Skatoskalo International Limited

Unit 3 Royal Oak Court, Royal Oak Industrial Estate, Daventry, Northants, NN 11 8PQ,

England, United Kingdom Tel: +44 (0) 1327 312443/Fax: +44 (0) 1327 314140

Email: sales@skatoskalo.co.uk Website: www.skatoskalo.com

VAT Registration No. GB 764 9546 80 Registered at the above address in England and Wales

Reg. No.4100589

AUTO WATER/AIR CLEANING SYSTEMS WITH PNEUMATIC CONTROLS

e SAFE

/ b==j /~~~·

e ENERGY SAVING e ENVIRONMENTALLY FRIENDL e HIGHLY EFFICIENT e RELIABLE

Skatoskalo International Limited www.Skatoskalo com

www.Skatoskalo com

Company information Skatoskalo has been established for one hundred and ten years. Its core product range has focused on descaling and cleaning equipment. It's tube descaling division have extended its range to include tube cleaning, tube expansion and tube removal.

In 2004 skatoskalo made huge investments in order to extend its knowledge base and manufacturing skills in order to become a rapid prototype design and build company for bespoke and small niche products. This has allowed its original product range to develop into modern systems incorporating energy saving as wel l as environmentally friendly methods while maintaining reliabil ity.

The company's successful new models are backed up by capable graduate engineers, highly skilled manufacturing and experienced logistics all working within the instructions of its ISO 9001 accreditation.

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SPECIFICATION

Power

Operation cond ition

Power pack

Drive head

Heads

Drive head Input

Rotary speed

Control Compress air systems pressure

Cleaning Straight gun steel gun

Cleaning tube ID range

Cleaning frame (kg)

Rotary cleaning arm (kg)

Cooling Water

Water power Air power Electric motor power

2m-4m cleaning 2m-4m clean ing 4-1 Om cleaning tube tube tube

Water pump 2~5.5kw

60-80Limin, Electric motor 160-230bar

Hydraul ic Air Motor Drive Head Drive Head

3 drives 2 drives

water, Compress air, 60-80Limin , 3.2-4m3/min, 160-230bar 6-8bar

2000-4000rpm 2000-5000rpm 1450-4500rpm

1.6-2m3/min, 1 .6-2m3/min, 6-8bar 6-8bar

2.5~4m 2.5~4m Flexible shaft

30~60mm 30~60mm 30~60mm

45 45 38~45

35-45 35-45

30-50Limin, 30-50L/min, 2-4bar 2-4bar

Remark: 1.The compress air supply by the user.

2.Design specific the above parameters are standard.

Skatoskalo can design and build to suit customer

requirement.

www.Skatoskalo com

POWER UNIT Flexible & Optional

• Air compressor-----Compress air 6-lObar for air-drive (Customer can

provide their own or buy compressor from Skatoskalo) -----Compress air 6-lObar for control systems

• Water Clean------- 3-Sbar water from the water pump for cleaning • Movable-------with wheels

CONTROL MAIN BOX Pneumatic control

• Quick release-------Air quick connector • Stable-------All parts are pneumatic components, suited to bad working condition

• Light & movable--------8kg, easy hand carry • Complete package-------Main control box & handlebar are one package

• User friendly--------Quick button controls

CLEANING DEVICE Pneumatic actuator

• Reliable -----Patented design and Simple structure

• Durable-----More than 200,000 times continual testing without problems • Light & movable ------85kg, easy carry (3-3.5m long) • Quick release------Only 4 fasten screw nuts, safe and quick to release • Powerful--------It can lift maximum weight of 200kg with 6 bar compressor air • Efficiency--------working at 3-Ss/cycle (due to the control pneumatics) • Cleaning flexibility----------Easily adjustable for heating tube from size 2m-3.5m

CLEANING GUN DEVICE

• No more outer casing ( spare part)

Steel pipe cover and steel spindle

• No more spring inner core( spare part) • Durable ( 2mm thickness steel pipe is antiwear, long lasting) • Efficiency-------one person control 3 guns at the same time • Quick release----------Release time is 3-5 seconds with special design • Easy tool replaceable--------Simple and quick release device for tool replacement

