2011 Magnum-Iron Eagle Parts Manual€¦ · 13 N-126 Nut - 1/2”-13 Nyloc Jam 1 14 200243 Weldment...

Serial Numbers Iron Eagle-xxxxxxMagnum-xxxxxxx

and Higher

Model # ____________________ Serial # ____________________

Date Purchased ____________________

Engine Serial # ____________________

Engine Model # ____________________

Engine Spec. # ____________________

August 2010700171

2011 MAGNUM/IRON EAGLE PARTS MANUAL

Congratulations on your purchase of a DIXIE CHOPPER lawn mower. We believe you have exercised excellent judgement, and are most appreciative of your patronage.

Your DIXIE CHOPPER Dealer is your #1 SOURCE for

DIXIE CHOPPER parts and service !

Please call or visit your nearest authorized Dixie Chopper Dealer for

additional service information.

AUTHORIZED DEALER

Let us know how you are getting along with your new CHOPPER!www.dixiechopper.com

Dixie Chopper reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products previously manufactured. Neither Dixie Chopper, nor its dealers, accept responsiblility for variations which may be evident in the actual specifi cations of its products and the statements and descriptions contained in this publication.

CONTENTS

QUICK REFERENCE PARTS 1DECALS 2FRAME 7WHEELS AND TIRES 8DECK 7SPINDLES 15OCDC 16DECK LIFT 17DRIVE FRAME 18DRIVE FRAME COMPONENTS 19HYDRAULIC ROUTING 20FUEL 21PARKING BRAKE 22BODY 23ENGINE 27ELECTRICAL DIAGRAM 29SPECIFICATIONS 30NOTES 31

1

QUICK REFERENCE PARTS

MODEL 2750 2760 2344 2650

Engine Briggs 27Hp Briggs 27Hp Briggs 23Hp Briggs 26HpDeck 50” 60” 44” 50”Rear Tire/Rim Complete (Right/Left)

400371 400371 400296 400296

Front Tire/Rim Complete 400253 400253 400253 400253

BeltsEngine-Pump Raw 2006A62R 2006A62R 2006A62R 2006A62RClutch-Deck Belt 2010B97W 2010B100W 2010B100W 2010B97WDeck Belt 2006B112R 2006B128R 2008B101R 2006B112R

FiltersFuel Filter 691035 691035 25-050-22 25-050-22Briggs Air Filter 792105 792105 32-083-03 32-083-03Briggs Foam FilterOil Filter 492932 492932 12-050-01 12-050-01

BladesX-Blade 30227-52X 30227-62X 30227-50X 30227-52X

Various PartsFiber Washer W-101 W-101 W-101 W-101Deck Roller 300365 300365 300365 300365Choke Control 600072 600072 600072 600072Throttle Assembly 400297 400297 400297 400297Fuel Cap 400314 400314 400314 400314Mesh Litter Bag (Optional) BAG-101 BAG-101 BAG-101 BAG-101

2

DECALS

REF PART# DESCRIPTION Qty

1 800018 Decal - Document Tube (Caution) 12 800060 Decal - Deck Spindle Lucas Grease 13 800192 Decal - Caution Oil 14 800291 Decal - Fuel Caution/NOTICE Left 15 800290 Decal - Fuel Caution/NOTICE Right 16 800190 Decal - Height Adjustment 17 800061 Decal - Lucas Engine Oil 18 65408 Decal - 50” Cut 2


9 65409 Decal - 60” Cut 211 800199 Decal - Pivot Plate 112 800204 Decal - Pan Floor IE/SE 2009 113 800208 Decal - Warning Weight Hitch IE 114 800295 Decal - Indiana/USA 2010 1

1

7

6

54

32

800204

8

9

1312

11

14

3

DECALS (CONT’D)

16

1517 18

19


15 800191D Decal - Belt Route 116 800222 Decal - Guard Rear Magnum 117 30229 Decal - Deck Danger 218 97072 Decal - OCDC Chute 1


