Serial Numbers Iron Eagle-xxxxxxMagnum-xxxxxxx
and Higher
Model # ____________________ Serial # ____________________
Date Purchased ____________________
Engine Serial # ____________________
Engine Model # ____________________
Engine Spec. # ____________________
August 2010700171
2011 MAGNUM/IRON EAGLE PARTS MANUAL
Congratulations on your purchase of a DIXIE CHOPPER lawn mower. We believe you have exercised excellent judgement, and are most appreciative of your patronage.
Your DIXIE CHOPPER Dealer is your #1 SOURCE for
DIXIE CHOPPER parts and service !
Please call or visit your nearest authorized Dixie Chopper Dealer for
additional service information.
AUTHORIZED DEALER
Let us know how you are getting along with your new CHOPPER!www.dixiechopper.com
Dixie Chopper reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products previously manufactured. Neither Dixie Chopper, nor its dealers, accept responsiblility for variations which may be evident in the actual specifi cations of its products and the statements and descriptions contained in this publication.
CONTENTS
QUICK REFERENCE PARTS 1DECALS 2FRAME 7WHEELS AND TIRES 8DECK 7SPINDLES 15OCDC 16DECK LIFT 17DRIVE FRAME 18DRIVE FRAME COMPONENTS 19HYDRAULIC ROUTING 20FUEL 21PARKING BRAKE 22BODY 23ENGINE 27ELECTRICAL DIAGRAM 29SPECIFICATIONS 30NOTES 31
1
QUICK REFERENCE PARTS
MODEL 2750 2760 2344 2650
Engine Briggs 27Hp Briggs 27Hp Briggs 23Hp Briggs 26HpDeck 50” 60” 44” 50”Rear Tire/Rim Complete (Right/Left)
400371 400371 400296 400296
Front Tire/Rim Complete 400253 400253 400253 400253
BeltsEngine-Pump Raw 2006A62R 2006A62R 2006A62R 2006A62RClutch-Deck Belt 2010B97W 2010B100W 2010B100W 2010B97WDeck Belt 2006B112R 2006B128R 2008B101R 2006B112R
FiltersFuel Filter 691035 691035 25-050-22 25-050-22Briggs Air Filter 792105 792105 32-083-03 32-083-03Briggs Foam FilterOil Filter 492932 492932 12-050-01 12-050-01
BladesX-Blade 30227-52X 30227-62X 30227-50X 30227-52X
Various PartsFiber Washer W-101 W-101 W-101 W-101Deck Roller 300365 300365 300365 300365Choke Control 600072 600072 600072 600072Throttle Assembly 400297 400297 400297 400297Fuel Cap 400314 400314 400314 400314Mesh Litter Bag (Optional) BAG-101 BAG-101 BAG-101 BAG-101
2
DECALS
REF PART# DESCRIPTION Qty
1 800018 Decal - Document Tube (Caution) 12 800060 Decal - Deck Spindle Lucas Grease 13 800192 Decal - Caution Oil 14 800291 Decal - Fuel Caution/NOTICE Left 15 800290 Decal - Fuel Caution/NOTICE Right 16 800190 Decal - Height Adjustment 17 800061 Decal - Lucas Engine Oil 18 65408 Decal - 50” Cut 2
REF PART# DESCRIPTION Qty
9 65409 Decal - 60” Cut 211 800199 Decal - Pivot Plate 112 800204 Decal - Pan Floor IE/SE 2009 113 800208 Decal - Warning Weight Hitch IE 114 800295 Decal - Indiana/USA 2010 1
1
7
6
54
32
800204
8
9
1312
11
14
3
DECALS (CONT’D)
16
1517 18
19
REF PART# DESCRIPTION Qty
15 800191D Decal - Belt Route 116 800222 Decal - Guard Rear Magnum 117 30229 Decal - Deck Danger 218 97072 Decal - OCDC Chute 1
REF PART# DESCRIPTION Qty
19 800203 Decal - Fender 2009 220
20A800281800282
Decal - Magnum 2750Decal - Magnum 2760
11
21 800254 Decal - Valve Fuel Magnum 1
20,20A
21
4
