A T L A S P R O D U C T B R O C H U R E
Primary & Secondary Slitter Rewinders
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The Company
Atlas Converting Equipment Ltd. was established in 1976 and is a world leading supplier and provider of solutions in slitting and rewinding technology and finished roll handling systems.
The Atlas and Titan brands are recognised as global market leaders in the production of primary and secondary slitter rewinders with over 4,000 machine installations in over 85 countries around the world.
British Made, World Class
A purpose-built production facility
is located in Kempston, Bedford,
UK (about 90km north of London).
This also houses the company’s
research and development facilities
and European service centres.
In addition to the UK Head Office
we have regional sales and service
centres in Charlotte, NC (USA),
Shanghai (China) and Mumbai
(India), with additional support
services based in Mexico, SE Asia
and several other locations.
Quality & Experience
With our experience and in excess
of 4,000 machine installations,
Atlas can share extensive
experience with its customer base.
From initial sales enquiry through
to the installation and start-up,
Atlas strives to achieve the highest
quality standards possible.
With decades of market experience
and a clear understanding of the
latest technology, Atlas continues
to innovate and develop products
and operation processes, in order
to best support customers.
Over 50 years of serving markets and providing solutions
More than 4,000 installations in over 85 countries
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Atlas aims to be recognised as the global leader in the supply of slitting and rewinding technology in our chosen markets.
We will maintain this position by setting and achieving the highest standards in product innovation, quality and customer satisfaction.
Markets & Solutions
An increasing demand for thinner
BOPET films, as well as a trend
towards sustainable biodegradable
and compostable products, there
are new challenges emerging for
convertors worldwide.
Developing into new markets
with extensive Research and
Development into Battery
Separator Film technology, and
OKP (Optical Clear Polyester).
The latest technology from Atlas
enables these complex products
to be processed in their optimum
conditions, to ensure good quality
rewind reels, maximise production
and minimise waste.
Innovation & Support
Atlas is committed to maintaining
continued investment in R&D, to
enable new products/technologies
to be realised, to support customers
with future leaps in productivity,
automation and reliability.
The Atlas customer support team
provides a wide variety of services
to enhance customers’ operations
throughout the life cycle of all Titan
equipment. Service can be deployed
from UK head office, or via highly
skilled global service centres.
Environmental Sustainability
Atlas is fully committed to
achieving sustainable
development in all its operations,
product development and
commercial activities, to assess
and minimise any negative impact
on the environment and we expect
a similar commitment from all
our suppliers and contractors.
We continue to improve processes
to reduce waste within our business
and recycle materials generated in
daily operations. The management
team promotes a continued focus
on environmental impact and train
all employees to minimise this.
Enabling complex products to be processed optimally.
Innovation distinguishes a leader from a follower.
A real commitment to reducing the environmental impact.
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Atlas CW1040 Primary Slitter Rewinder
Standard Features
sWireless Automatic rewind Arm Positioning
sIndividual Direct acting Contact Rolls
sLinear Dancer Roll
sHigh Efficiency Hydraulic System
sIntegrated Fault Diagnostics with Remote Access
sAutomatic Knife Positioning
sWeb Threading
sExternal Edge Trim Winders
sRewind Static Control
sIndividually Driven Rollers
Optional Features
sNarrow/Heavy Duty Rewind Arms
Atlas CW1040 The Atlas CW1040 Primary Slitter Rewinder delivers higher efficiency and more productivity, with higher quality rewind reels, reduced noise levels and more effective operator control systems.
It has an improved web path configuration, with air-conditioned electrical
control cabinets fully integrated in to the unwind section. Less space is
needed for installation, as ‘under floor’ service channels are not required.
High efficiency motors, improved hydraulics and a reduction in electrical
wiring make the CW1040 a more environmentally friendly slitting and
rewinding solution. A fully integrated HMI master control screen, mounted
on the control desk, simplifies operation of the machine, with screens
positioned around the machine for operator interface.