19 800203 Decal - Fender 2009 220

20A800281800282

Decal - Magnum 2750Decal - Magnum 2760

11

21 800254 Decal - Valve Fuel Magnum 1

20,20A

21

4

DECALS (CONT’D)

25

24

22


22 800288 Decal - Safety Pan Floor IE/SE/Magnum 123 800257 Decal - Throttle Iron Eagle 124 800289 Decal - Fuel Caution/NOTICE IE 2011 125 800195 Decal - Front/Rear Iron Eagle 226 800072 Decal - 44” Cut 2

26

23

5

MAGNUM DECAL PLACEMENT

6

IRON EAGLE DECAL PLACEMENT

7

FRAME ASSEMBLY


11A

100219100223

Weldment - Frame IE Front 44”/50”Weldment - Frame IE Front 60”

11

2 100218 Weldment - Frame IE Rear 13 B-117 Bolt - 1/2-13X1-1/4 HHCS FT Gr.5 84 W-109 Washer - 1/2” Flat 85 N-157 Nut - 1/2”-13 Whiz Flange 86 200241 Mount - Transmission IE Front 17 B-108 Bolt - 3/8”-16 X 1” 88 W-104 Washer - 3/8” Flat 109 N-108 Nut - 3/8”-16 Whiz Flange 8

10 100272 Mount - Transmission Rear IE/Mag 111 200238 Pulley - Idler Flat 3.75 No center 1


12 B-139 Bolt - 1/2”-13 X 1-3/4” 113 N-126 Nut - 1/2”-13 Nyloc Jam 114 200243 Weldment - Idler Pump IE 115 B-117 Bolt - 1/2”-13 X 1-1/4” 116 W-171 Washer - 1/2” Tefl on Washer 117 N-143 Nut - 1/2”-13 Nyloc 118 B-314 Bolt - 3/8”-16 X 5-1/2” Full Thread 119 68280 Spring 120 N-107 Nut - 3/8”-16 Nyloc 121 200239 Pulley - Idler Flat 3.75 W/Center 122 B-120 Bolt - 5/8”-11 X 1” 123 W-111 Washer - 5/8” Lock 124 100271 Plate - Reinforcement Frame 2

8

WHEELS & TIRES ASSEMBLY


1 100220 Weldment - Front Fork 22 10208 Seal - Front Fork 23 97171 Bearing - Bottom Front Fork 24 10206 Race - Bearing Front Fork 45 10207 Bearing - Top Front Fork 26 W-131 Washer - 1”ID X 1-1/2”OD X 1/8”TH 27 F-100 Fitting - 3/16” Drive-In Grease 28 10220 Cap - Dust Front Fork 29 400438 Assembly - Wheel Front Small 2

10 B-122 Bolt - 5/8”-11 X 7-1/2” 211 N-115 Nut - 5/8”-11 Nyloc 212 400296 Assembly - Complete TurfTech

20x10x8 (Iron Eagle)2


12A 400371 Assembly - Rim/Tire Rear HD Turf Master 22x10.5-12 (Magnum)

2

13 N-113 Nut - 1/2”-20 Wheel Lug 814

14A200237200277

Transaxle - LH 2800 (Iron Eagle)Transaxle - LH (Magnum)

1

1515A

200236200278

Transaxle - RH 2800 (Iron Eagle)Transaxle - RH (Magnum)

1

16 B-173 Bolt - 5/16”-18 X 2-1/2” 417 W-113 Washer - 5/16” Flat 818 N-103-W Nut - 5/16”-18 Whiz Flange 819 400437 Guard - Rear IE/Magnum 2011 120 B-138 Bolt - 1/2”-13 X 1” 421 W-166 Washer - 7/16” Flat 422 N-157 Nut - 1/2”-13 Whiz Flange 423

23A23B

900392900412902147

Asm - Bar Roll Mag/IE/SE 34/44Kit - Hardware Rollbar IE/MAGChannel - for .120 thick tube FV