DECALS (CONT’D)
25
24
22
REF PART# DESCRIPTION Qty
22 800288 Decal - Safety Pan Floor IE/SE/Magnum 123 800257 Decal - Throttle Iron Eagle 124 800289 Decal - Fuel Caution/NOTICE IE 2011 125 800195 Decal - Front/Rear Iron Eagle 226 800072 Decal - 44” Cut 2
26
23
5
MAGNUM DECAL PLACEMENT
6
IRON EAGLE DECAL PLACEMENT
7
FRAME ASSEMBLY
REF PART# DESCRIPTION Qty
11A
100219100223
Weldment - Frame IE Front 44”/50”Weldment - Frame IE Front 60”
11
2 100218 Weldment - Frame IE Rear 13 B-117 Bolt - 1/2-13X1-1/4 HHCS FT Gr.5 84 W-109 Washer - 1/2” Flat 85 N-157 Nut - 1/2”-13 Whiz Flange 86 200241 Mount - Transmission IE Front 17 B-108 Bolt - 3/8”-16 X 1” 88 W-104 Washer - 3/8” Flat 109 N-108 Nut - 3/8”-16 Whiz Flange 8
10 100272 Mount - Transmission Rear IE/Mag 111 200238 Pulley - Idler Flat 3.75 No center 1
REF PART# DESCRIPTION Qty
12 B-139 Bolt - 1/2”-13 X 1-3/4” 113 N-126 Nut - 1/2”-13 Nyloc Jam 114 200243 Weldment - Idler Pump IE 115 B-117 Bolt - 1/2”-13 X 1-1/4” 116 W-171 Washer - 1/2” Tefl on Washer 117 N-143 Nut - 1/2”-13 Nyloc 118 B-314 Bolt - 3/8”-16 X 5-1/2” Full Thread 119 68280 Spring 120 N-107 Nut - 3/8”-16 Nyloc 121 200239 Pulley - Idler Flat 3.75 W/Center 122 B-120 Bolt - 5/8”-11 X 1” 123 W-111 Washer - 5/8” Lock 124 100271 Plate - Reinforcement Frame 2
8
WHEELS & TIRES ASSEMBLY
REF PART# DESCRIPTION Qty
1 100220 Weldment - Front Fork 22 10208 Seal - Front Fork 23 97171 Bearing - Bottom Front Fork 24 10206 Race - Bearing Front Fork 45 10207 Bearing - Top Front Fork 26 W-131 Washer - 1”ID X 1-1/2”OD X 1/8”TH 27 F-100 Fitting - 3/16” Drive-In Grease 28 10220 Cap - Dust Front Fork 29 400438 Assembly - Wheel Front Small 2
10 B-122 Bolt - 5/8”-11 X 7-1/2” 211 N-115 Nut - 5/8”-11 Nyloc 212 400296 Assembly - Complete TurfTech
20x10x8 (Iron Eagle)2
REF PART# DESCRIPTION Qty
12A 400371 Assembly - Rim/Tire Rear HD Turf Master 22x10.5-12 (Magnum)
2
13 N-113 Nut - 1/2”-20 Wheel Lug 814
14A200237200277
Transaxle - LH 2800 (Iron Eagle)Transaxle - LH (Magnum)
1
1515A
200236200278
Transaxle - RH 2800 (Iron Eagle)Transaxle - RH (Magnum)
1
16 B-173 Bolt - 5/16”-18 X 2-1/2” 417 W-113 Washer - 5/16” Flat 818 N-103-W Nut - 5/16”-18 Whiz Flange 819 400437 Guard - Rear IE/Magnum 2011 120 B-138 Bolt - 1/2”-13 X 1” 421 W-166 Washer - 7/16” Flat 422 N-157 Nut - 1/2”-13 Whiz Flange 423
23A23B
900392900412902147
Asm - Bar Roll Mag/IE/SE 34/44Kit - Hardware Rollbar IE/MAGChannel - for .120 thick tube FV
112
24 900410 Pin Assy - Full Vision Rollbar 225 B-176 Bolt - 5/16-18X3 HHCS 4
23A23B
9
IRON EAGLE 44” DECK ASSEMBLY
10
IRON EAGLE 44” DECK ASSEMBLY (CONT’D)R
EF#
PAR
T#D
ESC
RIP
TIO
NQ
TY
3005
20A
ssem
bly
- Dec
k 44
”1
3004
92W
eldm
ent -
Dec
k1
230
0493
Wel
dmen
t - P
late
Top
13
3004
94G
uard
- P
ulle
y R
ight
14
3004
95G
uard
- P
ulle
y Le
ft1
530
0481
Bra
cket
- S
tabi
lizer
16
3005
28B
rack
et -
Tens
ion
17
B-1
10B
olt -
3/8
”-16
X 3
/4”
118
N-1
08N
ut -
3/8”
-16
Whi
z Fl
ange
359
B-1
35B
olt -
3/8
”-16
X 1
”10
1030
0441
Ass
embl
y - H
ub D
eck
11B
-136
Bol
t - 3
/8”-
16 X
1-1
/4”
1312 12
A12
B12
C12
D
3005
0930
0401
B-2
64W
-111
3005
10
Ass
embl
y - I
dler
Dec
kP
ulle
y - I
dler
Fla
t Dee
pB
olt -
5/8
