(Z:产品发展部部门共享技术支持资料Parts manualElectric … · 2018-03-20 · 0102...

II

PARTS ORDERING INSTRUCTIONS

HOW TO ORDER

When you order, supply the part number, quantity, model and serial numbers of your machine.

Supplying this information will assure prompt, efficient handing of your order.

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he

will be able to process your order immediately. If, for some reason, the part is not in stock, he will

order it from the factory. In either event, he maintains a current file of service manuals, which

give all available parts ordering or technical information.

WHERE TO ORDER

Always order parts from the dealer who sold you your EP. If it is necessary for the dealer to order

parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance

with shipping instructions given on the order.

INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior

approval . EP cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should

be returned, he will arrange for authorization to return the parts.

CHANGES

When changes are made to the machine, revised pages for this manual will be issued. These

pages must be inserted in your parts manual as soon as they are received. Failure to keep your

parts manuals up to date will result in confusion and may cause you to order wrong parts.

PART LIST

The Index, describes the item on the figure you are looking at. The Part No. is a numerical

description of the item and the part ordering number. The Part Name is a description of the part

number in alphabetical form. The No. is the quantity used on the machine.

EP EQUIPMENT CO.,LTD.

Address: XIAQUAN,DIPU,ANJI,ZHEJIANG,CHINA

Tel:86-571-28035626/28035657

Fax:86-571-28035616

Net:www.ep-ep.com

Email:[email protected]

ALL RIGHT RESERVED COPYRIGHT

2012.4 1st EDITION

III

零件订购说明

怎么样订购

当您订购的时候，您需要提供叉车零件的编号，数量，型号和序列号。提供这些信息能够保

证您的订购更加的高效。

因为您的经销商有很多零件的存货，而且需要保持所有零件的价格是最新的，所以他会尽快

地处理您的订购需求。假如因为某些原因，存货中没有这个零件，那么他会从公司订货。无论怎

么样的情况，他手里都会有一份服务手册文件，它能提供所有可用的零件的订购信息或者技术信

息。

订购地点

您要总是从销售给您 EP 叉车的经销商那里订购零件。如果经销商有必要从公司订购零件，他

能为您提供快捷的服务。根据您的订购信息，零件和它对应的操作说明会被一起装好。

零件的退还说明

一般情况下，因为信用的关系，退还的零件没有事先的同意，是不会被公司接受的。EP 不会

对没有经过授权但退还过来的零件负责。

如果您有一些零件一定要退还，请联系您的经销商。如果他认为零件可以被退还，那么他会

安排授权要退还的零件。

技术修改

当叉车技术上有修改时，这本手册的修正页会重新发行。当您拿到这些修正页时，您一定要

立即把它们插入到您的零件手册中。没有及时的更新您的零件手册，会导致您有些困惑，或者会

导致您订购错误的零件。

零件清单

Index 描述的是在插图上，您想要找的项目。Part No.是零件的一系列描述和它的订购号码。Part

Name 是用文字的形式描述

浙江中力机械有限公司

地址：浙江省安吉县递铺镇霞泉

村中力园区

电话：86-572-5333327

传真：86-572-5333325

网址：www.ep-ep.com

邮箱：[email protected]

版权归本公司所有

2012 年 4 月第 1 版

IV

HOW TO READ PARTS MANUAL

怎么读取零件明目录

A: Section 0102 is the original version.

B: Section 010201 is the version that some parts in the Section 0102 have been

changed.

C: Section 010202 is the version that some parts in the Section 010201 have been

changed.

When you order,Please locate specific parts information of your truck by the

Applied Date of parts in each version.

A: 章节 0102 表示原始版本；

B: 章节 010201 表示在原始版本（章节 0102）上零件有所变更；

C: 章节 010202 表示在变更版本（章节 010201）上零件有所变更。

当您订购零件时，请根据每个版本中零件的适用时间来判断您所选购车型的零件信

息。

V

Index（目录）

1000Frame System 车身系统

0101 Frame Assembly车架总成.................................................................................................................................................................................................................. 20102 Caster Assembly万向轮..................................................................................................................................................................................................................... 30103 Cover外罩............................................................................................................................................................................................................................................ 4

2000Operating Control System 操作系统

0201 Operating Control System操作系统................................................................................................................................................................................................. 60202 Control handle Assembly I操作手柄总成 I....................................................................................................................................................................................... 70203 Control handle AssemblyII操作手柄总成 II...................................................................................................................................................................................... 80204 Parking Brake脚制动.......................................................................................................................................................................................................................... 90205 Armrest assembly扶手总成............................................................................................................................................................................................................. 100206 Valve Control lever Linkage多路阀操作杆..................................................................................................................................................................................... 12

3000Driving System 驱动系统

0301 Driving System驱动系统.................................................................................................................................................................................................................. 150302 Driving Motor驱动电机..................................................................................................................................................................................................................... 16

