ATLAS PRODUCT BROCHURE Primary & Secondary Slitter Rewinders€¦ · A purpose-built production...

A T L A S P R O D U C T B R O C H U R E

Primary & Secondary Slitter Rewinders

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The Company

Atlas Converting Equipment Ltd. was established in 1976 and is a world leading supplier and provider of solutions in slitting and rewinding technology and finished roll handling systems.

The Atlas and Titan brands are recognised as global market leaders in the production of primary and secondary slitter rewinders with over 4,000 machine installations in over 85 countries around the world.

British Made, World Class

A purpose-built production facility

is located in Kempston, Bedford,

UK (about 90km north of London).

This also houses the company’s

research and development facilities

and European service centres.

In addition to the UK Head Office

we have regional sales and service

centres in Charlotte, NC (USA),

Shanghai (China) and Mumbai

(India), with additional support

services based in Mexico, SE Asia

and several other locations.

Quality & Experience

With our experience and in excess

of 4,000 machine installations,

Atlas can share extensive

experience with its customer base.

From initial sales enquiry through

to the installation and start-up,

Atlas strives to achieve the highest

quality standards possible.

With decades of market experience

and a clear understanding of the

latest technology, Atlas continues

to innovate and develop products

and operation processes, in order

to best support customers.

Over 50 years of serving markets and providing solutions

More than 4,000 installations in over 85 countries

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Atlas aims to be recognised as the global leader in the supply of slitting and rewinding technology in our chosen markets.

We will maintain this position by setting and achieving the highest standards in product innovation, quality and customer satisfaction.

Markets & Solutions

An increasing demand for thinner

BOPET films, as well as a trend

towards sustainable biodegradable

and compostable products, there

are new challenges emerging for

convertors worldwide.

Developing into new markets

with extensive Research and

Development into Battery

Separator Film technology, and

OKP (Optical Clear Polyester).

The latest technology from Atlas

enables these complex products

to be processed in their optimum

conditions, to ensure good quality

rewind reels, maximise production

and minimise waste.

Innovation & Support

Atlas is committed to maintaining

continued investment in R&D, to

enable new products/technologies

to be realised, to support customers

with future leaps in productivity,

automation and reliability.

The Atlas customer support team

provides a wide variety of services

to enhance customers’ operations

throughout the life cycle of all Titan

equipment. Service can be deployed

from UK head office, or via highly

skilled global service centres.

Environmental Sustainability

Atlas is fully committed to

achieving sustainable

development in all its operations,

product development and

commercial activities, to assess

and minimise any negative impact

on the environment and we expect

a similar commitment from all

our suppliers and contractors.

We continue to improve processes

to reduce waste within our business

and recycle materials generated in

daily operations. The management

team promotes a continued focus

on environmental impact and train

all employees to minimise this.

Enabling complex products to be processed optimally.

Innovation distinguishes a leader from a follower.

A real commitment to reducing the environmental impact.

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Atlas CW1040 Primary Slitter Rewinder

Standard Features

sWireless Automatic rewind Arm Positioning

sIndividual Direct acting Contact Rolls

sLinear Dancer Roll

sHigh Efficiency Hydraulic System

sIntegrated Fault Diagnostics with Remote Access

sAutomatic Knife Positioning

sWeb Threading

sExternal Edge Trim Winders

sRewind Static Control

sIndividually Driven Rollers

Optional Features

sNarrow/Heavy Duty Rewind Arms

Atlas CW1040 The Atlas CW1040 Primary Slitter Rewinder delivers higher efficiency and more productivity, with higher quality rewind reels, reduced noise levels and more effective operator control systems.

It has an improved web path configuration, with air-conditioned electrical

control cabinets fully integrated in to the unwind section. Less space is

needed for installation, as ‘under floor’ service channels are not required.

High efficiency motors, improved hydraulics and a reduction in electrical

wiring make the CW1040 a more environmentally friendly slitting and

rewinding solution. A fully integrated HMI master control screen, mounted

on the control desk, simplifies operation of the machine, with screens

positioned around the machine for operator interface.