”- 1
1 X
1-1
/2”
Was
her -
Loc
kW
eldm
ent -
Idle
r Dec
k
1 1 1 1 113
B-1
18B
olt -
1/2
”-13
x 2
-1/4
” Sho
ulde
r1
14 14A
14B
14C
14D
3005
0630
0401
B-2
64W
-111
3005
07
Ass
embl
y - A
rm Id
ler D
eck-
Eng
ine
Pul
ley
- Idl
er F
lat D
eep
Bol
t - 5
/8”-
11
X 1
-1/2
”W
ashe
r - L
ock
Wel
dmen
t - A
rm Id
ler E
ngin
e-D
eck
1 1 1 1 1
REF
#PA
RT#
DES
CR
IPTI
ON
QTY
15B
-306
Bol
t - 5
/8”-
11 X
5-1
/2”
116
N-1
95N
ut -
5/8”
-11
Whi
z Fl
ange
217
3003
24S
prin
g1
1830
0184
Rod
- Te
nsio
n Id
ler D
eck
119
W-1
04W
ashe
r - 3
/8” F
lat
220
6828
0S
prin
g - #
401
21N
-107
Nut
- 3/
8”-1
6 N
yloc
222
3004
85R
od -
Sta
biliz
er D
eck
123
3021
3C
lip -
Hai
rpin
#27
224
3005
48P
late
- S
tabi
lizer
Dec
k S
lotte
d1
2530
0549
Pla
te -
Sta
biliz
er D
eck
126
3004
83Ta
b - B
rack
et S
tabi
lizer
227
B-1
17B
olt -
1/2
”-13
X 1
-1/4
”2
28N
-143
Nut
- 1/
2”-1
3 N
yloc
229
3003
65R
olle
r - A
nti-S
calp
230
B-2
78B
olt -
5/8
”-11
X 5
”2
31W
-194
Was
her -
7/8
” SA
E F
lat,
Zinc
232
N-1
15N
ut -
5/8”
-11
Nyl
oc2
11
50” DECK ASSEMBLY
12
50” DECK ASSEMBLY (CONT’D)R
EF#
PAR
T#D
ESC
RIP
TIO
NQ
TY
3005
21A
ssem
bly
- Dec
k 50
”1
3004
79W
eldm
ent -
Dec
k1
230
0480
Wel
dmen
t - P
late
Top
13
3004
88G
uard
- P
ulle
y R
ight
14
3004
87G
uard
- P
ulle
y Le
ft1
530
0481
Bra
cket
- S
tabi
lizer
16
3005
28B
rack
et -
Tens
ion
17
B-1
10B
olt -
3/8
”-16
X 3
/4”
118
N-1
08N
ut -
3/8”
-16
Whi
z Fl
ange
359
B-1
35B
olt -
3/8
”-16
X 1
”10
1030
0441
Ass
embl
y - H
ub D
eck
11B
-136
Bol
t - 3
/8”-
16 X
1-1
/4”
1312 12
A12
B12
C12
D
3005
0930
0401
B-2
64W
-111
3005
10
Ass
embl
y - I
dler
Dec
kP
ulle
y - I
dler
Fla
t Dee
pB
olt -
5/8
”- 1
1 X
1-1
/2”
Was
her -
Loc
kW
eldm
ent -
Idle
r Dec
k
1 1 1 1 113
B-1
18B
olt -
1/2
”-13
x 2
-1/4
” Sho
ulde
r1
14 14A
14B
14C
14D
3004
8230
0401
B-2
64W
-111
3005
08
Ass
embl
y - A
rm Id
ler D
eck-
Eng
ine
Pul
ley
- Idl
er F
lat D
eep
Bol
t - 5
/8”-
11
X 1
-1/2
”W
ashe
r - L
ock
Wel
dmen
t - A
rm Id
ler E
ngin
e-D
eck
1 1 1 1 1
REF
#PA
RT#
DES
CR
IPTI
ON
QTY
15B
-306
Bol
t - 5
/8”-
11 X
5-1
/2”
116
N-1
95N
ut -
5/8”
-11
Whi
z Fl
ange
217
3003
24S
prin
g1
1830
0184
Rod
- Te
nsio
n Id
ler D
eck
119
W-1
04W
ashe
r - 3
/8” F
lat
220
6828
0S
prin
g - #
401
21N
-107
Nut
- 3/
8”-1
6 N
yloc
222
3004
85R
od -
Sta
biliz
er D
eck
123
3021
3C
lip -
Hai
rpin
#27
224
3005
48P
late
- S
tabi
lizer
Dec
k S
lotte
d1
2530
0549
Pla
te -
Sta
biliz
er D
eck
126
3004
83Ta
b - B
rack
et S
tabi
lizer
227
B-1
17B
olt -
1/2
”-13
X 1
-1/4
”2
28N
-143
Nut
- 1/
2”-1
3 N
yloc
229
3003
65R
olle
r - A
nti-S
calp
330
B-2
78B
olt -
5/8
”-11
X 5
”3
31W
-194
Was
her -
7/8
” SA
E F
lat,
Zinc
332
N-1
15N
ut -
5/8”
-11
Nyl
oc3
13
60” DECK ASSEMBLY
14
60” DECK ASSEMBLY (CONT’D)R
EF#
PAR
T#D
ESC
RIP
TIO
NQ
TY
3005
22A
ssem
bly
- Dec
k 60
”1
3004
90W
eldm
ent -
Dec
k1
230
0491
Wel
dmen
t - P
late
Top
13
3004
96G
uard
- P
ulle
y R
ight
14
3004
97G
uard
- P
ulle
y Le
ft1
530
0481
Bra
cket
- S
tabi
lizer
16
3005
28B
rack
et -
Tens
ion
17
B-1
10B
olt -
3/8
”-16
X 3
/4”
118
N-1
08N
ut -
3/8”
-16
Whi
z Fl
ange
359
B-1
35B
olt -
3/8
”-16
X 1
”10
1030
0441
Ass
embl
y - H
ub D
eck
11B
-136
Bol
t - 3
/8”-
16 X
1-1
/4”
1312 12
A12
B12
C12