4000Electrical System 电气系统

0401 Control Bracket Assembly控制器安装板总成................................................................................................................................................................................ 180402 Manual Valve Wiring Assembly手动阀线束总成........................................................................................................................................................................... 190403 Solenoid Valve Wiring Assembly电磁阀线束总成........................................................................................................................................................................ 200404 Cable Assembly电缆总成................................................................................................................................................................................................................ 220405 Car Assembly（Option）小车总成（选配）.................................................................................................................................................................................. 23

5000Hydraulic System 液压系统

0501 Hydraulic System I液压管路 I......................................................................................................................................................................................................... 250502 Pump & Motor Assembly I液压站 I................................................................................................................................................................................................ 270503 Hydraulic System II液压管路 II....................................................................................................................................................................................................... 290504 Pump & Motor Assembly II液压站 II.............................................................................................................................................................................................. 300505 Oil Tank油箱....................................................................................................................................................................................................................................... 31

6000Lifting System 起升系统

0601 2-Stage Mast二级门架..................................................................................................................................................................................................................... 340602 2-Stage Mast Assembly二级门架总成........................................................................................................................................................................................... 35

VI

0603 Lifting Cylinder起升油缸................................................................................................................................................................................................................... 360604 Tilt Cylinder倾斜油缸........................................................................................................................................................................................................................ 370605 Fork Frame货叉架............................................................................................................................................................................................................................ 380606 3-Stage Mast三级门架..................................................................................................................................................................................................................... 390607 3-Stage Mast Assembly三级门架总成........................................................................................................................................................................................... 400608 3-Stage Mast Tubing Assembly三级门架油管总成...................................................................................................................................................................... 410609 Lifting Cylinder,Freedom自由起升油缸.......................................................................................................................................................................................... 420610 Lifting Cylinder升降边缸................................................................................................................................................................................................................... 430611 Tilt Cylinder倾斜油缸........................................................................................................................................................................................................................ 440612 Fork Frame货叉架............................................................................................................................................................................................................................ 450613 Chain Assembly链条总成................................................................................................................................................................................................................ 46

1

1000

Frame System

车身系统

2

0101 Frame Assembly

车架总成

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3712-110000-00 Frame-Manual Valve 车架-手动阀 1

1 3712-110000-A0 Frame-Solenoid Valve 车架-电磁阀 1

2 3712-100005-00 Plate 脚踏板 13 0000-000242-00 Bolt M8×16 螺栓 54 0000-000159-00 Lockwasher Φ8 弹垫 25 0000-000540-00 Flatwasher Φ8 平垫 26 3712-100001-00 Bearing cover 门架轴承盖 27 0000-000352-00 Bolt M14×1.5×60 螺栓 48 0000-000233-00 Lockwasher Φ14 弹垫 49 0000-001004-00 Flatwasher Φ14 平垫 410 3712-100006-00 Bushing 自润滑轴承 411 3712-100003-00 Plate 电瓶侧挡板 112 3218-210001-00 Shock pad 上盖板减震垫 313 2140-140000-0A Caster Assembly 万向轮总成 214 0000-000324-00 Screw M10×30 螺钉 815 0000-000063-00 Lockwasher Φ10 弹垫 816 0000-000547-00 Flatwasher Φ10 平垫 817 3712-100007-00 Washer 万向轮垫片 Req.18 3316-814000-00 Roller 滚轮 1119 0000-000368-00 Screw M8×12 螺钉 420 3712-100002-00 Plate 后盖板 121 3712-120003-00 Counter Weight 左上配重 1 CPD12ET22 3712-120004-00 Counter Weight 右上配重 1 CPD12ET23 3712-120001-00 Counter Weight 左下配重 124 3712-120002-00 Counter Weight 右下配重 125 0000-000374-00 Screw M12×30 螺钉 1026 0000-000060-00 Lockwasher Φ12 弹垫 1427 0000-000554-00 Flatwasher Φ12 平垫 1828 3710-110001-00 Counter Weight 左上配重 1 CPD10ET29 3710-110003-00 Counter Weight 右上配重 1 CPD10ET30 3710-110002-00 Plate 配重固定板 4 CPD10ET31 2110-500005-00 Relay 继电器 3 -Solenoid Valve

32 2322-520002-00 Relay Wire Harness 继电器线束 1 -Solenoid Valve

33 3712-405000-00 Alarm Buzzer 蜂鸣器 1

34 0000-000516-00 Screw M12×40 螺钉 4

35 0000-000630-00 Nut M12 螺母 4

3

0102 Caster Assembly

万向轮

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 0000-000093-00 Nut M27×1.5 圆螺母 1