CLEANING ARM Moveable or fixable

• Moveable or fixable-------The rotary arm can stay inside the evaporator with special seal and material, or move out of the evaporator after cleaning

• Size flexible----------Due to the size of evaporator • Quick release----------Patented design offers easy release

ADAPTED TO FLEXIBLE SHAFT

FOR TUBE OVER

Sm LONG

ADAPTED TO HIGH PRESSURE WATER

WHERE FACTRY

HAS HIGH

PRESSURE

INSTALLING

www.Skatoskalo com

Heavv. Duty Turks Head Brush

Part No Size lnches(mm)

S463720-222 7/8(22.2)

S463720-254 1(25.4)

S463720-286 1.1 /8"(28.6)

S463720-318 1.1 /4"(31.8)

S463720-349 1.3/8"(34.9)

S463720-381 1.1 /2"(38.1)

S463720-413 1.5/8"(41.3)

S463720-446 1.3/4"(44.5)

S463720-476 1.7/8"(47.6)

S463720-504 2"(50.4)

S463720-540 2.1 /8"(54)

S463720-572 2.1 /4"(57.2)

S463720-603 2.3/8"(60.3)

S463720-635 2.1 /2"(63.5)

S463720-667 2.5/8"(66. 7)

S463720-699 2.3/4"(69.9)

S463720-730 2.7/8"(73)

S463720-762 3"(76.2)

S463720-794 3.1 /8"(79.4)

S463720-826 3.1 /4"(82.6)

S463720-857 3.3/8"(85.7)

S463720-889 3.1 /2"(88.9)

S463720-921 3.5/8"(92.1)

S463720-937 3.11 /16"(93.7)

S463720-984 3.7/8"(98.4)

S463720-1 016 4"(101.6)

All sizes available

WBA Brush

End Fitting

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

For the removal of medium to heavy soft scale or for the polishing of the tube after or in combination with tool heads. The WBA is designed to avoid scratching the surface of the tube. Size Range 30mm to 150mm

Part No Size End Fitting

459000-349 1.1 /4-1.3/8" 3/8"8SW

459000-413 1.1 /2"-1.5/8" 3/8"8SW

459000-476 1.3/4"-1.7/8" 3/8"8SW

459000-540 2"-2.1 /8" 3/8"8SW

459000-603 2.1 /4"-2.3/8" 3/8"8SW

459000-667 2.1 /2"-2.5/8" 3/8"8SW

459000-730 2.3/4"-2.7/8" 3/8"8SW

459000-794 3"-3.1 /8" 3/8"8SW

459000-889 3.1 /4"-3.1 /2" 3/8"8SW

459000-1016 3.3/4"-4" 3/8"8SW

All sizes available

Standard Duty Turks Head Brush For light to medium scale Available with crimped ,straight or thicker wire to order. Female or male end fittings with thread to suit application Size range 20mm to 150mm

Medium duty uses code S463520

Heav'l Duty Turks Head Brush

For medium to heavy scale Available with crimped,straight or thicker wire to order. Female or male end fittings with thread to suit application Size range 20mm to 150mm

Single Spiral Brush

Standard Duty Turks Head Brush

Part No Size lnches(mm)

S46311 0-222 7/8(22.2)

S46311 0-254 1 (25.4)

S46311 0-286 1.118"(28.6)

S463110-318 1.1 /4(31.8)

S46311 0-349 1.3/8(34.9)

S46311 0-381 1.112(38.1)

S463110-413 1.5/8(41.3)

S46311 0-445 1.3/4(44.5)

S463110-476 1.7/8(47.6)

S463110-504 2(50.4)

S46311 0-540 2.118(54)

S46311 0-572 2.114(57.2)

S46311 0-603 2.3/8(60.3)

S46311 0-635 2.112(63.5)

S46311 0-667 2.5/8(66.7)

S46311 0-699 2.3/4(69.9)

S463110-730 2.7/8(73)

S46311 0-762 3(76.2)

S46311 0-794 3.118(79.4)

S46311 0-826 3.1 /4(82.6)

S46311 0-857 3.3/8(85.7)

S46311 0-889 3.112(88.9)