112

24 900410 Pin Assy - Full Vision Rollbar 225 B-176 Bolt - 5/16-18X3 HHCS 4

23A23B

9

IRON EAGLE 44” DECK ASSEMBLY

10

IRON EAGLE 44” DECK ASSEMBLY (CONT’D)R

EF#

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118

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11

50” DECK ASSEMBLY

12

50” DECK ASSEMBLY (CONT’D)R

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13

60” DECK ASSEMBLY

14

60” DECK ASSEMBLY (CONT’D)R

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15

SPINDLE HUB ASSEMBLIES


1 N-167 1”-14 Jam Nut Zinc 32 W-146 Washer - 1” X 1/4” Thick 43 W-137 1” X 2” Belleville Washer 44

4A4B

3005113005019907675X100S

Pulley - Center Top (f/44”)Pulley - Center Top (f/50”)Pulley - Center Top (f/60”)

111

5

5

5A

9907525X100S

9907525X100S

300511

Pulley - Split 5-1/4” X 1” Bore (f/44”/50”)Pulley - Split 5-1/4” X 1” Bore (f/60”)Pulley - 5-1/4” (f/60” Center Bottom)

3

2

1

6 300448 Bushing - Hub Deck Sealed 37 788080 Ring - Retaining 68 300443 Seal - Hub Deck 69 30218 Bearing - Hub Deck 6

10 F-102 Fitting - 1/4”-28 Grease 3


11 30219 Spacer - Hub Deck 312 30217 Shaft - Short Hub Deck 313 W-182 Washer - 5/8” X 1/4” Thick 314 W-101 Washer - 5/8” Fiber 3

1515A15B

30227-50X30227-52X30227-62X

Blade - X-Style 50” (f/44”)Blade - X-Style 52” (f/50”)Blade - X-Style 62” (f/60”)

333

16 W-100 Washer - 5/8” Belleville 317 B-121-L Bolt - 5/8”-18 X 3” 318 300440 Assembly - Hub Deck

Sealed (Inc. Items in Box)3

1919A19B

2006B128R2006B112R2008B101R

Belt - Deck 60”Belt - Deck 50”Belt - Deck 44”

111

20 2006A62R Belt - Engine - Pump 121

21A2010B100W2010B97W

Belt - Engine - Deck 44”/60”Belt - Engine - Deck 50”

11

16

OCDC ASSEMBLIES


300498300499300500

Assembly - OCDC 44”Assembly - OCDC 50”Assembly - OCDC 60”

11A1B

300532300539300541

Weldment - Riser 44”Weldment - Riser 50”Weldment - Riser 60”

111

2 B-110 Bolt - 3/8”-16 X 3/4” Carriage 83 N-108 Nut - 3/8”-16 Whiz Flange 44

4A300533 300534

Weldment - Base 44” Weldment - Base 50/60”

1 1

5 300535 Bracket - Hinge 16

6A6B

300536300538300540

Screen 44”Screen 50”Screen 60”

111


7 N-107 Nut - 3/8”-16 Nyloc 58 900014 Weldment - Handle9 B-179 Bolt - 3/8”-16 X 2-1/2” 110 20252 Spring 111 W-104 Washer - 3/8” Flat 112 97122 Rod - Control (Includes

Ref#’s-14 & 151

13 20224 Clip - Hair Pin 214 N-150 Nut - 3/8”-24 115 N-155 Yoke - 3/8”-24 Adjustable 116 P-102 Pin - 3/8” X 1-1/4” Clevis 1

1

2

2

2

2

3

3

4

5

6

7

89

10 11 7 12

13

14

15

1613

1A1B

6A 6B

17

4A

50” OCDC ASSEMBLY

60” OCDC ASSEMBLY

17

REF# PART# DESCRIPTION QTY

1 300478 Weldment - Pad Pedal Foot 12 B-119 Bolt - 1/2”-13 X 3” 13 N-126 Nut - 1/2”-13 Nyloc Jam 14 300477 Weldment - Plate Outer Height Deck 15 300476 Spacer - Adjustmejnt Height 36 B-165 Bolt - 3/8”-16 X 2” 37 N-108 Nut - 3/8”-16 Whiz Flange 48 P-125 Pin - 1/2” X 2” Clevis 19 30213 Clip - #27 HAIR PIN 1