2 0000-000094-00 Washer ø27 止动垫圈 1

3 1220-140001-00 Snap Ring 挡片 1

4 0000-000420-00 Bearing 6206-2RZ 轴承 1

5 2140-140002-0A Bearing Block 轴承座 1

6 0000-000421-00 Bearing 6306-2RZ 轴承 1

7 2140-140004-00 Spring 压簧 2

8 2140-141000-00 Yoke 旋转座 1

9 0000-000242-00 Bolt M8×16 螺钉 2

10 0000-000159-00 Lockwasher ø8 弹垫 2

11 2140-142000-00 Hinge Pin 定位销 1

12 2140-145000-00 Shaft 轮轴 1

13 2140-140003-00 Shaft 弹簧固定轴 2

14 2140-143000-00 Yoke 轮支架 1

15 2140-144002-00 PU Wheel 承载轮 1

16 0000-000424-00 Bearing 6205-2Z 轴承 2

4

0103 Cover

外罩

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

.Remark

备注

1 3712-131000-00 Floor Board 前地板 1 -Manual Valve

1 3712-131000-A0 Floor Board 前地板 1 -Solenoid Valve

2 3218-680000-00 Accleerator 加速器 1

3 0000-000277-00 Bolt M8×25 螺栓 2

4 0000-000159-00 Lockwasher Φ8 弹垫 6

5 0000-000540-00 Flatwasher Φ8 平垫 8

6 0000-000550-00 Nut M8 螺母 10

7 0000-000368-00 Screw M8×12 螺钉 6

8 3218-240001-00 Rod 前地板螺纹拉杆 2

9 3712-140000-00 Side door-L 左侧门组件 1

10 3712-150000-00 Side door-R 右侧门组件 1

11 0000-000255-00 Bolt M8×20 螺栓 4

5

2000

Operating Control System

操作系统

6

0201 Operating Control System

操作系统

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3218-212000-00 Seat SC1 SC1 座椅 1 -Manual valve