* Dependent on materials, slit widths and core quality
Option: 1500m/min (5000ft/min)
0
1200m/min (4000ft/min)
Production Speed (per min)*
For more information on the Atlas CW1040 including video media; focus your camera phone on this QR Code and follow the link:
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CW1040 Technical Data Web Width – 8300mm (326in)* Web Width – 10600mm (417in)*
Standard Unwind Diameter 1500mm (59in) 1550mm (61in)
Standard Rewind Diameter 1200mm (47in) 1500mm (59in) – Option
1200mm (47in) 1500mm (59in) – Option
Maximum Production Speed** 1200m/min (4000ft/min) 1500m/min (5000ft/min) – Option
1200m/min (4000ft/min) 1500m/min (5000ft/min) – Option
Minimum/Maximum Slit Width 200-4000mm (8-158in)
300-4500mm (12-177in)
* Other web widths available are 8700mm (342in), 9000mm (354in) and an optional 10400mm (410in) ** Dependent on materials, slit widths and core quality
Materials Handled
Plastic Films BOPP, BOPET and Synthetic Paper from 8-200 micron
Unwind Station The unwind station incorporates regenerative motors for optimum unwind tension control with edge guide and option oscillation.
Human Machine Interface (HMI) One fully integrated master control screen is mounted on the control desk and simplifies operation with screens positioned around the machine for operator interface.
Tension Control Precision tension control is achieved through dancer roll feedback from the unwind
Static Control System DC pulse static control bars mounted in the overhead section of the machine to reduce static charge in the internal and external rewind reels.
Spreader Roll Also known as the banana or bowed roller.
This roller orientates and prepares the
material for slitting eliminating creasing,
web expansion and wrinkle removing
before reaching the knives.
Automatic Knife Positioning Uses the Atlas pick & place system for setting
the knives in groove. A camera shows the
position of the blade in relation to the
groove with the image displayed on the main
control screen.
Contact Rolls The contact roll arms provide more precise contact, which enables higher quality rewind reels. Contact roll parking enables reduced set- up time and increased productivity
Wireless Rewind Arm Positioning Rewind arms are positioned using industrial
‘Bluetooth’ technology which also sends speed
and tension references automatically to the drives.
Power is provided by a DC bus-bar located under
the rewind beams.
Rewind Arms Three types of rewind arms are available for slit widths as narrow as 200mm with heavy-duty arms for wider reels and rewind diameters up to 1500mm. A reduced number of belts per driven rewind arm improves reliability. The rewind motors have torque characteristics which increase efficiency and productivity.
Drive Control Panels The electrical control panels are air-conditioned
and fully integrated to the rear
which reduces the space required for
installation and reduces the overall machine
footprint.
Trim Winder
Coreless oscillating design to efficiently
wind and collect the edge trim during
slitting machine processes.
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Atlas CW964 Slitter Rewinder
Standard Features
sAutomatic Arm Positioning
. Individual Contact Rolls
sIntegrated Fault Diagnostics with Remote Access
sRewind Static Control
sAll Driven Rolls
sAutomatic Knife Positioning
sSlitting in Groove Roll
Optional Features
sHeavy Duty Rewind Arms
sDust Extraction
sVacuum Splice Table
CE Safety
Atlas CW964 The Atlas CW964 Slitter Rewinder is installed in many film production plants around the world processing BOPP, BOPET, BOPP, CPP and Synthetic Papers.
The web tension control system utilised in the CW964, together with the
individual rewind station ensure rewound rolls are of the highest quality.
The CW964 has a fault diagnostic system that can be supported by Atlas
service technicians around the world, ensuring you get the fastest possible
fault identification and minimum down time for your production.
* Dependent on materials, slit widths and core quality
1500m (5000ft)
0
1200m (4000ft)
750m (2500ft)
Production Speed (per min)*
For more information on the Atlas CW964 including video media; focus your camera phone on this QR Code and follow the link:
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Plastic Film Plain, printed, coated or metalized BOPP, BOPET, BOPA and CPP from 8-125 micron
Shaftless Unwind A shaftless unwind incorporates regenerative motors for optimum unwind tension control, with edge guidance and optional oscillation.