S46311 0-921 3.5/8(92.1)

S46311 0-937 3.11 /16(93. 7)

S46311 0-984 3.7/8(98.4)

S46311 0-1016 4(101.6)

All sizes available

End Fitting

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

3/8"8SW

Double Spiral Brush For the removal of light scale in straight tube The ' Perfect' Double Spiral Brush for

straight tubes with light to medium scale

I -

Part No Size End Fitting lnches(mm)

Size End Fitting Part No lnches(mm)

S461 000-222 7/8"(22.2) 3/8"8SW S462000-222 7/8"(22.2) 3/8"8SW

S461 000-254 1 "(25.4) 3/8"8SW S462000-254 1"(25.4) 3/8"8SW

S461 000-286 1.1 /8"(28.6) 3/8"8SW S462000-286 1.1 /8"(28.6) 3/8"8SW

S461 000-318 1.1 /4"(31.8) 3/8"8SW S462000-318 1.1 /4"(31.8) 3/8"8SW

S461 000-349 1.3/8"(34.9) 3/8"8SW S462000-349 1.3/8"(34.9) 3/8"8SW

S461 000-381 1.1 /2"(38.1) 3/8"8SW S462000-381 1.1 /2"(38.1) 3/8"8SW

S461 000-413 1.5/8"(41.3) 3/8"8SW S462000-413 1.5/8"(41.3) 3/8"8SW

S461 000-446 1.3/4"(44.5) 3/8"8SW S462000-446 1.3/4"(44.5) 3/8"8SW

S461000-476 1.7/8"(47.6) 3/8"8SW S462000-4 76 1.7/8"(47.6) 3/8"8SW

S461 000-504 2"(50.4) 3/8"8SW S462000-504 2"(50.4) 3/8"8SW

S461 000-540 2.1 /8"(54) 3/8"8SW S462000-540 2.1 /8"(54) 3/8"8SW

S461 000-572 2.1 /4"(57.2) 3/8"8SW S462000-572 2.1 /4"(57.2) 3/8"8SW

S461 000-603 2.3/8"(60.3) 3/8"8SW S462000-603 2.3/8"(60.3) 3/8"8SW

S461 000-635 2.1 /2"(63.5) 3/8"8SW S462000-635 2.1 /2"(63.5) 3/8"8SW

S461 000-667 2.5/8"(66.7) 3/8"8SW S462000-667 2.5/8"(66.7) 3/8"8SW

S461 000-699 2.3/4"(69.9) 3/8"8SW S462000-699 2.3/4"(69.9) 3/8"8SW

S461 000-730 2.7/8"(73) 3/8"8SW S462000-730 2.7/8"(73) 3/8"8SW

S461 000-762 3"(76.2) 3/8"8SW S462000-762 3"(76.2) 3/8"8SW

S461 000-794 3.1 /8"(79.4) 3/8"8SW S462000-794 3.1 /8"(79.4) 3/8"8SW

S461 000-826 3.1 /4"(82.6) 3/8"8SW S462000-826 3.1 /4"(82.6) 3/8"8SW

S461 000-857 3.3/8"(85.7) 3/8"8SW S462000-857 3.3/8"(85.7) 3/8"8SW

S461 000-889 3.1 /2"(88.9) 3/8"8SW S462000-889 3.1 /2"(88.9) 3/8"8SW

S461 000-921 3.5/8"(92.1) 3/8"8SW S4621 000-921 3.5/8"(92.1) 3/8"8SW

S461 000-93 7 3.11 /16"(93. 7) 3/8"8SW S462000-937 3.11 /16"(93.7) 3/8"8SW

S461 000-984 3.7/8"(98.4) 3/8"8SW S462000-984 3.7/8"(98.4) 3/8"8SW

S461 000-1016 4"(101.6) 3/8"8SW S462000-1 016 4"(101.6) 3/8"8SW

CLEANING TOOL RECOMMEND

LT

LTOO

LT01

LT02

LT03

LT04

LT05

LT06

LT07

LT08