2 0000-000255-00 Bolt M8×20 螺栓 8

3 0000-000540-00 Flatwasher Φ8 平垫 28

4 0000-000159-00 Lockwasher Φ8 弹垫 16

5 0000-000550-00 Nut M8 螺母 20

6 3218-604000-00 Fetch-up Switch 警停开关 1 -Manual valve

7 3218-212001-A0 Plate 座椅后板 1 -Solenoid valve

8 3218-330018-A0 Plate 电磁阀固定板 1 -Solenoid valve

9 3218-212002-A0 Plate 座椅前板 1 -Solenoid valve

10 0000-000277-00 Bolt M8×25 螺栓 4 -Solenoid valve

11 3218-212000-A0 Seat 座椅 1 -Solenoid valve

12 3125-600200-10 Seat switch 座椅开关 1 -Solenoid valve

13 3218-212001-00 Seat belt 安全带 1 SC1 Option

14 3125-600200-00 Seat switch SC1 SC1座椅开关 1

7

0202 Control handle Assembly I

操作手柄总成 I

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数

Applied date

适用日期

Remark

备注

1 3712-211000-00 Handle-upper 上手柄 1

2 0000-000015-00 Screw M6×10 螺钉 2

3 0000-000063-00 Lockwasher Φ10 弹垫 2

4 0000-000030-00 Screw M10×16 螺钉 2

5 CK11-311000-00 Handle-ball 手柄球 1

6 CK11-310002-00 Steering Wheel 方向盘 1

7 0000-000951-00 Nut M10×1.5 螺母 1

8 3316-311202-00 Plate 方向盘底板 1

9 0000-000646-00 Screw M4×10 螺钉 4

10 0000-000702-00 Flatwasher Φ4 平垫 4

11 0000-000035-00 Bolt M5×20 螺栓 4

12 0000-000206-00 Lockwasher ø5 弹垫 4

13 3316-311204-00 Adjustment Pad 调整垫 1

14 3316-311203-00 Damping Block 阻尼座 1

15 3316-311205-00 Nut 锁紧螺母 1

16 0000-000939-00 Screw M3×6 螺钉 1

17 0000-000937-00 Bearing 61803 轴承 2

18 3316-311201-00 Axle 方向盘轴 1

19 0000-000416-00 Screw M4×8 螺钉 1

20 0000-000941-00 Retainer Ring Ø26 挡圈 1

21 3316-311206-00 Bearing Seat 轴承座 1

22 Ck11-560002-00 Motor 步进电机 1

23 3712-420004-00 Wire Harness 步进电机线束 1

24 0000-000004-00 Screw M5×12 螺钉 4

25 0000-000206-00 Lockwasher ø5 弹垫 4

8

0203 Control handle AssemblyII

操作手柄总成 II

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied date

适用日期

Remark

备注

1 3712-212000-00 Handle-lower 下手柄 1

2 3712-210001-00 Bolt 固定螺栓 1

3 0000-000413-00 Nut M8 锁紧螺母 1

4 0000-000293-00 Retainer Ring Ø20 轴用挡圈 2

5 0000-001105-00 Bushing 自润滑轴承 2

6 3712-210002-00 Pin 销轴 1

7 0000-000386-00 Screw M6×20 螺钉 3

8 0000-000056-00 Lockwasher Φ6 弹垫 3

9 0000-000544-00 Flatwasher Φ6 平垫 3

10 3712-213000-00 Gas Spring 气弹簧 1

11 3218-330017-A0 Screw 固定螺钉 1

12 3712-210004-00 Cover-upperI 上罩壳 I 1

13 3712-210005-00 Cover-upperII 上罩壳 II 1

14 0000-000378-00 Screw M4×16 螺钉` 6

15 0000-000122-00 Lockwasher Φ4 弹垫 6

16 0000-000702-00 Flatwasher Φ4 平垫 6

17 3712-420002-00 Bend wire Harness 弯管线束 1 -Manual valve

17 01 3712-420002-A0 Bend wire Harness 弯管线束 1 -052413 -Solenoid valve

02 3712-420002-AA Bend wire Harness 弯管线束 1 052413- -Solenoid valve

18 3712-402000-00 Switch 前进后退开关 1

19 3712-420007-0A Wire Harness 前进后退开关线束 1

20 3712-401000-00 Horn switch 喇叭开关 1

21 3712-420008-00 Wire Harness 喇叭开关线束 1

22 3712-420005-00 Key switch 钥匙开关 1

23 3425-301000-00 Coulombmeter 电量表 1

9

0204 Parking Brake

脚制动

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3712-171000-00 Brake Braket 脚刹座 1

2 0000-000008-00 Screw M10×20 螺钉 3

3 0000-000063-00 Lockwasher Φ10 弹垫 4

4 0000-000547-00 Flatwasher Φ10 平垫 4

5 0000-000277-00 Bolt M8×25 螺栓 1

6 0000-000550-00 Nut M8 螺母 1

7 3316-410003-00 Bolt M10×125 螺栓 1

8 0000-000540-00 Flatwasher Φ8 平垫 2

9 0000-000159-00 Lockwasher Φ8 弹垫 2

10 0000-000553-00 Nut M10 螺母 1

11 3712-172000-00 Pedal Brake 制动踏杆 1

12 3125-310005-00 Pedal Cover 踏脚板垫 1

13 3316-410001-00 Spring 脚制动弹簧 1

14 3316-410002-00 Shaft Sleeve 制动内轴套 1

15 3316-410004-00 Bearing 自润滑轴承 2

16 3125-314000-00 Brake Pump 制动总泵 1

17 0000-000952-00 Pin 8×30 销 1

18 0000-000376-00 Cotter 2.5×20 开口销 1

19 0000-000242-00 Bolt M8×16 螺栓 1

20 3218-310006-00 Oil Cup Fixed Plate 油杯固定板 2

21 3218-315000-00 Oil Cup 制动油杯 1

22 3218-310001-00 Vitta 制动橡胶管 1

23 0000-000468-00 Clip Φ10-16 卡箍 2

24 0000-000264-00 Bolt M6×12 螺栓 2

25 0000-000056-00 Lockwasher ø6 弹垫 2

26 0000-000380-00 Flatwasher ø6 平垫 2

27 3712-173000-00 Metal Pipe L 左制动硬管 1

28 3712-174000-00 Metal Pipe R 右制动硬管 1

10

0205 Armrest assembly

扶手总成

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3218-331000-A0 Plate-up 上支撑板 1

2 3218-330015-A0 Bolt 上锁紧螺栓 1

3 0000-000958-00 Collar 8 开口挡圈 1

4 3218-330010-A0 Sleeve 上锁紧套筒 1

5 3218-330014-A0 Bolt 梅花形螺栓 1

6 3218-330016-A0 Nut-A 固定螺母 A 1

7 0000-000242-00 Bolt M8×16 螺栓 2

8 3218-332000-A0 Gas Spring 气弹簧总成 1

9 0000-000589-00 Retainer Ring Φ16 轴用弹性挡圈 1

10 3218-330021-A0 Sleeve 锁紧套筒 1

11 3218-330008-A0 Handle 锁紧手柄 M8 1

12 3218-330009-A0 Bolt -A 固定螺栓 A 1

13 3218-330019-A0 Plate-down 下支撑板 1

14 0000-000278-00 Bolt M8×30 螺栓 2

15 0000-000159-00 Lockwasher Φ8 弹垫 4

16 0000-000540-00 Flatwasher Φ8 平垫 8

17 0000-000550-00 Nut M8 螺母 4

18 0000-000942-00 Bearing 轴承6000-Z 2

19 3218-330017-A0 Screw 固定螺钉 2

20 3218-330011-A0 Nut-B 固定螺母 B 6

21 3218-330007-A0 Cover II 下罩 II 1

22 1220-150008-00 Screw 螺钉 5

23 3218-330006-A0 Cover I 下罩 I 1

24 3218-330013-A0 Limiting block 导轨限位块 2

25 0000-000109-00 Screw M8×16 螺钉 4

26 3218-333000-A0 Plate 上固定板 1

27 3218-330012-A0 Guide 导轨 2

28 0000-000425-00 Nut M10 螺母 6

29 0000-000063-00 Lockwasher Φ10 弹垫 4

30 0000-000547-00 Flatwasher Φ10 平垫 4

11

0205 Armrest Assembly

扶手总成

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

31 3218-330004-A0 Cover II 上盖 II 1

32 3712-221001-A0 Cover I 上盖 I 1

33 3218-330001-A0 Cushion 靠垫 1

34 CK11-520013-00 Button 四线按钮 4

35 0000-000277-00 Bolt M8×25 螺栓 2

36 3218-604000-00 Fetch-up Switch 警停开关 1

37 0000-000594-00 Screw M6×16 螺钉 4

38 3712-420002-AA Harness armrest 扶手线束 1

12

0206 Valve Control lever Linkage

多路阀操作杆

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3218-730000-10 Control Valve-Two 两联多路阀 1