Motorised Web Threader A web threading system is included to reduce the changeover time of the machine. The system grips the web and automatically draws it through the various sections of the slitter.
Gel Coat Roll Hard polished epoxy material forming a
supremely slippery surface to avoid creases
and crinkling of material.
Splice Table (Opt.)
Splice table provides the operator
with the ideal environment for
perfect fast splicing.
Tension Control / Dancer Precision tension control is achieved through
dancer roll feedback from the unwind.
Edge Puller (Opt.)
An edge puller is used on thicker web materials to ensure the web is flat and crease-free before entering the knife section.
Bowed Roll
A bowed roll is used on thinner materials to ensure that the web is flat and free from creases before entering the knife section.
Automatic Knife Positioning Each holder uses an individual positioning motor
Static Control System There are two DC pulse static control bars mounted in the overhead section of the machine to reduce static charge in the internal and external rewind reels. (Two additional static control bars available as an option).
Contact Rolls
The contact roll arms provide more precise
contact, which enables higher quality
rewind reels.
Rewind Arms Individually driven rewind arms optimise rewind
tension and final reel quality. Optional heavy-
duty arms are available for wider reels and
increased rewind diameters.
Trim Winder
Individual winder designed to remove and
collect the edge trim during slitting machine
processes.
CW964 Technical Data Web Width – 6600mm (268in) Web Width – 7200mm (283in)
Standard Unwind Diameter 1200mm (47in) 1200mm (47in)
Standard Rewind Diameter 1200mm (47in) 1200mm (47in)
Maximum Production Speed* 1200m/min (4000ft/min) 1200m/min (4000ft/min)
Minimum/Maximum Slit Width 350-3230mm (14-127in) 350-3650mm (14-144in)
* Dependent on materials, slit widths and core quality
Materials Handled
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Atlas CW5400 Compact Slitter Rewinder
Standard Features
sAutomatic Knife Positioning
sAutomatic Rewind Arm positioning
sWireless Rewind Arm Positioning
sIndividual Direct Acting Contact Rolls
sHigh Efficiency Hydraulic System
sIntegrated Fault Diagnostics with Remote Access
sRewind Static Control
sCE Safety
sSlitting In Air
sIndividually Driven Rollers
Optional Features
sNarrow/Heavy Duty Rewind Arms
Atlas CW5400 The Atlas CW5400 Compact Slitter Rewinder delivers higher efficiency and more productivity, with higher quality rewind reels, reduced noise levels and more effective operator control systems.
The compact design works well with the larger CW1040 primary slitter
rewinder and features an improved web path configuration. Fully integrated
electrical control cabinets reduce the space required for installation.
High efficiency motors, improved hydraulics and a reduction in electrical
wiring make the CW5400 a more environmentally friendly slitting and
rewinding solution. A fully integrated HMI master control screen, mounted
on the machine which simplifies operation.
* Dependent on materials, slit widths and core quality
1500m/min (5000ft/min)
0
1000m/min (3300ft/min) Option:
1200m/min (4000ft/min)
Production Speed (per min)*
For more information on the Atlas CW5400 including video media; focus your camera phone on this QR Code and follow the link:
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* An extra web width is available of 4800mm (189in) ** Dependent on materials, slit widths and core quality *** Up to 4500mm Maximum Slit Width possible dependent on web width
Materials Handled
Plastic Film
Laminates
Plain, printed, coated or metalized BOPP, BOPET, BOPA and CPP from 8-200 micron
Various materials from 20-200 micron
Unwind Station
The unwind station incorporates regenerative braking for optimum unwind tension control with edge guide and option oscillation.
Rear Moving Section (Opt) The complete rear section moves with edge guide oscillation.
