101401-9060Ass'y No. :1 0 1 4 0 1 - 9 0 6 0Engine Model:JDA kind of car:TradeDrawing No. :90 - 01 - 31 - 02Company :ASIA MOTORSGeneral Ass'y No. :Date :1990. 01. 31.Injection PumpGovernorTiming Device1 0 1 0 4 0 - 9 7 0 01 0 5 9 2 1 - 4 1 2 01 0 5 6 7 1 - 0 1 1 0KP-PES4AKP-EP/RLD-FKP-EP/SCDM1. Test Conditions :Pump rotation :Clockwise (Viewed from drive side)Nozzle & Nozzle Holder Ass'y : 105780-8140(BOSCH Type No. EF8511/9A)Nozzle Holder : 105780-2080(BOSCH Type No. EF8511/9)Nozzle : 105780-0000(BOSCH Type No.DN12SD12T)Nozzle opening pressure : 175 Kgf/Transfer pump pressure :2.6 Kgf/Injection pipe :2 mm 6 mm 600 mmOil temp. : 40 +5Test oil : ISO 4113 or SAE Standard test oil(SAE J967D)Overflow valve opening pressure :2.6 Kgf/2. Injection Timing :Pre- stroke : No. 1 plunger3.60.05 mmNote : Adjust with control rack position of mmInjection order :1 3 4 2(Interval 9030)Plunger are numbered from theDrivesideTappet clearance : Bolt adjustment type More than 0.3mm for all cylinders.Shim adjustment type Manually rotate the camshaft 2~3 times andconfirm that it rotates smoothly.3. Injection Quantity :AdjustingRackPumpInjection Q'tyMax. var.B.C.Spointpositionspeed(cc/1000st)bet. cyl.FixedpressureRemarks(mm)(r/min)( % )(mmHg)10.41,00046.20.52.5RackBasicH(9.6)3258.02.014.0RackAR1(10.4)1,00046.21.0LeverB10.451,700(51.0)2.0LeverC10.85500(41.8)2.0LeverIAbove15.0100(106.0)10.0LeverRack limit4. Timing Advance Specification :Pump Speed(r/min)13601570Advance Angle()Below 0.54.50.5DOOWON PRECISION INDUSTRY Co., Ltd.Service Department503-5,SHINSA-DONG,KANGNAM-GU,SEOUL,KOREA TEL:(02)510-72416, FAX:(02)510-71113. Governor AdjustmentAss'y No.:1 0 1 4 0 1 - 9 0 6 0Unindication of acommon difference the rack : 0.05Torque cam :E41Ass'y No.:1 0 1 4 0 1 - 9 0 6 0Speed Control Lever AngleStop Lever AngleTiming SettingAt No.1 plunger beginning ofinjection position.BTDC : 14

INJ. PUMP CALIBRATION DATADPICOControl Rack Position(mm)Pump speed(rpm)Pump speed(rpm)Control Rack Position(mm)Rack limitBACIHJBelow250(400)500(700)105020(1200)(1500)(1600)(1860)18801960(2350)Above15.011.3011.850.110.5010.359.90.4R1(10.4)8.5 -0.1911.5+0.44-0.7610.59.59.50.025.70.06+0.21-0.233.82403003254008001300(2050)(38)3203Full speedIdle405405StopNomal130Gear "CC"mark