1 3218-730000-20 Control Valve-Three 三联多路阀 1

2 3218-330001-00 Pin 旋转销钉 1

3 0000-000306-00 Bolt M10×25 螺栓 3

4 0000-000063-00 Lockwasher Φ10 弹垫 3

5 0000-000007-00 Flatwasher Φ10 平垫 3

6 3712-221000-00 Board 安装板 1

7 0000-000109-00 Screw M8×16 螺钉 4

8 0000-000159-00 Lockwasher Φ8 弹垫 8

9 0000-000176-00 Flatwasher Φ8 平垫 8

10 0000-000368-00 Screw M8×12 螺钉 6

11 3218-330005-00 Cover 罩壳 1

12 0000-000242-00 Bolt M8×16 螺栓 4

13 3218-330002-00 Holder 5 安装板搭子Ⅴ 1

14 3218-330006-00 Knob-Lift 起升手柄 1

15 3218-330007-00 Knob-Tilt 倾斜手柄 1

16 3712-222000-00 Control Lever,Lift 一联杆 1

17 3712-223000-00 Control Lever,Tilt 二联杆 1

18 0000-000740-00 Nut M8 螺母 1

19 3218-330003-00 Holder 6 安装板搭子Ⅵ 1

20 3218-336100-00 Rod-Control Valve 多路阀挺杆 3

21 0000-000552-00 Nut M8 螺母 3

22 3218-336001-00 Joint 多路阀挺杆螺纹套 3

23 0000-000296-00 Pin Φ2×20 开口销 3

24 0000-000460-00 Pin Φ8×25 销 3

25 3218-330004-00 Bushing 翻边自润滑轴承 6

13

0206 Valve Control lever Linkage

多路阀操作杆

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

26 3218-337000-00 Bracket 开关安装板 4

27 0000-000264-00 Bolt M6×12 螺栓 8

28 0000-000056-00 Lockwasher Φ6 弹垫 8

29 0000-000123-00 Flatwasher Φ6 平垫 8

30 3218-605001-00 Rubber Cover 橡胶套 4

31 0000-000295-00 Pin Φ1.2×12 开口销 3

32 0000-000238-00 Pin Φ5×18 销轴 3

33 3712-22400-00 Control Lever,Sway 三联杆 1

34 3218-330008-00 Knob-Sway 侧移手柄 1

35 3125-636000-00 Lunching Harness 泵开关线束 1

36 3218-605000-00 Lunching 开关 4

37 3218-600006-00 Shock Absorber 减震垫 3

38 3218-332002-00 Collar 旋转套筒 Req.

39 3712-226000-00 Cover plate 下罩板 1

14

3000

Driving System

驱动系统

15

0301 Driving System

驱动系统

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 0000-000027-00 Screw M6×55 螺钉 3