* Dependent on materials, slit widths and core quality

Option: 1500m/min (5000ft/min)

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1200m/min (4000ft/min)

Production Speed (per min)*

For more information on the Atlas CW1040 including video media; focus your camera phone on this QR Code and follow the link:

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CW1040 Technical Data Web Width – 8300mm (326in)* Web Width – 10600mm (417in)*

Standard Unwind Diameter 1500mm (59in) 1550mm (61in)

Standard Rewind Diameter 1200mm (47in) 1500mm (59in) – Option

1200mm (47in) 1500mm (59in) – Option

Maximum Production Speed** 1200m/min (4000ft/min) 1500m/min (5000ft/min) – Option

1200m/min (4000ft/min) 1500m/min (5000ft/min) – Option

Minimum/Maximum Slit Width 200-4000mm (8-158in)

300-4500mm (12-177in)

* Other web widths available are 8700mm (342in), 9000mm (354in) and an optional 10400mm (410in) ** Dependent on materials, slit widths and core quality

Materials Handled

Plastic Films BOPP, BOPET and Synthetic Paper from 8-200 micron

Unwind Station The unwind station incorporates regenerative motors for optimum unwind tension control with edge guide and option oscillation.

Human Machine Interface (HMI) One fully integrated master control screen is mounted on the control desk and simplifies operation with screens positioned around the machine for operator interface.

Tension Control Precision tension control is achieved through dancer roll feedback from the unwind

Static Control System DC pulse static control bars mounted in the overhead section of the machine to reduce static charge in the internal and external rewind reels.

Spreader Roll Also known as the banana or bowed roller.

This roller orientates and prepares the

material for slitting eliminating creasing,

web expansion and wrinkle removing

before reaching the knives.

Automatic Knife Positioning Uses the Atlas pick & place system for setting

the knives in groove. A camera shows the

position of the blade in relation to the

groove with the image displayed on the main

control screen.

Contact Rolls The contact roll arms provide more precise contact, which enables higher quality rewind reels. Contact roll parking enables reduced set- up time and increased productivity

Wireless Rewind Arm Positioning Rewind arms are positioned using industrial

‘Bluetooth’ technology which also sends speed

and tension references automatically to the drives.

Power is provided by a DC bus-bar located under

the rewind beams.

Rewind Arms Three types of rewind arms are available for slit widths as narrow as 200mm with heavy-duty arms for wider reels and rewind diameters up to 1500mm. A reduced number of belts per driven rewind arm improves reliability. The rewind motors have torque characteristics which increase efficiency and productivity.

Drive Control Panels The electrical control panels are air-conditioned

and fully integrated to the rear

which reduces the space required for

installation and reduces the overall machine

footprint.

Trim Winder

Coreless oscillating design to efficiently

wind and collect the edge trim during

slitting machine processes.

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Atlas CW964 Slitter Rewinder

Standard Features

sAutomatic Arm Positioning

. Individual Contact Rolls



sAll Driven Rolls


sSlitting in Groove Roll

Optional Features

sHeavy Duty Rewind Arms

sDust Extraction

sVacuum Splice Table

CE Safety

Atlas CW964 The Atlas CW964 Slitter Rewinder is installed in many film production plants around the world processing BOPP, BOPET, BOPP, CPP and Synthetic Papers.

The web tension control system utilised in the CW964, together with the

individual rewind station ensure rewound rolls are of the highest quality.

The CW964 has a fault diagnostic system that can be supported by Atlas

service technicians around the world, ensuring you get the fastest possible

fault identification and minimum down time for your production.


1500m (5000ft)

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1200m (4000ft)

750m (2500ft)



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Plastic Film Plain, printed, coated or metalized BOPP, BOPET, BOPA and CPP from 8-125 micron

Shaftless Unwind A shaftless unwind incorporates regenerative motors for optimum unwind tension control, with edge guidance and optional oscillation.

Motorised Web Threader A web threading system is included to reduce the changeover time of the machine. The system grips the web and automatically draws it through the various sections of the slitter.

Gel Coat Roll Hard polished epoxy material forming a

supremely slippery surface to avoid creases

and crinkling of material.

Splice Table (Opt.)

Splice table provides the operator

with the ideal environment for

perfect fast splicing.

Tension Control / Dancer Precision tension control is achieved through

dancer roll feedback from the unwind.

Edge Puller (Opt.)