10 300475 Link - Arm Lift Deck 2

REF# PART# DESCRIPTION QTY

11 B-108 Bolt - 3/8”-16 X 1” 812 W-125 Washer - 3/8” Nylon 413 N-107 Nut - 3/8”-16 Nyloc 814 300486 Angle - Pivot 415 300502 Hanger - Deck 3/8”-16 X 4-3/8” 90° 416 20224 Clip - Hair Pin #13 417 N-107 Nut - 3/8”-16 Nyloc 418 900100 Spring 119 B-241 Eye Bolt - 3/8”-16 X 6” 1

DECK LIFT ASSEMBLY

18

DRIVE FRAME


1 400302 Weldment - Inner Fender Right 12 400303 Weldment - Inner Fender Left 13 400304 Panel - Front 14 B-107 Bolt - 5/16”-18 X 3/4” 185 B-101 Bolt - 1/4”-20 X 1/2” 46 N-103-W Nut - 5/16”-18 Whiz Flange 187 N-102 Nut - 1/4”-20 Whiz Flange 68 400315 Bracket - Fuel Tank Support 49 100221 Guard - Transmission Front 1

10 400305 Cross Member - Support Seat 111 100222 Guard - Transmission Rear 112 200240 Tank - Expansion Transaxle13

13AB-102B-102

Bolt - 1/4”-20 X 3/4” (IE)Bolt - 1/4”-20 X 3/4” (Magnum)

1018

14 W-102 Washer - 1/4” Flat 1015

15AN-152N-152S

Nut - 1/4”-20 Insert (IE)Nutsert - 1/4”-20, Flng, Zn

826


16 200258 Arm - Valve Dump 217 400163 Spring 218 900015 Tube - Document 119 20225 Battery 120 20228 Strap - Battery 121 400465 Bracket - Support Tank Fuel 4 Gal 222 400466 Bracket - Tank Fuel 4 Gal Rear Mag 223 N-101 Nut - 1/4 - 20 SS Whiz 424 W-153 Washer - 1/4 SS Flat 425 B-209 Bolt - 1/4-20x3/4 SS Bolt 426

26AB-328B-312

Bolt - 7/16-20X1-1/2 HHCS (IE)Bolt - 7/16-20X1 HHCS (Magnum)

22

27 N-135 Nut - 7/16 - 20 Nyloc 228 900387 Belt - Seat Retractable 1

IRON EAGLE

MAGNUM

19

DRIVE FRAME COMPONENTS


11A

200271200272

Weldment - Block Steering LeftWeldment - Block Steering Right

11

2 B-332 Bolt - 1/2-13X5 HHCS PT Gr.5 23 W-109 Washer - 1/2” Flat 64 W-192 Washer - 1/2” Belleville X 1”OD 45 N-143 Nut - 1/2 - 13 Nyloc 26 400279 Assembly - Lever Steering LH 17 400278 Assembly - Lever Steering RH 18 N-111 Nut - 1/2”-13 Jam 29 200247 Tab - Actuator Switch Steering 2

10 500013 Switch - Lever Steering 211 B-258 Bolt - M5-.8 X 16mm 412 W-180 Washer - M5 Split Lock 413 N-179 Nut - M5-.8 414 900267 Damper - Steering 215 B-104 Bolt - 5/16”-18 X 3/4” Carriage 216 200273 Bracket - Guide Rod Steering 217 N-131 Nut - 5/16”-18 Nyloc 618 N-103-W Nut - 5/16”-18 Whiz Flange 6