LT09

LT10

LT11

LT12

Sprung loaded tool with precise cutter to tube 1/D locating

TE CLOSED BODY

TE OPEN BODY

TE QUICK RELEASE

All sizes available

FLEXPANDA TOOLS

LT TOOLHEAD

Tube Tube 1.0 " IDmm

1.3/16 " 30.16

1.1 /4 " 31.75

1.5/16 " 33.34

1.3/8 " 34.93

1.7/16 " 36.51

1.1 /2 " 38.1

1.9/16 " 39.69

1.5/8 " 41.28

1.11 /16 " 42.86

1.3/4 " 44.45

1.7/8 " 47.63

2 " 50.8

2.1 /16 " 52.39

LT

LT13

LT14

LT15

LT16

LT17

LT18

LT19

LT20

LT21

LT22

LT23

LT24

TE CLOSED BODY Part No. Tube 1/D Cutters Fitting (Female)_ Power Required

S258000-285 28.57mm (1.1 /8") 428 3/8" 8SW 2.2KW S258000-30 1 30.16mm (1.3 /16") 428 3/8" 8SW 2.2KW S258000-317 31.75mm (1 .1/4") 428 3/8" 8SW 2.2KW S258000-333 33.34mm (1.5/16") 428 3/8" 8SW 2.2KW

TE OPEN BODY Part No. Tube 1/D Cutters Fitting (Female) Power Required

S257000-349 34.92mm 11.3/8") 428 3/8" 8SW 2.2KW S257000-365 36.51mm 11.7/16") 428 3/8" 8SW 2.2KW S257000-381 38.1mm 11 .1/2") 428 3/8" 8SW 2.2KW S257000-396 39.69mm (1.9/ 16") 428 3/8" 8SW 2.2KW S257000-412 41.27mm (1 .5/8") 428 3/8" 8SW 2.2KW S257000-428 42 .86mm 11 .11 / 16") 428 3/8" 8SW 2.2KW S257000-444 44.45mm 11 .3/4") 539 3/8" 8SW 2.2KW S257000-460 46.04mm 11.13/ 16") 539 3/8" 8SW 2.2KW S257000-4 76 47.62mm (1.7 /8") 539 3/8" 8SW 2.2KW S257000-492 49.21 mm (1.15 /16") 539 3/8" 8SW 2.2KW S257000-508 50.8mm (2") 539 3/8" 8SW 2.2KW S257000-539 53.9mm (2.118") 539 3/8" 8SW 2.2KW

TE QUICK RELEASE Part No. Tube 1/D Cutters Fitting (Female) Power Required

S258005-285 28.57mm (1.1 /8") 428 3/8" 8SW 2.2KW S258005-30 1 30 .16mm 11.3/16") 428 3/8" 8SW 2.2KW S258005-317 31 .75mm 11.1 /4") 428 3/8" 8SW 2.2KW S258005-333 33.34mm (1.5/16") 428 3/8" 8SW 2.2KW S257005-349 34.92mm (1.3 /8") 428 3/8" 8SW 2.2KW S257005-365 36.51mm (1.7 /16") 428 3/8" 8SW 2.2KW S257005-381 38.1mm(1.1 /2") 428 3/8" 8SW 2.2KW S257005-396 39.69mm (1.9/16") 428 3/8" 8SW 2.2KW S257005-412 41.27mm (1 .5/8") 428 3/8" 8SW 2.2KW S257005-428 42.86mm (1.11 / 16") 428 3/8" 8SW 2.2KW S257005-444 44.45mm (1.3 /4") 539 3/8" 8SW 2.2KW S257005-460 46.04mm (1.13 /16") 539 3/8" 8SW 2.2KW S257005-4 76 47.62mm (1.7/8") 539 3/8" 8SW 2.2KW S257005-492 49.21 mm (1.15/16") 539 3/8" 8SW 2.2KW S257005-508 50.8mm (2") 539 3/8" 8SW 2.2KW S257005-539 53.9mm (2.118") 539 3/8" 8SW 2.2KW