An edge puller is used on thicker web materials to ensure the web is flat and crease-free before entering the knife section.

Bowed Roll

A bowed roll is used on thinner materials to ensure that the web is flat and free from creases before entering the knife section.

Automatic Knife Positioning Each holder uses an individual positioning motor

Static Control System There are two DC pulse static control bars mounted in the overhead section of the machine to reduce static charge in the internal and external rewind reels. (Two additional static control bars available as an option).

Contact Rolls

The contact roll arms provide more precise

contact, which enables higher quality

rewind reels.

Rewind Arms Individually driven rewind arms optimise rewind

tension and final reel quality. Optional heavy-

duty arms are available for wider reels and

increased rewind diameters.

Trim Winder

Individual winder designed to remove and

collect the edge trim during slitting machine

processes.

CW964 Technical Data Web Width – 6600mm (268in) Web Width – 7200mm (283in)


Standard Rewind Diameter 1200mm (47in) 1200mm (47in)

Maximum Production Speed* 1200m/min (4000ft/min) 1200m/min (4000ft/min)

Minimum/Maximum Slit Width 350-3230mm (14-127in) 350-3650mm (14-144in)


Materials Handled

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Atlas CW5400 Compact Slitter Rewinder

Standard Features


sAutomatic Rewind Arm positioning

sWireless Rewind Arm Positioning

sIndividual Direct Acting Contact Rolls




sCE Safety

sSlitting In Air


Optional Features


Atlas CW5400 The Atlas CW5400 Compact Slitter Rewinder delivers higher efficiency and more productivity, with higher quality rewind reels, reduced noise levels and more effective operator control systems.

The compact design works well with the larger CW1040 primary slitter

rewinder and features an improved web path configuration. Fully integrated

electrical control cabinets reduce the space required for installation.



rewinding solution. A fully integrated HMI master control screen, mounted

on the machine which simplifies operation.



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1000m/min (3300ft/min) Option:




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* An extra web width is available of 4800mm (189in) ** Dependent on materials, slit widths and core quality *** Up to 4500mm Maximum Slit Width possible dependent on web width

Materials Handled

Plastic Film

Laminates

Plain, printed, coated or metalized BOPP, BOPET, BOPA and CPP from 8-200 micron

Various materials from 20-200 micron

Unwind Station

The unwind station incorporates regenerative braking for optimum unwind tension control with edge guide and option oscillation.

Rear Moving Section (Opt) The complete rear section moves with edge guide oscillation.

Tension Control Precision tension control is achieved

through dancer roll feedback from the

unwind

Static Control System There are two DC pulse static control bars mounted in the overhead section of the machine to reduce static charge in the internal and external rewind reels. (Two additional static control bars available as an option).

Spreader Roll Also known as the banana or bowed roller. This roller orientates and prepares the material for slitting eliminating creasing, web expansion and wrinkle removing before reaching the knives.

Automatic Knife Positioning Uses the Atlas pick and place system, for setting the knives for groove or in air.

Contact Rolls The contact roll arms provide more precise contact, which enables higher quality rewind reels. Contact roll parking enables reduced set-up time and increased productivity.

Wireless Rewind Arm Positioning The contact roll arms provide more precise contact, which enables higher quality rewind reels. Contact roll parking enables reduced set-up time and increased productivity.

Rewind Arms

Three types of rewind arms are available for slit widths as narrow as 200mm with heavy-duty arms for wider reels and rewind diameters up to 1200mm (the same as primary slitters). A reduced number of belts per driven rewind arm improves reliability. The rewind motors have torque characteristics which increase efficiency and productivity.

Drive Control Panels The electrical control panels are air-

Conditioned and fully integrated into the

unwind section which reduces the space

required for installation and reduces the overall

machine footprint.

Trim Winder

Coreless oscillating design to efficiently

wind and collect the edge trim during

slitting machine processes.