Tension Control Precision tension control is achieved
through dancer roll feedback from the
unwind
Static Control System There are two DC pulse static control bars mounted in the overhead section of the machine to reduce static charge in the internal and external rewind reels. (Two additional static control bars available as an option).
Spreader Roll Also known as the banana or bowed roller. This roller orientates and prepares the material for slitting eliminating creasing, web expansion and wrinkle removing before reaching the knives.
Automatic Knife Positioning Uses the Atlas pick and place system, for setting the knives for groove or in air.
Contact Rolls The contact roll arms provide more precise contact, which enables higher quality rewind reels. Contact roll parking enables reduced set-up time and increased productivity.
Wireless Rewind Arm Positioning The contact roll arms provide more precise contact, which enables higher quality rewind reels. Contact roll parking enables reduced set-up time and increased productivity.
Rewind Arms
Three types of rewind arms are available for slit widths as narrow as 200mm with heavy-duty arms for wider reels and rewind diameters up to 1200mm (the same as primary slitters). A reduced number of belts per driven rewind arm improves reliability. The rewind motors have torque characteristics which increase efficiency and productivity.
Drive Control Panels The electrical control panels are air-
Conditioned and fully integrated into the
unwind section which reduces the space
required for installation and reduces the overall
machine footprint.
Trim Winder
Coreless oscillating design to efficiently
wind and collect the edge trim during
slitting machine processes.
CW5400 Technical Data Web Width – 4200mm (165in)* Web Width – 5400mm (212in)*
Standard Unwind Diameter 1500mm (59in) 1500mm (59in)
Standard Rewind Diameter 1200mm (47in) 1200mm (47in)
Maximum Production Speed** 1000m/min (3300ft/min) 1200m/min (4000ft/min) – Option
1000m/min (3300ft/min) 1200m/min (4000ft/min) – Option
Minimum/Maximum Slit Width*** 300-4000mm (12-158in) 200-4000mm (8-158in) – Option
300-4500mm (12-177in) 200-4500mm (8-177in) – Option
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Atlas CW3600 Compact Slitter Rewinder
Standard Features
sAutomatic Knife Positioning
sAutomatic Rewind Arm positioning
sWireless Rewind Arm Positioning
sIndividual Direct Acting Contact Rolls
sHigh Efficiency Hydraulic System
sIntegrated Fault Diagnostics with Remote Access
sRewind Static Control
sCE Saftey
sAutomatic Knife Positioning
sSlitting In Air
sIndividually Driven Rollers
Optional Features
sNarrow/Heavy Duty Rewind Arms
Atlas CW3600 The Atlas CW3600 Compact Slitter Rewinder delivers high efficiency and productivity, with higher quality rewind reels, reduced noise levels and more effective operator control systems.
The compact design works well with the larger CW1040 primary slitter
rewinder and features an improved web path configuration. Fully integrated
electrical control cabinets reduce the space required for installation.
High efficiency motors, improved hydraulics and a reduction in electrical
wiring make the CW3600 a more environmentally friendly slitting and
rewinding solution. A fully integrated HMI master control screen is mounted
on the machine to simplify operation.
* Dependent on materials, slit widths and core quality
1500m (5000ft)
0
1000m/min (3300ft/min) Option:
1200m/min (4000ft/min)
Production Speed (per min)*
For more information on the Atlas CW3600 including video media; focus your camera phone on this QR Code and follow the link:
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* Up to 3300mm Maximum Slit Width possible dependent on web width
Materials Handled
Film Plain, printed, coated or metalized from 8-200 micron
Laminates Plain, printed, coated or metalized from 20-200 micron
Shaftless Unwind The unwind station incorporates regenerative braking for optimum unwind tension control with edge guide and option oscillation.
Tension Control Precision tension control is achieved through dancer roll feedback from the unwind
Web Guidance A web guidance system provides precision alignment of the web entering the slitting section.
Automatic Knife Positioning Uses the Atlas pick and place system, for setting the knives in groove or in air.