D
3005
0930
0401
B-2
64W
-111
3005
10
Ass
embl
y - I
dler
Dec
kP
ulle
y - I
dler
Fla
t Dee
pB
olt -
5/8
”- 1
1 X
1-1
/2”
Was
her -
Loc
kW
eldm
ent -
Idle
r Dec
k
1 1 1 1 113
B-1
18B
olt -
1/2
”-13
x 2
-1/4
” Sho
ulde
r1
14 14A
14B
14C
14D
3004
8230
0401
B-2
64W
-111
3005
08
Ass
embl
y - A
rm Id
ler D
eck-
Eng
ine
Pul
ley
- Idl
er F
lat D
eep
Bol
t - 5
/8”-
11
X 1
-1/2
”W
ashe
r - L
ock
Wel
dmen
t - A
rm Id
ler E
ngin
e-D
eck
1 1 1 1 1
REF
#PA
RT#
DES
CR
IPTI
ON
QTY
15B
-306
Bol
t - 5
/8”-
11 X
5-1
/2”
116
N-1
95N
ut -
5/8”
-11
Whi
z Fl
ange
217
3003
24S
prin
g1
1830
0184
Rod
- Te
nsio
n Id
ler D
eck
119
W-1
04W
ashe
r - 3
/8” F
lat
220
6828
0S
prin
g - #
401
21N
-107
Nut
- 3/
8”-1
6 N
yloc
222
3004
85R
od -
Sta
biliz
er D
eck
123
3021
3C
lip -
Hai
rpin
#27
224
3005
48P
late
- S
tabi
lizer
Dec
k S
lotte
d1
2530
0549
Pla
te -
Sta
biliz
er D
eck
126
3004
83Ta
b - B
rack
et S
tabi
lizer
227
B-1
17B
olt -
1/2
”-13
X 1
-1/4
”2
28N
-143
Nut
- 1/
2”-1
3 N
yloc
229
3003
65R
olle
r - A
nti-S
calp
430
B-2
78B
olt -
5/8
”-11
X 5
”4
31W
-194
Was
her -
7/8
” SA
E F
lat,
Zinc
432
N-1
15N
ut -
5/8”
-11
Nyl
oc4
15
SPINDLE HUB ASSEMBLIES
REF PART# DESCRIPTION Qty
1 N-167 1”-14 Jam Nut Zinc 32 W-146 Washer - 1” X 1/4” Thick 43 W-137 1” X 2” Belleville Washer 44
4A4B
3005113005019907675X100S
Pulley - Center Top (f/44”)Pulley - Center Top (f/50”)Pulley - Center Top (f/60”)
111
5
5
5A
9907525X100S
9907525X100S
300511
Pulley - Split 5-1/4” X 1” Bore (f/44”/50”)Pulley - Split 5-1/4” X 1” Bore (f/60”)Pulley - 5-1/4” (f/60” Center Bottom)
3
2
1
6 300448 Bushing - Hub Deck Sealed 37 788080 Ring - Retaining 68 300443 Seal - Hub Deck 69 30218 Bearing - Hub Deck 6
10 F-102 Fitting - 1/4”-28 Grease 3
REF PART# DESCRIPTION Qty
11 30219 Spacer - Hub Deck 312 30217 Shaft - Short Hub Deck 313 W-182 Washer - 5/8” X 1/4” Thick 314 W-101 Washer - 5/8” Fiber 3
1515A15B
30227-50X30227-52X30227-62X
Blade - X-Style 50” (f/44”)Blade - X-Style 52” (f/50”)Blade - X-Style 62” (f/60”)
333
16 W-100 Washer - 5/8” Belleville 317 B-121-L Bolt - 5/8”-18 X 3” 318 300440 Assembly - Hub Deck
Sealed (Inc. Items in Box)3
1919A19B
2006B128R2006B112R2008B101R
Belt - Deck 60”Belt - Deck 50”Belt - Deck 44”
111
20 2006A62R Belt - Engine - Pump 121
21A2010B100W2010B97W
Belt - Engine - Deck 44”/60”Belt - Engine - Deck 50”
11
16
OCDC ASSEMBLIES
REF PART# DESCRIPTION Qty
300498300499300500
Assembly - OCDC 44”Assembly - OCDC 50”Assembly - OCDC 60”
11A1B
300532300539300541
Weldment - Riser 44”Weldment - Riser 50”Weldment - Riser 60”
111
2 B-110 Bolt - 3/8”-16 X 3/4” Carriage 83 N-108 Nut - 3/8”-16 Whiz Flange 44
4A300533 300534
Weldment - Base 44” Weldment - Base 50/60”
1 1
5 300535 Bracket - Hinge 16
6A6B
300536300538300540
Screen 44”Screen 50”Screen 60”
111
REF PART# DESCRIPTION Qty
7 N-107 Nut - 3/8”-16 Nyloc 58 900014 Weldment - Handle9 B-179 Bolt - 3/8”-16 X 2-1/2” 110 20252 Spring 111 W-104 Washer - 3/8” Flat 112 97122 Rod - Control (Includes
Ref#’s-14 & 151
13 20224 Clip - Hair Pin 214 N-150 Nut - 3/8”-24 115 N-155 Yoke - 3/8”-24 Adjustable 116 P-102 Pin - 3/8” X 1-1/4” Clevis 1
1
2
2
2
2
3
3
4
5
6
7
89
10 11 7 12
13
14
15
1613
1A1B
6A 6B