2 1120-210002-00 Brake lining 摩擦片 1

3 1120-210000-00 Brake Assembly 电磁制动器总成 1

4 1221-220000-00 Driving Motor 驱动电机 1


6 0000-000849-00 Elastic Collar Ø47 孔用挡圈 1

7 0000-000879-00 Bearing 6204-2LS 轴承 1

8 1221-200001-00 Bearing Sleeve 轴承套 1

9 0000-000409-00 O-Ring ø63×3.55 O型圈 1

10 1221-230000-00 Bearing 转向大轴承 1

11 1221-200003-00 Gear 大齿圈 1

12 4230-210000-00 Gear Case Assembly 减速箱总成 1

13 1120-200001-00 Driving Wheel 驱动轮 1

14 0000-000154-00 Screw M8×35 螺钉 6

15 0000-000159-00 Lockwasher ø8 弹垫 6

16 0000-000176-00 Flatwasher ø8 平垫 6

17 0000-000155-00 Screw M10×40 螺钉 6

18 0000-000063-00 Lockwasher ø10 弹垫 6

19 0000-000007-00 Flatwasher ø10 平垫 6

20 0000-000869-00 Bolt M8×40 螺栓 8

21 0000-000025-00 Lockwasher ø12 弹垫 5

22 0000-000157-00 Nut M12×1.25 螺母 5

23 0000-000013-00 Grease Fitting M8 油嘴 1

24 3712-403000-00 Coder 转向电位器 1

25 0000-000208-00 Screw M4×25 螺钉 3

26 1221-240000-00 Steering Motor 转向电机 1

27 1221-200004-00 Gear 小齿轮 1

28 0000-000151-00 Screw M6×25 螺钉 5

29 0000-000056-00 Lockwasher ø6 弹垫 5

30 1221-200005-00 Washer 垫片 1

31 1280-520008-10 Switch 定位开关 1

16

0302 Driving Motor

驱动电机

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注


2 0000-000226-00 Key 6×6×16 平键 1

3 0000-000048-00 Screw M6×180 螺钉 4

4 1220-230001-00 Bearing 编码轴承 1

5 0000-000056-00 Lockwasher ø6 弹垫 2

6 0000-000618-00 Screw M6×12 螺钉 2

7 0000-000204-00 Key 3×5×13 月牙键 1

8 0000-000436-00 Nut M12×1.5 螺母 1

9 1220-230002-00 Terminal Block 电缆座 1

17

4000

Electrical System

电气系统

18

0401 Control Bracket Assembly

控制器安装板总成

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3712-440001-00 Control Bracket 控制器安装铝板 1

2 1120-540001-00-B Stand 保险丝座 2

3 1120-540002-00 Fuse 200A 保险丝 2

4 2322-510003-00 Copper Conductor 熔断器间铜条 1

5 3712-440002-00 Washer-Cu 铜垫片 Req.

6 0000-000196-00 Nut M8 螺母 4

7 0000-000074-00 Screw M6×20 螺钉 4

8 1120-500005-00 Contactor 接触器 1

9 0000-000380-00 Flatwasher ø6 平垫 6

10 0000-000056-00 Lockwasher ø6 弹垫 6

11 0000-000077-00 Screw M6×12 螺钉 2

12 1120-530006-00 Copper ConductorⅠ 铜导板Ⅰ 1

13 ck11-510002-00 AC0 Copper Conductor AC0铜导板 1

14 1220-500011-E0 Controller 控制器 1

15 0000-000004-00 Screw M5×12 螺钉 4

16 0000-000206-00 Lockwasher Φ5 弹垫 4

17 0000-000390-00 Flatwasher Φ5 平垫 4

18 1280-560002-00 EPS Controller 转向控制器 1

19 0000-000032-00 Screw M6×25 螺钉 4

20 0000-000321-00 Screw M8×20 螺钉 4

21 0000-000159-00 Lockwasher Φ8 弹垫 4

22 0000-000540-00 Flatwasher Φ8 平垫 4

19

0402 Manual Valve Wiring Assembly

手动阀线束总成

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3712-420001-00 Wire Harness assembly 主线束 1 -Manual Valve

20

0403 Solenoid Valve Wiring Assembly

电磁阀线束总成

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3712-420001-A0 Wire Harness assembly 主线束 1 -052413 -Solenoid Valve

21

040301 Solenoid Valve Wiring Assembly

电磁阀线束总成

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3712-420001-AA Wire Harness assembly 主线束 1 052413- -Solenoid Valve

22

0404 Cable Assembly

电缆总成

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3712-412000-00 Battery cable 电瓶缆线 1

2 3712-411000-00 Power cable 电源电缆 1

3 3712-410005-00 EPS Controller cable + EPS控制器正极电缆 1

4 3712-410008-00 Pump motor cable - 泵电机负极电缆 1

5 3712-410009-00 Pump motor cable + 泵电机正极电缆 1

6 3712-410004-00 EPS Controller cable - EPS控制器负极电缆 1

7 3712-410003-00 Drive Motor cable W 牵引电机W电缆 1

8 3712-410001-00 Drive Motor cable U 牵引电机 U电缆 1

9 3712-410002-00 Drive Motor cable V 牵引电机 V电缆 1

10 3712-410007-00 Steering Motor cableW 转向电机W电缆 1

11 3712-410006-00 Steering Motor cable U 转向电机 U电缆 1

12 3712-430000-00 Battery box assembly 电瓶箱总成 1

23

0405 Car Assembly（Option）

小车总成（选配）

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3712-710000-00 Car welding 电瓶小车 1

2 3218-210001-00 Shock pad 上盖板减震垫 2

3 0000-000242-00 Bolt M8×16 螺栓 2

4 3712-700001-00 Baffle 电瓶挡板 1

5 3316-814000-00 Roller 滚轮 10

24

5000

Hydraulic System

液压系统

25

0501 Hydraulic System I

液压管路 I

Note：Belong to manual valve models

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3218-750000-A0 Three-way Valve 倾斜三通 1