Static Control System There are two DC pulse static control bars
mounted in the front section of the machine
to reduce static charge in the internal and
external rewind reels. (Two additional static
control bars available as an option).
Contact Rolls The contact roll arms provide more precise contact, which enables higher quality rewind reels. Contact roll parking enables reduced set-up time and increased productivity.
Wireless Rewind Arm Positioning Bluetooth’ technology which also sends speed and tension references automatically to the drives. Power is provided by a DC bus-bar located under the rewind beams.
Rewind Arms
Three types of rewind arms are available for slit widths as narrow as 200mm with heavy-duty arms for wider reels and rewind diameters up to 1500mm. A reduced number of belts per driven rewind arm improves reliability. The rewind motors have torque characteristics which increase efficiency and productivity.
Drive Control Panels The electrical control panels are air-conditioned and fully integrated into the unwind section which reduces the space required for installation and reduces the overall machine footprint.
CW3600 Technical Data Web Width – 2500mm (100in) Web Width – 3650mm (144in)
Standard Unwind Diameter 1500mm (59in) 1500mm (59in)
Standard Rewind Diameter 1200mm (47in) 1500mm (59in) – Option
1200mm (47in) 1500mm (59in) – Option
Maximum Production Speed 1000m/min (3300ft/min) 1200m/min (4000ft/min) – Option
1000m/min (3300ft/min) 1200m/min (4000ft/min) – Option
Minimum/Maximum Slit Width* 300-2500mm (12-98in) 200-2500mm (8-98in) – Option
300-3650mm (12-144in) 200-3650mm (8-144in) – Option
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Atlas CW800 Secondary Slitter Rewinder
Standard Features
sElectric Arm Positioning
sIndividual Contact Rolls
sIntegrated Fault Diagnostics with Remote Access
sRewind Static Control
sManual Knife Positioning
sSlitting In Air
Optional Features
sSlitting In Groove
sExtra Overhead Static Control
bars
sCE Safety Scanners
sKnife Digital Display
sInspection Lightbox
sShear Slitting
sWeb Inspection
Atlas CW800 The Atlas CW800 is our most successful and versatile secondary slitter rewinder operating in many film plants and convertors across the world.
The CW800 is an individual station centre winder exclusively for converting
BOPP, BOPET, BOPA and CPP films that can be plain, metal or AlOx coated.
When processing coated products it is essential that no scratching or marking
of the film occurs. The tension control and individual rewind stations used
ensure that the finish of rewound reels are free from defects.
Using the latest technology, the built-in fault diagnostic system ensures
that you get the fastest possible fault identification and minimum down
time.
* Dependent on materials, slit widths and core quality
1500m/min (5000ft/min)
0
1000m/min (2500ft/min)
Production Speed (per min)*
For more information on the Atlas CW800 including video media; focus your camera phone on this QR Code and follow the link:
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Plastic Film Plain, printed, coated or metalized BOPP, BOPET, BOPA and CPP from 8-125 micron
Shaftless Unwind A shaftless floor pick-up unwind incorporates regenerative braking for optimum unwind tension control, with edge guidance and optional oscillation.
Digital Web Guidance Precision alignment of the web entering the slitting section. An ultrasonic guider head senses web position.
Tension Control Precision tension control is achieved through
dancer roll feedback from the unwind.
Manual Knife Positioning Individual holders mounted on a linear bearing
rail.
Contact Rolls Individual contact roll arms provide more precise contact, which enables higher quality rewind reels.
Rewind Arms Individually driven rewind arms to control and optimise rewind tension and final reel quality.
Further addition with the New Atlas CW800 HB – Designed specifically for High Barrier sensitive high barrier applications, the machine is equipped with individual driven rolls with special covering to ensure no scratching or damage to web.