17
4A
50” OCDC ASSEMBLY
60” OCDC ASSEMBLY
17
REF# PART# DESCRIPTION QTY
1 300478 Weldment - Pad Pedal Foot 12 B-119 Bolt - 1/2”-13 X 3” 13 N-126 Nut - 1/2”-13 Nyloc Jam 14 300477 Weldment - Plate Outer Height Deck 15 300476 Spacer - Adjustmejnt Height 36 B-165 Bolt - 3/8”-16 X 2” 37 N-108 Nut - 3/8”-16 Whiz Flange 48 P-125 Pin - 1/2” X 2” Clevis 19 30213 Clip - #27 HAIR PIN 1
10 300475 Link - Arm Lift Deck 2
REF# PART# DESCRIPTION QTY
11 B-108 Bolt - 3/8”-16 X 1” 812 W-125 Washer - 3/8” Nylon 413 N-107 Nut - 3/8”-16 Nyloc 814 300486 Angle - Pivot 415 300502 Hanger - Deck 3/8”-16 X 4-3/8” 90° 416 20224 Clip - Hair Pin #13 417 N-107 Nut - 3/8”-16 Nyloc 418 900100 Spring 119 B-241 Eye Bolt - 3/8”-16 X 6” 1
DECK LIFT ASSEMBLY
18
DRIVE FRAME
REF PART# DESCRIPTION Qty
1 400302 Weldment - Inner Fender Right 12 400303 Weldment - Inner Fender Left 13 400304 Panel - Front 14 B-107 Bolt - 5/16”-18 X 3/4” 185 B-101 Bolt - 1/4”-20 X 1/2” 46 N-103-W Nut - 5/16”-18 Whiz Flange 187 N-102 Nut - 1/4”-20 Whiz Flange 68 400315 Bracket - Fuel Tank Support 49 100221 Guard - Transmission Front 1
10 400305 Cross Member - Support Seat 111 100222 Guard - Transmission Rear 112 200240 Tank - Expansion Transaxle13
13AB-102B-102
Bolt - 1/4”-20 X 3/4” (IE)Bolt - 1/4”-20 X 3/4” (Magnum)
1018
14 W-102 Washer - 1/4” Flat 1015
15AN-152N-152S
Nut - 1/4”-20 Insert (IE)Nutsert - 1/4”-20, Flng, Zn
826
REF PART# DESCRIPTION Qty
16 200258 Arm - Valve Dump 217 400163 Spring 218 900015 Tube - Document 119 20225 Battery 120 20228 Strap - Battery 121 400465 Bracket - Support Tank Fuel 4 Gal 222 400466 Bracket - Tank Fuel 4 Gal Rear Mag 223 N-101 Nut - 1/4 - 20 SS Whiz 424 W-153 Washer - 1/4 SS Flat 425 B-209 Bolt - 1/4-20x3/4 SS Bolt 426
26AB-328B-312
Bolt - 7/16-20X1-1/2 HHCS (IE)Bolt - 7/16-20X1 HHCS (Magnum)
22
27 N-135 Nut - 7/16 - 20 Nyloc 228 900387 Belt - Seat Retractable 1
IRON EAGLE
MAGNUM
19
DRIVE FRAME COMPONENTS
REF PART# DESCRIPTION Qty
11A
200271200272
Weldment - Block Steering LeftWeldment - Block Steering Right
11
2 B-332 Bolt - 1/2-13X5 HHCS PT Gr.5 23 W-109 Washer - 1/2” Flat 64 W-192 Washer - 1/2” Belleville X 1”OD 45 N-143 Nut - 1/2 - 13 Nyloc 26 400279 Assembly - Lever Steering LH 17 400278 Assembly - Lever Steering RH 18 N-111 Nut - 1/2”-13 Jam 29 200247 Tab - Actuator Switch Steering 2
10 500013 Switch - Lever Steering 211 B-258 Bolt - M5-.8 X 16mm 412 W-180 Washer - M5 Split Lock 413 N-179 Nut - M5-.8 414 900267 Damper - Steering 215 B-104 Bolt - 5/16”-18 X 3/4” Carriage 216 200273 Bracket - Guide Rod Steering 217 N-131 Nut - 5/16”-18 Nyloc 618 N-103-W Nut - 5/16”-18 Whiz Flange 6
REF PART# DESCRIPTION Qty
19 200255 Bracket - Arm Control 220 B-138 Bolt - 1/2-13X1 HHCS 221 W-140 Washer - 5/8” Nylon 222 N-126 Nut - 1/2 - 13 Nyloc Jam 223 200256 Arm - Linkage Control Right 124 200257 Arm - Linkage Control Left 125 B-137 Bolt - 3/8”-16 X 3/4” 226 B-108 Bolt - 3/8”-16 X 1” 227 N-108 Nut - 3/8”-16 Whiz Flange 228 N-107 Nut - 3/8”-16 Nyloc 229 400201 Grip - Foam30 400228 Cap - End Plastic Black31 B-131 Bolt - 5/16-18 X 1 HHCS Gr.5 432 200270 Rod - Stop Forward Steering 233 20224 Clip - Pin Hair #13 234 B-105 Bolt - 5/16-18x1 3/4 HHCS 235 100107 Spring - Suspension 236 N-111 1/2”-13 Hex Jam Nut 237 10203 Spacer - Wheel Front 2