19 200255 Bracket - Arm Control 220 B-138 Bolt - 1/2-13X1 HHCS 221 W-140 Washer - 5/8” Nylon 222 N-126 Nut - 1/2 - 13 Nyloc Jam 223 200256 Arm - Linkage Control Right 124 200257 Arm - Linkage Control Left 125 B-137 Bolt - 3/8”-16 X 3/4” 226 B-108 Bolt - 3/8”-16 X 1” 227 N-108 Nut - 3/8”-16 Whiz Flange 228 N-107 Nut - 3/8”-16 Nyloc 229 400201 Grip - Foam30 400228 Cap - End Plastic Black31 B-131 Bolt - 5/16-18 X 1 HHCS Gr.5 432 200270 Rod - Stop Forward Steering 233 20224 Clip - Pin Hair #13 234 B-105 Bolt - 5/16-18x1 3/4 HHCS 235 100107 Spring - Suspension 236 N-111 1/2”-13 Hex Jam Nut 237 10203 Spacer - Wheel Front 2

1

2

2

3

3

4

5

6

89

10

13 12 11

14

15

16

171718181734

19201A

721

18

18

3029

29

22

23

24

2625

272831

32

33

3

3536

37

20

HYDRAULIC HOSE ROUTING


1 200240 Tank - Expansion Transaxle 12 600030 Hose - 1/2” ID. x 3/4” OD. Fuel Line 23

3A200237200277

Transaxle - LH 2800 (Iron Eagle)Transaxle - LH (Magnum)

44A

200236200278

Transaxle - RH 2800 (Iron Eagle)Transaxle - RH (Magnum)

5 200226 Clamp - Spring Black 1/2” 4

21

FUEL COMPONENTS


11A

400482400481

Tank - Fuel 4 Gallon Large Neck EPA RHTank - Fuel 4 Gallon Large Neck EPA LH

11

2 400454 Cap - Tank Fuel 3.5 Ratchet 1 Way Check 23 400444 Assembly - Adapter Tank 20” w/Shut-off 1

4 72219 Fitting - Gas Tank Elbow 1/4 Barb 4

5 40220 Bushing - Gas Tank 46 400360 Assembly - Adapter Tank 20” 17 400488 Guard - Expansion Tank Small Rollbar 1

8 400490 Bracket - Mount Small Expansion Tank 1

9 400452 Tank - Expansion .8 Gallon 1

1010A

600400600403

Valve - Rollover 23/64 insertBushing - Rollover Valve 23/64 insert

11


11 600401 Valve - Anti-Backfi re 3/16 X 3/16 112 N-152S Nutsert - 1/4”-20, Flng, Znc (.027-.165) 4

13 W-153 Washer - 1/4 SS Flat 4

14 B-103 Bolt - 1/4-20X1/2 HHCS FT SS 415 40213 Clamp - Hose 1/4 (red) 816 C-125 Clamp - Spring Hose 3/16 4

17 600398 Hose - Gas Line 1/4” EPA 15g/m2/24h /in.

18 600399 Hose - Gas Line 3/16” EPA 15g/m2/24h /in.

19 400486 Tank - Fuel Molded RH f/Rollover Valve 1

20 400311 Tank - Storage LH 1

21 400368 Assembly - Adapter Tank 25” 1

MAGNUM MODELS

IRON EAGLE MODELS

22

PARKING BRAKE COMPONENTS


1 200248 Handle - Brake Parking IE/Magnum 12 B-131 Bolt - 5/16”-18 X 1” 23 W-113 Washer - 5/16” Flat 34 W-184 Washer - 5/16” Nylon Flat 15 N-131 Nut - 5/16”-18 Nyloc 36 500019 Switch - Brake 17 B-258 Bolt - M5-.8 X 16mm 28 W-180 Washer - M5 Split Lock 29 N-179 Nut - M5-.8 2

10 200251 Linkage - Brake Parking 111 W-171 Washer - 1/2” Nylon 412 200261 Spring 113 200249 Keeper - Rod Brake 214 B-101 Bolt - 1/4”-20 X 1/2” 4