2 3712-580000-00 Oil Tube 多路阀回油管 1

3 3712-510000-00 Oil Tube 泵起升油管 1

4 2707-141400-00 Joint G1/4-M14×1.5 铰接接头 3

5 0000-000044-00 WasherΦ14 组合垫圈 8

6 2702-141600-00 Joint G1/4-M16×1.5 直通接头 2

7 3712-590000-00 Joint 回油过渡接头 1

8 0000-000334-00 WasherΦ24 组合垫圈 2

9 2701-221600-00 Joint M22×1.5-M16×1.5 直通接头 1

10 0000-000639-00 O-Ring 19.0×2.65 O形圈 1

11 2701-201600-00 Joint M20×1.5-M16×1.5 直通接头 3

12 0000-000638-00 O-Ring 17.0×2.65 O形圈 3

13 3712-530000-00 Oil Tube 多路阀倾斜油管 2

14 3712-520000-00 Oil Tube 多路阀起升油管 1 2-stage mast


16 0000-000322-00 Screw M8×25 螺钉 2

17 0000-000159-00 Lockwasher Φ8 弹垫 2

18 0000-000210-00 Flatwasher Φ8 平垫 2

19 3712-570000-00 Oil Tube 右后倾油管 1

20 3712-550000-00 Oil Tube 左后倾油管 1

21 3712-540000-00 Oil Tube 左前倾油管 1

22 3712-560000-00 Oil Tube 右前倾油管 1

23 3712-450000-00 Pump & Motor Assembly 液压站总成 1

24 3712-420003-00 Wire Harness 液压站线束 1

25 1220-520014-00 Line 泵接触器转接线 3

26 2706-161600-00 Joint M16×1.5-M16×1.5 铰接接头 1

27 0000-000069-00 Washer Φ16 组合垫圈 2

26

050101 Hydraulic System I

液压管路 I


Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注


2 3712-580000-0A Oil Tube 多路阀回油管 1

3 3712-510000-0A Oil Tube 泵起升油管 1

4 2707-141400-00 Joint G1/4-M14×1.5 铰接接头 3

5 0000-000044-00 WasherΦ14 组合垫圈 8

6 2702-141600-00 Joint G1/4-M16×1.5 直通接头 2

7 3712-590000-00 Joint 回油过渡接头 1

8 0000-000334-00 WasherΦ24 组合垫圈 2

9 2701-221600-00 Joint M22×1.5-M16×1.5 直通接头 1

10 0000-000639-00 O-Ring 19.0×2.65 O形圈 1

11 2701-201600-00 Joint M20×1.5-M16×1.5 直通接头 3

12 0000-000638-00 O-Ring 17.0×2.65 O形圈 3

13 3712-530000-00 Oil Tube 多路阀倾斜油管 2

14 3712-520000-0A Oil Tube 多路阀起升油管 1 2-stage mast


16 0000-000322-00 Screw M8×25 螺钉 2

17 0000-000159-00 Lockwasher Φ8 弹垫 2

18 0000-000210-00 Flatwasher Φ8 平垫 2

19 3712-570000-00 Oil Tube 右后倾油管 1

20 3712-550000-00 Oil Tube 左后倾油管 1

21 3712-540000-0A Oil Tube 左前倾油管 1

22 3712-560000-00 Oil Tube 右前倾油管 1

23 3712-460000-00 Pump & Motor Assembly 液压站总成 1

24 3712-420003-00 Wire Harness 液压站线束 1

25 1220-520014-00 Line 泵接触器转接线 3

26 2706-161600-00 Joint M16×1.5-M16×1.5 铰接接头 1

27 0000-000069-00 Washer Φ16 组合垫圈 2

27

0502 Pump & Motor Assembly I

液压站 I


Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3712-450001-00 Adapter 液压集成块 1

2 3712-450002-00 Motor 电机 1

3 3712-450003-00 Pump 泵 1

4 3712-450004-00 Screw 螺钉 4

5 3712-450005-00 Plug 塞子 1

6 3712-450006-00 Valve 阀 1

7 3712-450008-00 Tube Plastic 塑料管 1

8 3712-450009-00 Tube Plastic 塑料管 1

9 3712-450010-00 Filter 过滤器 1

10 3712-450011-00 Contactor 接触器 1

11 3712-450012-00 Strap 连接带 1

12 3712-450013-00 Screw 螺钉 2

13 3712-450014-00 Wire 导线 1

14 3712-450015-00 Brush 电刷 1

28

050201 Pump & Motor Assembly I

液压站 I


Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3712-460001-00 Adapter 液压集成块 1