1
2
2
3
3
4
5
6
89
10
13 12 11
14
15
16
171718181734
19201A
721
18
18
3029
29
22
23
24
2625
272831
32
33
3
3536
37
20
HYDRAULIC HOSE ROUTING
REF PART# DESCRIPTION Qty
1 200240 Tank - Expansion Transaxle 12 600030 Hose - 1/2” ID. x 3/4” OD. Fuel Line 23
3A200237200277
Transaxle - LH 2800 (Iron Eagle)Transaxle - LH (Magnum)
44A
200236200278
Transaxle - RH 2800 (Iron Eagle)Transaxle - RH (Magnum)
5 200226 Clamp - Spring Black 1/2” 4
21
FUEL COMPONENTS
REF PART# DESCRIPTION Qty
11A
400482400481
Tank - Fuel 4 Gallon Large Neck EPA RHTank - Fuel 4 Gallon Large Neck EPA LH
11
2 400454 Cap - Tank Fuel 3.5 Ratchet 1 Way Check 23 400444 Assembly - Adapter Tank 20” w/Shut-off 1
4 72219 Fitting - Gas Tank Elbow 1/4 Barb 4
5 40220 Bushing - Gas Tank 46 400360 Assembly - Adapter Tank 20” 17 400488 Guard - Expansion Tank Small Rollbar 1
8 400490 Bracket - Mount Small Expansion Tank 1
9 400452 Tank - Expansion .8 Gallon 1
1010A
600400600403
Valve - Rollover 23/64 insertBushing - Rollover Valve 23/64 insert
11
REF PART# DESCRIPTION Qty
11 600401 Valve - Anti-Backfi re 3/16 X 3/16 112 N-152S Nutsert - 1/4”-20, Flng, Znc (.027-.165) 4
13 W-153 Washer - 1/4 SS Flat 4
14 B-103 Bolt - 1/4-20X1/2 HHCS FT SS 415 40213 Clamp - Hose 1/4 (red) 816 C-125 Clamp - Spring Hose 3/16 4
17 600398 Hose - Gas Line 1/4” EPA 15g/m2/24h /in.
18 600399 Hose - Gas Line 3/16” EPA 15g/m2/24h /in.
19 400486 Tank - Fuel Molded RH f/Rollover Valve 1
20 400311 Tank - Storage LH 1
21 400368 Assembly - Adapter Tank 25” 1
MAGNUM MODELS
IRON EAGLE MODELS
22
PARKING BRAKE COMPONENTS
REF PART# DESCRIPTION Qty
1 200248 Handle - Brake Parking IE/Magnum 12 B-131 Bolt - 5/16”-18 X 1” 23 W-113 Washer - 5/16” Flat 34 W-184 Washer - 5/16” Nylon Flat 15 N-131 Nut - 5/16”-18 Nyloc 36 500019 Switch - Brake 17 B-258 Bolt - M5-.8 X 16mm 28 W-180 Washer - M5 Split Lock 29 N-179 Nut - M5-.8 2
10 200251 Linkage - Brake Parking 111 W-171 Washer - 1/2” Nylon 412 200261 Spring 113 200249 Keeper - Rod Brake 214 B-101 Bolt - 1/4”-20 X 1/2” 4
REF PART# DESCRIPTION Qty
15 N-102 Nut - 1/4”-20 Whiz Flange 116 200250 Weldment - Rod Brake 117 20224 Clip - Hair Pin #13 318 200254 Arm - Cam Brake Parking 119 200252 Connector - Brake Parking 120 B-176 Bolt - 5/16”-18 X 3” 121 N-144 Nut - 5/16”-18 Nyloc Jam 122 20280L-20 Spring - 20lb. Compression 123 P-112 Pin - 1/4”OD X 3/4” Length 224 400163 Spring 125 B-150 Bolt - 5/16”-18 X 2-1/2” Eye 126 200265 All Thread - 5/16”-18 X 12” 127 N-103 Nut - 5/16”-18 4
23
IRON EAGLE BODY COMPONENTS
25A 25B
24
IRON EAGLE BODY COMPONENTS (CONT’D)
REF PART# DESCRIPTION Qty
1 400308 Panel - Gauge 12 400318 Panel - Inset Tank Right 13 400317 Panel - Inset Tank Left 14 B-103 Bolt - 1/4”-20 X 1/2” Stainless 175 500037 Meter - Hour/Tachometer 16 400227 Plug - Finishing 3/8”x15/32” plastic f/d 17 500016 Switch - PTO 18 500017 Switch - Ignition 19 500018 Key - Ignition Molded 1