15 N-102 Nut - 1/4”-20 Whiz Flange 116 200250 Weldment - Rod Brake 117 20224 Clip - Hair Pin #13 318 200254 Arm - Cam Brake Parking 119 200252 Connector - Brake Parking 120 B-176 Bolt - 5/16”-18 X 3” 121 N-144 Nut - 5/16”-18 Nyloc Jam 122 20280L-20 Spring - 20lb. Compression 123 P-112 Pin - 1/4”OD X 3/4” Length 224 400163 Spring 125 B-150 Bolt - 5/16”-18 X 2-1/2” Eye 126 200265 All Thread - 5/16”-18 X 12” 127 N-103 Nut - 5/16”-18 4

23

IRON EAGLE BODY COMPONENTS

25A 25B

24

IRON EAGLE BODY COMPONENTS (CONT’D)


1 400308 Panel - Gauge 12 400318 Panel - Inset Tank Right 13 400317 Panel - Inset Tank Left 14 B-103 Bolt - 1/4”-20 X 1/2” Stainless 175 500037 Meter - Hour/Tachometer 16 400227 Plug - Finishing 3/8”x15/32” plastic f/d 17 500016 Switch - PTO 18 500017 Switch - Ignition 19 500018 Key - Ignition Molded 1

10 400311 Tank - Storage Molded Left11 400298 Tank - Fuel Molded Right12 40218 Cable - Seat 113 400307 Pan - Floor 114 B-107 Bolt - 5/16”-18 X 3/4” 1215 W-113 Washer - 5/16” Flat 1016 N-103-W Nut - 5/16”-18 Whiz Flange 217 N-131 Nut - 5/16”-18 Nyloc 218 400310 Pan - Seat 119 400301 Spring - Seat 320 B-108 Bolt - 3/8”-16 X 1” 521 W-125 Washer - 3/8” Nylon 222 W-104 Washer - 3/8” Flat 323 N-107 Nut - 3/8”-16 Nyloc 224 N-108 Nut - 3/8”-16 Whiz Flange 325

25A25B

400388400328400333

Seat - Michigan w/armrestsSeat - Michigan CompleteKit - Armrest f/400328

1

26 N-103-W Nut - 5/16”-18 Whiz Flange 427 W-118 Washer - 5/16” Fender 428 400186 Switch - Seat 129 B-292 Bolt - 1/4”-20 X 3/4” Round Phillips 230 B-300 Screw - #4 X 3/8” Phillips Truss Head 231 400297 Assembly - Throttle 132 B-258 Bolt - M5-.8 X 16mm 233 W-180 Washer - M5 Lock 234 N-179 Nut - M5-.8 235 400421 Mat - Pan Floor 136 C-123 Clip - Christmas Tree 3/4 OAL 6