L T&BT TOOLHEADS L TT&BTT TOOLHEADS

BT TOOLHEAD

Tube Tube 1.0" IDmm

BT Tube Tube BT Tube Tube 1.0" IDmm 1.0" IDmm

2.1 /8" 53.98 8T01 3" 76.2 8T14 4.7/16 " 112.71

2.3/16 " 55.56 8T02 3.1 /8 " 79.38 8T15 4.9/16 " 115.89

2.5/16 " 58.74 8T03 3.3/16 " 80.96 8T16 4.11 /16 " 119.06

2.3/8 " 60.33 8T04 3.1 /4 " 82.55 8T17 4.13/16 " 122.24

2.7/16 " 61.91 8T05 3.3/8 " 85.73 8T18 4.7/8 " 123.83

2.9/16 " 65.09 8T06 3.1 /2 " 88.9 8T19 5" 127

2.5/8 " 66.68 8T07 3.9/16 " 90.49 8T20 5.1 /16 " 128.59

2.11 /16 " 68.26 8T08 3.5/8 " 92.08 8T21 5.3/16 " 131.76

2.3/4 " 69.85 8T09 3.11 /16 " 93.66 8T22 5.1 /4 " 133.35

2.13/16 " 71.44 8T10 3.15/16 " 100.01 8T23 5.3/8 " 136.53

2.7/8 " 73.03 8T11 4.1 /16 " 103.19 8T24 5.7/16 " 138.11

2.15/16 " 74.61 8T12 4.3/16 " 106.36 8t25 5.9/16 " 141.29

8t13 4.5/16 " 109.54

CLEANING TOOL RECOMMEND

NEW GENERATION CLEANERS Skatoskalo has maintained its supply of mechanical cleaning and descaling equipment for several decades with its engineers constantly aware of alternative cleaning system. As the world changes and factories look to different ways of working mechanical cleaning has continued to be preferred on the basis of simple facts, it does the job properly. Chemical cleaning was tried and in many cases failed as it proved too be costly, difficult to manage and not environmentally friendly, our industry looks to do the job without harming our planet.

High Pressure Water often appeared to be a logical solution as it is less labour intensive. Fears of its danger to operators, high water usage and high costs restricted its popularity. It was the inconsistency of cleaning which factory management could not accept. The travel of the water jet needs to be very precise movement to be sure of hitting all of the scale and not leave a spiral of uncleaned surfaces.

In all cases Mechanical cleaning systems proved to be reliable and consistent. The factory management knew the job was done after its resilient workforce took to the task of evaporator tube scale removal. This process is quite skilled and labour intensive. This most preferred system is not without its dislikes in today's more demanding factory environment.

Skatoskalo management and engineers have spent the last four years developing a system it believes eliminates or reduces the difficulties confronting factory management but maintains the reliability of complete scale removal. In order to achieve the objectives Skatoskalo has compiled data from visits to factories in over seventy countries , looking at methods used, problems encountered and ideas from the people with the most experience.

In this short explanation we have focused on mechanical systems to avoid competing against systems already less preferred.

OPERATOR NEEDING ATTENTION IN TODAYS FACTORIES: 1. 2.

3. 4. 5.

Fatigue can affect the life of the shafts. Traditionally skilled workers are being replaced with workers less interested in the discomforts of tube descaling. Time to complete good cleans during off days are less achievable with new staff Maintenance downtime is now unacceptable against time restraints Cost of consumables and maintenance strains budgets as steel wastage is expensive.

NEW GENERATION SYSTEMS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Using air to drive solid shafts removes heat build-up on over bent flexible shafts Using water to power assist increases torque capability Using water assists flushing of scale and keeping cleaning tool more affective Using water removes heat from critical areas increasing life. Using pneumatically powered vertical drive system removes labour intensity Using pressure sensitivity ensures consistent force on all scale. Using three point locators allows three tubes to be entered quickly in one time Removable Power Units allows one unit for all vessels. Adding permanent support arms allows quick installation. Handle bar controls allows operator to manage operation efficiently

INSTALLATION, TRAING AND AFTER SALES SERVICE The systems are installed by on site Skatoskalo engineers, training is provided on system usage and repair. On call engineers from our local agents means spares and repairs are quick and ready before next off day.

SKATOSKALO PROMISE Skatoskalo promises to support factories who adopt the new generation cleaning systems and provide full service support for all products first.