10 400311 Tank - Storage Molded Left11 400298 Tank - Fuel Molded Right12 40218 Cable - Seat 113 400307 Pan - Floor 114 B-107 Bolt - 5/16”-18 X 3/4” 1215 W-113 Washer - 5/16” Flat 1016 N-103-W Nut - 5/16”-18 Whiz Flange 217 N-131 Nut - 5/16”-18 Nyloc 218 400310 Pan - Seat 119 400301 Spring - Seat 320 B-108 Bolt - 3/8”-16 X 1” 521 W-125 Washer - 3/8” Nylon 222 W-104 Washer - 3/8” Flat 323 N-107 Nut - 3/8”-16 Nyloc 224 N-108 Nut - 3/8”-16 Whiz Flange 325
25A25B
400388400328400333
Seat - Michigan w/armrestsSeat - Michigan CompleteKit - Armrest f/400328
1
26 N-103-W Nut - 5/16”-18 Whiz Flange 427 W-118 Washer - 5/16” Fender 428 400186 Switch - Seat 129 B-292 Bolt - 1/4”-20 X 3/4” Round Phillips 230 B-300 Screw - #4 X 3/8” Phillips Truss Head 231 400297 Assembly - Throttle 132 B-258 Bolt - M5-.8 X 16mm 233 W-180 Washer - M5 Lock 234 N-179 Nut - M5-.8 235 400421 Mat - Pan Floor 136 C-123 Clip - Christmas Tree 3/4 OAL 6
25
MAGNUM BODY COMPONENTS
26
MAGNUM BODY COMPONENTS (CONT’D)REF PART# DESCRIPTION Qty
1 400460 Fender - Outer Shell RH 4 Gal 1
2 400459 Fender - Outer Shell LH 4 Gal 1
3 400467 Panel - Gauge 4 Gal Fender 1
4 400463 Holder - Cup 4 Gal Fender 1
5 400466 Bracket - Tank Fuel 4 Gal Rear Mag
6 400112 Holder - Cup Plastic SE 1
7 400465 Bracket - Support Tank Fuel 4 Gal
88A
400307400421
Pan - Floor IEMat - Pan Floor
11
9 400310 Pan - Seat IE 1
10 400328 Seat - Michigan Complete 1
11 40218 Cable - SEAT 1
12 400301 Spring - Seat 3
13 500017 Switch - Ignition SE 1
14 500018 Key - Ignition Molded SE 1
15 500016 Switch - PTO S.E. 1
16 500037 Meter - Hour/Tach SenDec 1
17 B-107 Bolt - 5/16-18 X 3/4 HHCS 3
18 W-113 Washer - 5/16 Flat 2
19 N-103-W Nut - 5/16 - 18 Whiz 6
20 W-118 Washer - 5/16 x 1-1/2 Fender 4
21 B-108 Bolt - 3/8-16 X 1 HHCS Bolt 5
REF PART# DESCRIPTION Qty22 W-104 Washer - 3/8 Flat 5
23 N-108 Nut - 3/8”-16 Whiz 3
24 N-101 Nut - 1/4 - 20 SS Whiz 8
25 B-103 Bolt - 1/4-20 X1/2 HHCS Stainless 8
26 W-153 Washer - 1/4 SS Flat 14
27 B-209 Bolt - 1/4-20x3/4 SS Bolt 8
28 S-118 Screw - #8 x 1/2 SS Round HD Phlp 6
29 N-190 Nut - #8 Plastic Insert 6
30 N-152 Nut - 1/4 - 20 Insert .165-.260 Grip 12
31 B-102 Bolt - 1/4-20 X 3/4 HHCS 4
32 400409 Tab - Inner Fender Magnum 2
33 900068 Pad - Rubber 3
34 W-125 Washer - 3/8 x 7/8 Nylon 2
35 N-131 Nut - 5/16 - 18 Nyloc 2
36 B-104 Bolt - 5/16-18 X 3/4 Carriage Bolt 2
37 400421 Mat - Pan Floor Magnum, IE, SE 34/44 1
38 C-111 Hook - Christmas Tree Plastic Cap 6
27
27 Hp BRIGGS ENGINE
REF PART# DESCRIPTION Qty
11 100236 Chain - Clutch Magnum, 8 link 112 100234 Bracket - Clutch Magnum 113 B-107 Bolt - 5/16-18 X 3/4 HHCS Bolt 214 N-131 Nut - 5/16 - 18 Nyloc 115 500067 Clutch - Electric 5.5” 116 W-144 Washer - 7/16 SS Bellville 117 W-108 Washer - 7/16 Lock 118 B-216 Bolt - 7/16-20X3 HHCS Bolt 119 B-131 Bolt - 5/16-18 X 1 HHCS Gr.5 Bolt 120 600313 Muffl er - Briggs 121 600316 Tailpipe - Muffl er Strght 1
REF PART# DESCRIPTION Qty
1 600377 Engine - Briggs 27Hp 725cc 12 W-107 Washer - 3/8 ID x 1 5/8 Belleville 13 W-113 Washer - 5/16 Flat 84 B-156 Bolt - 5/16-18 X 2 HHCS Gr.5 Bolt 15 B-171 Bolt - 5/16-18 x 1 1/2 HHCS Bolt 36 B-175 Bolt - 5/16-18 x3 1/2 HHCS Bolt 17 K-103 Key - 1/4 x 1 Square Key 18 100235 Bushing - Clutch Magnum 19 300474 Pulley - Drive 3.844”x1” A Section 1
10 N-103-W Nut - 5/16 - 18 Whiz 7