25

MAGNUM BODY COMPONENTS

26

MAGNUM BODY COMPONENTS (CONT’D)REF PART# DESCRIPTION Qty

1 400460 Fender - Outer Shell RH 4 Gal 1

2 400459 Fender - Outer Shell LH 4 Gal 1

3 400467 Panel - Gauge 4 Gal Fender 1

4 400463 Holder - Cup 4 Gal Fender 1

5 400466 Bracket - Tank Fuel 4 Gal Rear Mag

6 400112 Holder - Cup Plastic SE 1

7 400465 Bracket - Support Tank Fuel 4 Gal

88A

400307400421

Pan - Floor IEMat - Pan Floor

11

9 400310 Pan - Seat IE 1

10 400328 Seat - Michigan Complete 1

11 40218 Cable - SEAT 1

12 400301 Spring - Seat 3

13 500017 Switch - Ignition SE 1

14 500018 Key - Ignition Molded SE 1

15 500016 Switch - PTO S.E. 1

16 500037 Meter - Hour/Tach SenDec 1

17 B-107 Bolt - 5/16-18 X 3/4 HHCS 3

18 W-113 Washer - 5/16 Flat 2

19 N-103-W Nut - 5/16 - 18 Whiz 6

20 W-118 Washer - 5/16 x 1-1/2 Fender 4

21 B-108 Bolt - 3/8-16 X 1 HHCS Bolt 5

REF PART# DESCRIPTION Qty22 W-104 Washer - 3/8 Flat 5

23 N-108 Nut - 3/8”-16 Whiz 3

24 N-101 Nut - 1/4 - 20 SS Whiz 8

25 B-103 Bolt - 1/4-20 X1/2 HHCS Stainless 8

26 W-153 Washer - 1/4 SS Flat 14

27 B-209 Bolt - 1/4-20x3/4 SS Bolt 8

28 S-118 Screw - #8 x 1/2 SS Round HD Phlp 6

29 N-190 Nut - #8 Plastic Insert 6

30 N-152 Nut - 1/4 - 20 Insert .165-.260 Grip 12

31 B-102 Bolt - 1/4-20 X 3/4 HHCS 4

32 400409 Tab - Inner Fender Magnum 2

33 900068 Pad - Rubber 3

34 W-125 Washer - 3/8 x 7/8 Nylon 2

35 N-131 Nut - 5/16 - 18 Nyloc 2

36 B-104 Bolt - 5/16-18 X 3/4 Carriage Bolt 2

37 400421 Mat - Pan Floor Magnum, IE, SE 34/44 1

38 C-111 Hook - Christmas Tree Plastic Cap 6

27

27 Hp BRIGGS ENGINE


11 100236 Chain - Clutch Magnum, 8 link 112 100234 Bracket - Clutch Magnum 113 B-107 Bolt - 5/16-18 X 3/4 HHCS Bolt 214 N-131 Nut - 5/16 - 18 Nyloc 115 500067 Clutch - Electric 5.5” 116 W-144 Washer - 7/16 SS Bellville 117 W-108 Washer - 7/16 Lock 118 B-216 Bolt - 7/16-20X3 HHCS Bolt 119 B-131 Bolt - 5/16-18 X 1 HHCS Gr.5 Bolt 120 600313 Muffl er - Briggs 121 600316 Tailpipe - Muffl er Strght 1


1 600377 Engine - Briggs 27Hp 725cc 12 W-107 Washer - 3/8 ID x 1 5/8 Belleville 13 W-113 Washer - 5/16 Flat 84 B-156 Bolt - 5/16-18 X 2 HHCS Gr.5 Bolt 15 B-171 Bolt - 5/16-18 x 1 1/2 HHCS Bolt 36 B-175 Bolt - 5/16-18 x3 1/2 HHCS Bolt 17 K-103 Key - 1/4 x 1 Square Key 18 100235 Bushing - Clutch Magnum 19 300474 Pulley - Drive 3.844”x1” A Section 1

10 N-103-W Nut - 5/16 - 18 Whiz 7

28

23 & 26 Hp BRIGGS ENGINE


10 N-103-W Nut - 5/16 - 18 Whiz 711 100236 Chain - Clutch Magnum, 8 link 112 100234 Bracket - Clutch Magnum 113 B-107 Bolt - 5/16-18 X 3/4 HHCS Bolt 214 N-131 Nut - 5/16 - 18 Nyloc 115 500067 Clutch - Electric 5.5” 116 W-144 Washer - 7/16 SS Bellville 117 W-108 Washer - 7/16 Lock 118 B-216 Bolt - 7/16-20X3 HHCS Bolt 119 B-131 Bolt - 5/16-18 X 1 HHCS Gr.5 Bolt 120 600313 Muffl er - Briggs 121 600316 Tailpipe - Muffl er Strght 122 S-128 Screw - 10-16x3/4” Self Taping 2


