Zion industries power point

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Zion Industries, Inc. Zion Industries, Inc. Precision Induction Heat Treating Precision Induction Heat Treating

Transcript of Zion industries power point

Page 1: Zion industries power point

Zion Industries, Inc.Zion Industries, Inc.Precision Induction Heat TreatingPrecision Induction Heat Treating

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SERVICESSERVICES

Induction HardeningInduction HardeningInduction AnnealingInduction AnnealingInduction BrazingInduction BrazingFurnace TemperingFurnace TemperingStraighteningStraighteningHardness Testing and Quality ServicesHardness Testing and Quality ServicesNDT – Magnetic Particle InspectionNDT – Magnetic Particle InspectionConsulting ServicesConsulting Services

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Since 1977 -Since 1977 - A leader in the induction heat A leader in the induction heat treating business, providing high quality both treating business, providing high quality both

in heat treating services and handling in heat treating services and handling equipment for induction heating applications.equipment for induction heating applications.

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3 Locations 3 Locations

To better serve our To better serve our customerscustomers

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Valley CityValley City Ohio Ohio

Induction Heat Treating

Equipment Division

Corporate Headquarters

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Valley City, OhioValley City, Ohio

73 Employees - 30,000 Square Feet - 3 Shifts

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Grand LedgeGrand Ledge Michigan Michigan

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Grand Ledge, MichiganGrand Ledge, Michigan

10 Employees - 13,000 Square Feet - 3 Shifts

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HildebranHildebran North Carolina North Carolina

Induction Heat Treating

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Hildebran, North CarolinaHildebran, North Carolina

24 Employees - 11,000 Square Feet - 3 Shifts

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We Are Self- SufficientWe Are Self- Sufficient

In-house engineering and manufacturing of In-house engineering and manufacturing of Zion induction machines, induction coils, Zion induction machines, induction coils, production tooling and tooling for end production tooling and tooling for end users means we don’t have to rely on or users means we don’t have to rely on or wait for others to get us what we need.wait for others to get us what we need.

Our tooling is ready to go for you in typically Our tooling is ready to go for you in typically 1 to 2 weeks. We work at your speed. 1 to 2 weeks. We work at your speed.

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Typical Zion Induction Typical Zion Induction MachineMachine

Capacity is never a problem Capacity is never a problem for us because we can for us because we can always make more induction always make more induction machines or modify current machines or modify current units.units.

Since we service what we Since we service what we make, your uptime is always make, your uptime is always maximized.maximized.

Most or our units are easily Most or our units are easily movable for upgrades or movable for upgrades or relocation from plant to relocation from plant to plant. plant.

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Zion Technical ExpertiseZion Technical Expertise

New Zion induction New Zion induction machine being machine being programed for serviceprogramed for service

Since we are intimately Since we are intimately knowledgeable with our knowledgeable with our equipment we can equipment we can maximize efficiency and maximize efficiency and quality for your benefitquality for your benefit

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FabricationFabrication

MachiningMachining

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Quality PolicyQuality Policy

Service that Service that delightsdelights customers customers

Team members who are capable, caring Team members who are capable, caring and proudand proud

Continual improvement in all aspects of Continual improvement in all aspects of our businessour business

Commitment to adhering to all Commitment to adhering to all requirements of all our systemsrequirements of all our systems

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Internal Checks and Balances

Parts are estimated / counted when received

Each container received is numbered and tagged

Set Up person readies induction machine / runs a part

Part is removed, sectioned and analyzed

Set Up person signs Control Plan – ok to process

Processors (different employees) run the parts

Quality Inspectors (different employees) check parts

Parts are estimated / counted when ready to ship out

Documentation kept on file for 10 years

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Traceability –Traceability –

We can trace the specific details of any We can trace the specific details of any particular lot we process for youparticular lot we process for you

back to each shipment you’ve sent.back to each shipment you’ve sent.

We keep those records on file for a period of We keep those records on file for a period of 10 years for your convenience.10 years for your convenience.

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QUALITYQUALITY

ISO/TS 16949ISO/TS 16949

CQI-9CQI-9

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NDTNDT

Magnetic Particle Magnetic Particle

InspectionInspection

Hardness &Hardness &

Micro HardnessMicro Hardness

TestingTesting

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Quality AssuranceQuality Assurance

Utilizing ProcessUtilizing Process

And Coil MonitorsAnd Coil Monitors-Verify all partsVerify all parts

are created equal.are created equal.

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Our Sustainability Is Secured By The Diversity Of Our Our Sustainability Is Secured By The Diversity Of Our Customers Representing These Industries:Customers Representing These Industries:

Automotive Automotive Heavy TruckHeavy TruckOff-Highway Equipment & Lift TrucksOff-Highway Equipment & Lift TrucksRecreational VehiclesRecreational VehiclesMilitary from Ordinance to VehiclesMilitary from Ordinance to VehiclesPowdered Metals – Industry LeadersPowdered Metals – Industry LeadersLawn & Garden / AgricultureLawn & Garden / AgricultureFood Processing EquipmentFood Processing EquipmentMining EquipmentMining EquipmentAerospace, Wind Power, Appliances & Numerous Aerospace, Wind Power, Appliances & Numerous Others Others

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Our Core ValuesOur Core Values

Devoted to HonestyDevoted to Honesty

Passionate for the CustomerPassionate for the Customer

Committed to QualityCommitted to Quality

Dedicated to FamilyDedicated to Family

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How We Can Help YouHow We Can Help You

Savings From Outsourcing Heat TreatingSavings From Outsourcing Heat Treating

Prototype and Development – New ProjectsPrototype and Development – New Projects

High Volume Production CapabilitiesHigh Volume Production Capabilities

Improve Quality; Velocity and PerformanceImprove Quality; Velocity and Performance

React Quickly to Your Changing NeedsReact Quickly to Your Changing Needs

Multiple Locations – Your Safety NetMultiple Locations – Your Safety Net

Free Your Resources So You Can Focus on Free Your Resources So You Can Focus on Your Core CompetenciesYour Core Competencies

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Why Consider Zion ?Why Consider Zion ?

We are industry leaders in induction heat treatingWe are industry leaders in induction heat treating

We’ve been in business since 1977We’ve been in business since 1977

TS-16949 Certified CQI-9 GuidelinesTS-16949 Certified CQI-9 Guidelines

High Quality of Workmanship – we do it rightHigh Quality of Workmanship – we do it right

Quick Turn Around – helps you get paid fasterQuick Turn Around – helps you get paid faster

Competitive Pricing – maximizes your potential profitsCompetitive Pricing – maximizes your potential profits

Self-Sufficient – we can react quickly to your needsSelf-Sufficient – we can react quickly to your needs

Sustainability – we’ll be here for decades moreSustainability – we’ll be here for decades more

Prototype & Development to Large Production RunsPrototype & Development to Large Production Runs

Multiple Locations – for your future growth & insuranceMultiple Locations – for your future growth & insurance

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We look forward to serving your We look forward to serving your Induction Heat Treating needs.Induction Heat Treating needs.