CW5400 Technical Data Web Width – 4200mm (165in)* Web Width – 5400mm (212in)*


Standard Rewind Diameter 1200mm (47in) 1200mm (47in)

Maximum Production Speed** 1000m/min (3300ft/min) 1200m/min (4000ft/min) – Option


Minimum/Maximum Slit Width*** 300-4000mm (12-158in) 200-4000mm (8-158in) – Option

300-4500mm (12-177in) 200-4500mm (8-177in) – Option

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Atlas CW3600 Compact Slitter Rewinder

Standard Features


sAutomatic Rewind Arm positioning

sWireless Rewind Arm Positioning

sIndividual Direct Acting Contact Rolls




sCE Saftey


sSlitting In Air


Optional Features


Atlas CW3600 The Atlas CW3600 Compact Slitter Rewinder delivers high efficiency and productivity, with higher quality rewind reels, reduced noise levels and more effective operator control systems.

The compact design works well with the larger CW1040 primary slitter

rewinder and features an improved web path configuration. Fully integrated

electrical control cabinets reduce the space required for installation.



rewinding solution. A fully integrated HMI master control screen is mounted

on the machine to simplify operation.


1500m (5000ft)

0

1000m/min (3300ft/min) Option:




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* Up to 3300mm Maximum Slit Width possible dependent on web width

Materials Handled

Film Plain, printed, coated or metalized from 8-200 micron

Laminates Plain, printed, coated or metalized from 20-200 micron

Shaftless Unwind The unwind station incorporates regenerative braking for optimum unwind tension control with edge guide and option oscillation.

Tension Control Precision tension control is achieved through dancer roll feedback from the unwind

Web Guidance A web guidance system provides precision alignment of the web entering the slitting section.

Automatic Knife Positioning Uses the Atlas pick and place system, for setting the knives in groove or in air.

Static Control System There are two DC pulse static control bars

mounted in the front section of the machine

to reduce static charge in the internal and

external rewind reels. (Two additional static

control bars available as an option).

Contact Rolls The contact roll arms provide more precise contact, which enables higher quality rewind reels. Contact roll parking enables reduced set-up time and increased productivity.

Wireless Rewind Arm Positioning Bluetooth’ technology which also sends speed and tension references automatically to the drives. Power is provided by a DC bus-bar located under the rewind beams.

Rewind Arms

Three types of rewind arms are available for slit widths as narrow as 200mm with heavy-duty arms for wider reels and rewind diameters up to 1500mm. A reduced number of belts per driven rewind arm improves reliability. The rewind motors have torque characteristics which increase efficiency and productivity.

Drive Control Panels The electrical control panels are air-conditioned and fully integrated into the unwind section which reduces the space required for installation and reduces the overall machine footprint.



Standard Rewind Diameter 1200mm (47in) 1500mm (59in) – Option

1200mm (47in) 1500mm (59in) – Option

Maximum Production Speed 1000m/min (3300ft/min) 1200m/min (4000ft/min) – Option


Minimum/Maximum Slit Width* 300-2500mm (12-98in) 200-2500mm (8-98in) – Option

300-3650mm (12-144in) 200-3650mm (8-144in) – Option

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Atlas CW800 Secondary Slitter Rewinder

Standard Features

sElectric Arm Positioning

sIndividual Contact Rolls



sManual Knife Positioning

sSlitting In Air

Optional Features

sSlitting In Groove

sExtra Overhead Static Control

bars

sCE Safety Scanners

sKnife Digital Display

sInspection Lightbox

sShear Slitting

sWeb Inspection

Atlas CW800 The Atlas CW800 is our most successful and versatile secondary slitter rewinder operating in many film plants and convertors across the world.

The CW800 is an individual station centre winder exclusively for converting

BOPP, BOPET, BOPA and CPP films that can be plain, metal or AlOx coated.

When processing coated products it is essential that no scratching or marking

of the film occurs. The tension control and individual rewind stations used

ensure that the finish of rewound reels are free from defects.

Using the latest technology, the built-in fault diagnostic system ensures

that you get the fastest possible fault identification and minimum down

time.



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Plastic Film Plain, printed, coated or metalized BOPP, BOPET, BOPA and CPP from 8-125 micron

Shaftless Unwind A shaftless floor pick-up unwind incorporates regenerative braking for optimum unwind tension control, with edge guidance and optional oscillation.

Digital Web Guidance Precision alignment of the web entering the slitting section. An ultrasonic guider head senses web position.

Tension Control Precision tension control is achieved through

dancer roll feedback from the unwind.