11A

600366600364

Engine - Briggs 23Hp 724CCEngine - Briggs 26Hp 724CC

1

2 W-107 Washer - 3/8 ID x 1 5/8 Belleville 13 W-113 Washer - 5/16 Flat 84 B-156 Bolt - 5/16-18 X 2 HHCS Gr.5 Bolt 15 B-171 Bolt - 5/16-18 x 1 1/2 HHCS Bolt 36 B-175 Bolt - 5/16-18 x3 1/2 HHCS Bolt 17 K-103 Key - 1/4 x 1 Square Key 18 100235 Bushing - Clutch Magnum 19 300474 Pulley - Drive 3.844”x1” A Section 1

29

MAGNUM WIRING HARNESSPART# 500086

PART# DESCRIPTION Qty

500019 Switch - Electric Brake/Seat 3500088 Module - Weather Proof Delay 1500062 Pigtail - Wiring Clutch 165510 Relay - Kill/Start/Clutch 320225-B Boot - Battery Positive 120226-B Cable - Battery 12” 1

PART# DESCRIPTION Qty

500069 Cable - Battery Red 8” 1500086 Harness - Wiring Briggs Magnum 1500067 Clutch - Electric 5.5” 5218-116A 1500037 METER - HOUR / TACH 1500021 Cable - Negative Black Battery 1500020 Cable - Positive Red Battery 1

30

General Bolt Torque Specifi cations

Bolt Size Inch-es

Coarse Thread/Inches

SAE0-1-2Low Carbon Steel

SAEGrd. 3 Medium Carbon Steel

SAEGrd. 5Med. Carbon Heat T. Steel

SAEGrd. 6Med. Carbon Treat. Steel

SAEGrd. 7Med. Carbon Alloy Steel

SAEGrd. 8Med. Carbon Alloy Steel

1/4 20 6 9 10 12.5 13 145/16 18 12 17 19 24 25 293/8 16 20 30 33 43 44 477/16 14 32 47 54 69 71 781/2 13 47 69 78 106 110 1199/16 12 69 103 114 150 154 1695/8 11 96 145 154 209 215 2303/4 10 155 234 257 350 360 3807/8 9 206 372 382 550 570 6001 8 310 551 587 825 700 8401-1/8 7 480 794 872 1304 1325 14301-1/8 7 675 1105 1211 1815 1825 1975

To determine the torque for a fi ne thread bolt, increase the above coarse thread ratings by 9%.

STANDARD DRY TORQUE IN FOOT-POUNDS

31

NOTES

32

REVISION HISTORY8/24/10 - FRAME CHANGES PER ECO 101228/31/10-FLOOR MAT CHANGE PER ECO 100753/15/11-REPLACED DECAL 30590 WITH 800295 PER ECO 101703/23/11-REPLACED (4)B-173 WITH (4)B-176 FOR TRANSAXLE MOUNTING PER ECO 102033/23/11-ADDED NEW EPA FUEL TANKS AND EXPANSION TANKS PER ECO 102063/23/11-CHANGED FUEL LINE FROM 5/16” TO 1/4” PER ECO 101613/23/11-ADDED MOUNTING HARDWARE FOR EXPANSION TANK PER ECO’S 10207 & 102093/29/11-ADDED FASTENER KIT FOR ROLL BAR ASSEMBLY PER ECO 102163/29/11-UPDATED BELTS PER ECO 102184/1/11-UPDATED FENDERS AND COMPONENTS ON MAGNUM PER ECO 10208

6302 E. County Road 100 NorthCoatesville, IN. 46121

Phone 1-765-CHOPPERwww.dixiechopper.com

Dixie Chopper, Magic Circle, and the Magic Circle Atom Logo are all trademarks of Magic Circle Corporation and may not be reproduced without permission.

Printed In USASpecifi cations and instructions subject to change without notice.

Print Date 06/09

2011 Magnum-Iron Eagle Parts Manual€¦ · 13 N-126 Nut - 1/2”-13 Nyloc Jam 1 14 200243 Weldment...

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Transcript of 2011 Magnum-Iron Eagle Parts Manual€¦ · 13 N-126 Nut - 1/2”-13 Nyloc Jam 1 14 200243 Weldment...