101491-9380Ass'y No. :1 0 1 4 9 1 - 9 3 8 0Engine Model:SLA kind of car:Drawing No. :86 - 10 - 25 - 01Company :KIA MOTORSGeneral Ass'y No. :Date :1986. 10. 25.Injection PumpGovernorTiming DeviceKP-PES4AKP-EP/RLDKP-EP/SCDM1. Test Conditions :Pump rotation :Clockwise (Viewed from drive side)Nozzle & Nozzle Holder Ass'y : 105780-8140(BOSCH Type No. EF8511/9A)Nozzle Holder : 105780-2080(BOSCH Type No. EF8511/9)Nozzle : 105780-0000(BOSCH Type No.DN12SD12T)Nozzle opening pressure : 175 Kgf/Transfer pump pressure :1.6 Kgf/Injection pipe :2 mm 6 mm 600 mmOil temp. : 40 +5Test oil : ISO 4113 or SAE Standard test oil(SAE J967D)Overflow valve opening pressure :1.6 Kgf/2. Injection Timing :Pre- stroke : No. 1 plunger3.40.05 mmNote : Adjust with control rack position of mmInjection order :1 3 4 2(Interval 9030)Plunger are numbered from theDrivesideTappet clearance : Bolt adjustment type More than 0.3mm for all cylinders.Shim adjustment type Manually rotate the camshaft 2~3 times andconfirm that it rotates smoothly.3. Injection Quantity :AdjustingRackPumpInjection Q'tyMax. var.B.C.Spointpositionspeed(cc/1000st)bet. cyl.FixedpressureRemarks(mm)(r/min)( % )(mmHg)11.01,00052.50.52.5RackH9.83258.02.014.0RackAR1(11.0)1,00052.51.0LeverB11.201,700(62.5)2.0LeverC10.95625(37.6)2.0LeverD11.150.1500(32.5)2.0Lever-11.151,600(59.7)2.0LeverI17.0100106.010.0LeverRack limit4. Timing Advance Specification :Pump Speed(r/min)1350251700Advance Angle() 3.50.5DOOWON PRECISION INDUSTRY Co., Ltd.Service Department503-5,SHINSA-DONG,KANGNAM-GU,SEOUL,KOREA TEL:(02)510-72416, FAX:(02)510-71113. Governor AdjustmentAss'y No.:1 0 1 4 9 1 - 9 3 8 0Unindication of acommon difference the rack : 0.05Torque cam :C33Ass'y No.:1 0 1 4 9 1 - 9 3 8 0Speed Control Lever AngleStop Lever AngleTiming SettingAt No.1 plunger beginning ofinjection position.BTDC : 12

INJ. PUMP CALIBRATION DATADPICOControl Rack Position(mm)Pump speed(rpm)Pump speed(rpm)Control Rack Position(mm)BEACDIHJBelow250(400)500(560)(800)(850)112520(1230)(1620)(1650)(1750)(1800)(1825)Above17.011.4511.2011.1511.150.111.10R1(11.0)10.958.2024058001513007030032540011.510.59.89.55.73.8413203Full speedIdle405405StopNomal128Gear "CC"mark