Manual Knife Positioning Individual holders mounted on a linear bearing

rail.

Contact Rolls Individual contact roll arms provide more precise contact, which enables higher quality rewind reels.

Rewind Arms Individually driven rewind arms to control and optimise rewind tension and final reel quality.

Further addition with the New Atlas CW800 HB – Designed specifically for High Barrier sensitive high barrier applications, the machine is equipped with individual driven rolls with special covering to ensure no scratching or damage to web.



Standard Rewind Diameter 1000mm to 1200mm (40in to 47in) per Station

1000mm to 1200mm (40in to 47in) per Station

Maximum Production Speed* 1000m/min (3300ft/min) 1000m/min (3300ft/min)

Minimum/Maximum Slit Width 350-2500mm (14-98in) 350-2850mm (14-112in)


Materials Handled

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Atlas CW1040 Primary Slitter Rewinder



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Atlas CW500 Slitter Rewinder

Standard Features

sManual Arm Positioning

sIndividual Contact Rolls

sFull Fault Diagnostics


sManual Knife Positioning

Optional Features

sWider Contact Rolls for Slitting Overwrap Products

sFloor Pick Up Unwind

Full CE Safety

Atlas CW500 The Atlas CW500 slitter rewinder is a narrow width Centre winder for BOPP film, used principally in the packaging of tobacco products. It features the manual setting of knives, rewind arms and slit reel unload.

The machine has one individual pair of rewind arms for each rewound reel.

Each reel is driven by an individual electric motor, attached to the rewind

arms, and is acted upon by an individual rubber covered contact roll. This

allows rewinding to the optimum tension ensuring perfect edge alignment

and the highest quality as demanded by the end users of this product.


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Shaftless Unwind A Shaftless floor pick-up unwind incorporating a regenerative electric motor for optimum unwind tension control.

Tension Control Precision tension control is achieved through dancer roll feedback from the unwind.

Web Guidance A web guidance system provides precision alignment of the web entering the slitting section.

Operator Platform Allows access safely to rollers and web

Bowed Roll & Adjuster The position of the bowed roll

can be manually adjusted to remove any

slack in the web, ensuring the web is

perfectly flat when it enters the knife

section.

Contact Rolls The contact roll arms provide more precise contact, which enables higher quality rewind reels.

Individual Rewind Stations

Up to 22 rewind stations can be incorporated in

the machine, each rewind station has its own

contact cylinder, contact roll and chucking lever

to deliver the highest quality final package

CW500 Technical Data

Maximum Unwind Diameter

Maximum Rewind Diameter

Maximum Mechanical Speed*

Minimum/Maximum Slit Width


Materials Handled

Plastic Film

Web Width – 2200mm (86in)

1000 mm (39in)

500mm (20in)


90-450mm (3.5-17.7in)

BOPP, Cigarette Pack Films, BOPET, BOPA and CPP from 15-40 micron

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COMPARISON CHART

UK & Europe

Atlas Converting Equipment Ltd 8 Wolseley Road Woburn Road Industrial Estate Kempston Bedford MK42 7XT United Kingdom T: +44 (0)1234 852553 F: +44 (0)1234 851151 [email protected] [email protected]

America

Atlas Converting North America, Inc 9801-F Southern Pine Boulevard Charlotte, NC 28273 United States of America T: +1 (0)704 587 2450 F: +1 (0)704 587 2451 [email protected] [email protected]

China

A.C.E. (Shanghai) Trading Co. Ltd 6P, New Shanghai International Tower 360 South Pudong Road Shanghai 200120 China T: +86 (0)21 6886 2501 F: +86 (0)21 6886 2502 [email protected] [email protected]

Asia

Atlas Converting Equipment (India) Pvt. Ltd Plant No.13, Extension Office Building Eastern Express Highway Pirojsha Nagar, Vikhroli (East) Mumbai 400 079 India T: +91 (0)992 081 9791 F: +91 (0)222 623 3009 [email protected] [email protected]

www.atlasconverting.com

All technical data contained in this brochure is non-binding, all contents are subject to modification without notice. © Atlas Converting Equipment Ltd. 2019

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ATLAS PRODUCT BROCHURE Primary & Secondary Slitter Rewinders€¦ · A purpose-built production...

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