CW800 Technical Data Web Width – 2500mm (98in) Web Width – 3250mm (128in)
Standard Unwind Diameter 1300mm (51in) 1300mm (51in)
Standard Rewind Diameter 1000mm to 1200mm (40in to 47in) per Station
1000mm to 1200mm (40in to 47in) per Station
Maximum Production Speed* 1000m/min (3300ft/min) 1000m/min (3300ft/min)
Minimum/Maximum Slit Width 350-2500mm (14-98in) 350-2850mm (14-112in)
* Dependent on materials, slit widths and core quality
Materials Handled
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Atlas CW1040 Primary Slitter Rewinder
* Dependent on materials, slit widths and core quality
1500m/min (5000ft/min)
0
600m/min (2500ft/min)
Production Speed (per min)*
Atlas CW500 Slitter Rewinder
Standard Features
sManual Arm Positioning
sIndividual Contact Rolls
sFull Fault Diagnostics
sRewind Static Control
sManual Knife Positioning
Optional Features
sWider Contact Rolls for Slitting Overwrap Products
sFloor Pick Up Unwind
Full CE Safety
Atlas CW500 The Atlas CW500 slitter rewinder is a narrow width Centre winder for BOPP film, used principally in the packaging of tobacco products. It features the manual setting of knives, rewind arms and slit reel unload.
The machine has one individual pair of rewind arms for each rewound reel.
Each reel is driven by an individual electric motor, attached to the rewind
arms, and is acted upon by an individual rubber covered contact roll. This
allows rewinding to the optimum tension ensuring perfect edge alignment
and the highest quality as demanded by the end users of this product.
For more information on the Atlas CW500 including video media; focus your camera phone on this QR Code and follow the link:
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Shaftless Unwind A Shaftless floor pick-up unwind incorporating a regenerative electric motor for optimum unwind tension control.
Tension Control Precision tension control is achieved through dancer roll feedback from the unwind.
Web Guidance A web guidance system provides precision alignment of the web entering the slitting section.
Operator Platform Allows access safely to rollers and web
Bowed Roll & Adjuster The position of the bowed roll
can be manually adjusted to remove any
slack in the web, ensuring the web is
perfectly flat when it enters the knife
section.
Contact Rolls The contact roll arms provide more precise contact, which enables higher quality rewind reels.
Individual Rewind Stations
Up to 22 rewind stations can be incorporated in
the machine, each rewind station has its own
contact cylinder, contact roll and chucking lever
to deliver the highest quality final package
CW500 Technical Data
Maximum Unwind Diameter
Maximum Rewind Diameter
Maximum Mechanical Speed*
Minimum/Maximum Slit Width
* Dependent on materials, slit widths and core quality
Materials Handled
Plastic Film
Web Width – 2200mm (86in)
1000 mm (39in)
500mm (20in)
600m/min (1969ft/min)
90-450mm (3.5-17.7in)
BOPP, Cigarette Pack Films, BOPET, BOPA and CPP from 15-40 micron
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COMPARISON CHART
UK & Europe
Atlas Converting Equipment Ltd 8 Wolseley Road Woburn Road Industrial Estate Kempston Bedford MK42 7XT United Kingdom T: +44 (0)1234 852553 F: +44 (0)1234 851151 [email protected] [email protected]
America
Atlas Converting North America, Inc 9801-F Southern Pine Boulevard Charlotte, NC 28273 United States of America T: +1 (0)704 587 2450 F: +1 (0)704 587 2451 [email protected] [email protected]
China
A.C.E. (Shanghai) Trading Co. Ltd 6P, New Shanghai International Tower 360 South Pudong Road Shanghai 200120 China T: +86 (0)21 6886 2501 F: +86 (0)21 6886 2502 [email protected] [email protected]
Asia
Atlas Converting Equipment (India) Pvt. Ltd Plant No.13, Extension Office Building Eastern Express Highway Pirojsha Nagar, Vikhroli (East) Mumbai 400 079 India T: +91 (0)992 081 9791 F: +91 (0)222 623 3009 [email protected] [email protected]
www.atlasconverting.com
All technical data contained in this brochure is non-binding, all contents are subject to modification without notice. © Atlas Converting Equipment Ltd. 2019
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