28
23 & 26 Hp BRIGGS ENGINE
REF PART# DESCRIPTION Qty
10 N-103-W Nut - 5/16 - 18 Whiz 711 100236 Chain - Clutch Magnum, 8 link 112 100234 Bracket - Clutch Magnum 113 B-107 Bolt - 5/16-18 X 3/4 HHCS Bolt 214 N-131 Nut - 5/16 - 18 Nyloc 115 500067 Clutch - Electric 5.5” 116 W-144 Washer - 7/16 SS Bellville 117 W-108 Washer - 7/16 Lock 118 B-216 Bolt - 7/16-20X3 HHCS Bolt 119 B-131 Bolt - 5/16-18 X 1 HHCS Gr.5 Bolt 120 600313 Muffl er - Briggs 121 600316 Tailpipe - Muffl er Strght 122 S-128 Screw - 10-16x3/4” Self Taping 2
REF PART# DESCRIPTION Qty
11A
600366600364
Engine - Briggs 23Hp 724CCEngine - Briggs 26Hp 724CC
1
2 W-107 Washer - 3/8 ID x 1 5/8 Belleville 13 W-113 Washer - 5/16 Flat 84 B-156 Bolt - 5/16-18 X 2 HHCS Gr.5 Bolt 15 B-171 Bolt - 5/16-18 x 1 1/2 HHCS Bolt 36 B-175 Bolt - 5/16-18 x3 1/2 HHCS Bolt 17 K-103 Key - 1/4 x 1 Square Key 18 100235 Bushing - Clutch Magnum 19 300474 Pulley - Drive 3.844”x1” A Section 1
29
MAGNUM WIRING HARNESSPART# 500086
PART# DESCRIPTION Qty
500019 Switch - Electric Brake/Seat 3500088 Module - Weather Proof Delay 1500062 Pigtail - Wiring Clutch 165510 Relay - Kill/Start/Clutch 320225-B Boot - Battery Positive 120226-B Cable - Battery 12” 1
PART# DESCRIPTION Qty
500069 Cable - Battery Red 8” 1500086 Harness - Wiring Briggs Magnum 1500067 Clutch - Electric 5.5” 5218-116A 1500037 METER - HOUR / TACH 1500021 Cable - Negative Black Battery 1500020 Cable - Positive Red Battery 1
30
General Bolt Torque Specifi cations
Bolt Size Inch-es
Coarse Thread/Inches
SAE0-1-2Low Carbon Steel
SAEGrd. 3 Medium Carbon Steel
SAEGrd. 5Med. Carbon Heat T. Steel
SAEGrd. 6Med. Carbon Treat. Steel
SAEGrd. 7Med. Carbon Alloy Steel
SAEGrd. 8Med. Carbon Alloy Steel
1/4 20 6 9 10 12.5 13 145/16 18 12 17 19 24 25 293/8 16 20 30 33 43 44 477/16 14 32 47 54 69 71 781/2 13 47 69 78 106 110 1199/16 12 69 103 114 150 154 1695/8 11 96 145 154 209 215 2303/4 10 155 234 257 350 360 3807/8 9 206 372 382 550 570 6001 8 310 551 587 825 700 8401-1/8 7 480 794 872 1304 1325 14301-1/8 7 675 1105 1211 1815 1825 1975
To determine the torque for a fi ne thread bolt, increase the above coarse thread ratings by 9%.
STANDARD DRY TORQUE IN FOOT-POUNDS
31
NOTES
32
REVISION HISTORY8/24/10 - FRAME CHANGES PER ECO 101228/31/10-FLOOR MAT CHANGE PER ECO 100753/15/11-REPLACED DECAL 30590 WITH 800295 PER ECO 101703/23/11-REPLACED (4)B-173 WITH (4)B-176 FOR TRANSAXLE MOUNTING PER ECO 102033/23/11-ADDED NEW EPA FUEL TANKS AND EXPANSION TANKS PER ECO 102063/23/11-CHANGED FUEL LINE FROM 5/16” TO 1/4” PER ECO 101613/23/11-ADDED MOUNTING HARDWARE FOR EXPANSION TANK PER ECO’S 10207 & 102093/29/11-ADDED FASTENER KIT FOR ROLL BAR ASSEMBLY PER ECO 102163/29/11-UPDATED BELTS PER ECO 102184/1/11-UPDATED FENDERS AND COMPONENTS ON MAGNUM PER ECO 10208
6302 E. County Road 100 NorthCoatesville, IN. 46121
Phone 1-765-CHOPPERwww.dixiechopper.com
Dixie Chopper, Magic Circle, and the Magic Circle Atom Logo are all trademarks of Magic Circle Corporation and may not be reproduced without permission.
Printed In USASpecifi cations and instructions subject to change without notice.
Print Date 06/09
Top Related