19 8T24 5.7/16 " 138.11
2.15/16 " 74.61 8T12 4.3/16 " 106.36 8t25 5.9/16 " 141.29
8t13 4.5/16 " 109.54
CLEANING TOOL RECOMMEND
NEW GENERATION CLEANERS Skatoskalo has maintained its supply of mechanical cleaning and descaling equipment for several decades with its engineers constantly aware of alternative cleaning system. As the world changes and factories look to different ways of working mechanical cleaning has continued to be preferred on the basis of simple facts, it does the job properly. Chemical cleaning was tried and in many cases failed as it proved too be costly, difficult to manage and not environmentally friendly, our industry looks to do the job without harming our planet.
High Pressure Water often appeared to be a logical solution as it is less labour intensive. Fears of its danger to operators, high water usage and high costs restricted its popularity. It was the inconsistency of cleaning which factory management could not accept. The travel of the water jet needs to be very precise movement to be sure of hitting all of the scale and not leave a spiral of uncleaned surfaces.
In all cases Mechanical cleaning systems proved to be reliable and consistent. The factory management knew the job was done after its resilient workforce took to the task of evaporator tube scale removal. This process is quite skilled and labour intensive. This most preferred system is not without its dislikes in today's more demanding factory environment.
Skatoskalo management and engineers have spent the last four years developing a system it believes eliminates or reduces the difficulties confronting factory management but maintains the reliability of complete scale removal. In order to achieve the objectives Skatoskalo has compiled data from visits to factories in over seventy countries , looking at methods used, problems encountered and ideas from the people with the most experience.
In this short explanation we have focused on mechanical systems to avoid competing against systems already less preferred.
OPERATOR NEEDING ATTENTION IN TODAYS FACTORIES: 1. 2.
3. 4. 5.
Fatigue can affect the life of the shafts. Traditionally skilled workers are being replaced with workers less interested in the discomforts of tube descaling. Time to complete good cleans during off days are less achievable with new staff Maintenance downtime is now unacceptable against time restraints Cost of consumables and maintenance strains budgets as steel wastage is expensive.
NEW GENERATION SYSTEMS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Using air to drive solid shafts removes heat build-up on over bent flexible shafts Using water to power assist increases torque capability Using water assists flushing of scale and keeping cleaning tool more affective Using water removes heat from critical areas increasing life. Using pneumatically powered vertical drive system removes labour intensity Using pressure sensitivity ensures consistent force on all scale. Using three point locators allows three tubes to be entered quickly in one time Removable Power Units allows one unit for all vessels. Adding permanent support arms allows quick installation. Handle bar controls allows operator to manage operation efficiently
INSTALLATION, TRAING AND AFTER SALES SERVICE The systems are installed by on site Skatoskalo engineers, training is provided on system usage and repair. On call engineers from our local agents means spares and repairs are quick and ready before next off day.
SKATOSKALO PROMISE Skatoskalo promises to support factories who adopt the new generation cleaning systems and provide full service support for all products first.
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