2 3712-450002-00 Pump 泵 1

3 3712-460003-00 Motor 电机 1

4 3712-460004-00 Seal Kit 密封件 1

5 3712-460005-00 Filter Screen 过滤网 1

6 3712-460006-00 Screw 螺钉 4

7 3712-460007-00 Reach 联轴器 1

8 3712-460008-00 Contactor 接触器 1

9 3712-460009-00 Cable 电缆 1

10 3712-460010-00 Wire 导线 1

11 3712-460011-00 Clamp 喉箍 1

12 3712-460012-00 Flow Control Valve 节流阀 2

13 3712-460013-00 Valve cavity plug 阀腔塞 1

14 3712-460014-00 Elbow fitting 弯头管 1

15 3712-460015-00 Tube Plastic 塑料管 2

16 3712-460016-00 Filter 过滤器 1

17 3712-460017-00 Brush 电刷 1

29

0503 Hydraulic System II

液压管路 II

Note：Belong to solenoid valve models

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注


2 2702-141400-00 Joint G1/4-M14×1.5 直通接头 2

3 0000-000044-00 WasherΦ14 组合垫圈 7

4 2702-141400-00 Joint G1/4-M14×1.5 直通接头 2

5 2702-141600-00 Joint G1/4-M16×1.5 直通接头 1

6 2401-163500-00 Bolt M16×37 铰接头螺栓 1

7 0000-000069-00 WasherΦ16 组合垫圈 2

8 3218-717000-00 Oil Tube 油缸前倾油管 2

9 0000-000322-00 Screw M8×25 螺钉 2

10 0000-000159-00 Lockwasher Φ8 弹垫 2

11 0000-000210-00 Flatwasher Φ8 平垫 2

12 3712-530000-A0 Oil Tube 右后倾油管 1

13 3712-550000-A0 Oil Tube 左后倾油管 1

14 3712-540000-A0 Oil Tube 左前倾油管 1

15 3712-520000-A0 Oil Tube 右前倾油管 1

16 3712-450000-A0 Pump & Motor Assembly 液压站总成 1

17 3712-420004-A0 Wire Harness 液压站线束 1

18 1220-520014-00 Line 泵接触器转接线 3

19 3712-510000-A0 Oil Tube 起升油管 1 2-stage mast

20 3712-560000-A0 Oil Tube 起升油管 1 3-stage mast

21 2707-141400-00 Joint G1/4-M14×1.5 铰接接头 1

30

0504 Pump & Motor Assembly II

液压站 II

Note：Belong to solenoid valve models

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3712-450001-A0 Adapter 液压集成块 1

2 3712-450002-A0 Pump 泵 1

3 3712-450003-A0 Motor 电机 1

4 3712-450004-A0 Bush 衬套 1

5 3712-450005-A0 Coupling 联接器 1

6 3712-450006-A0 Seal Kit 密封件 1

7 3712-450007-A0 Filter Screen 过滤网 1

8 0000-000077-00 Screw M6×12 螺钉 4

9 3712-450008-A0 Contactor 接触器 1

10 3712-450009-A0 Cable Insulated 绝缘电缆 1

11 3712-450010-A0 Brush 电刷 1

12 3712-450011-A0 Clamp, Steel 钢箍 1

13 3712-450012-A0 Tube Plastic 塑料管 1

14 3712-450013-A0 Filter , Steel 钢过滤器 1

15 3712-450014-A0 Manifold 插装阀 1

16 3712-450015-A0 O-Ring O型圈 2

17 3712-450020-A0 Lockwasher ø8 弹垫 2

18 3712-450019-A0 Screw M8×65 螺钉 2

19 3712-450016-A0 Solenold Valve I 电磁阀 I 3For Lifting

and Tilting

20 3712-450017-A0 Solenold Valve II 电磁阀 II 1 For Lowering

21 3712-450018-A0 Relief Valve 溢流阀 1

22 3712-450021-A0 Flow Control Valve 15 L/min 节流阀 1

31

0505 Oil Tank

油箱

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3712-161000-00 Tank 油箱总成 1

2 0000-000634-00 WasherΦ18 组合垫圈 1

3 3218-110009-00 Plug Drain 放油螺塞 1

4 0000-000255-00 Bolt M8×20 螺栓 15

5 0000-000159-00 Lockwasher Φ8 弹垫 15

6 0000-000210-00 Flatwasher Φ8 平垫 3

7 3125-710001-00 Gasket 密封垫 1

8 0000-000540-00 Flatwasher Φ8 平垫 12

9 3712-162000-00 Oil Tank Cover 油箱盖 1

10 2125-423000-00 Air Filter 空气滤清器 1

11 3712-450016-00 Bolt M6-1×16 螺钉 4

12 0000-000056-00 Lockwasher ø6 弹垫 4

13 1120-500003-00 Horn 喇叭 1

14 3218-110010-00 Magnet 磁铁 1

32

050501 Oil Tank

油箱

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3712-161000-0A Tank 油箱总成 1

2 0000-000634-00 WasherΦ18 组合垫圈 1

3 3218-110009-00 Plug Drain 放油螺塞 1

4 0000-000255-00 Bolt M8×20 螺栓 17

5 0000-000159-00 Lockwasher Φ8 弹垫 17

6 0000-000210-00 Flatwasher Φ8 平垫 3

7 3125-710001-00 Gasket 密封垫 1

8 0000-000540-00 Flatwasher Φ8 平垫 16

9 3712-162000-0A Oil Tank Cover 油箱盖 1

10 2125-423000-00 Air Filter 空气滤清器 1

11 3712-450016-00 Screw M6-1×16 螺钉 4

12 0000-000056-00 Lockwasher ø6 弹垫 4

13 1120-500003-00 Horn 喇叭 1

14 3218-110010-00 Magnet 磁铁 1

15 0000-000550-00 Nut M8 螺母 2

16 3712-160002-0A Clamp 卡箍 1

33

6000

Lifting System

起升系统

.

34

0601 2-Stage Mast

二级门架

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3316-140100-00 Loading Wheel 承载轮 2

2 3316-140003-00 Brake Assembly 制动器 2

3 3316-140001-00 Brake Cover 制动鼓 2

4 0000-000892-00 B55×75×8 油封 25 0000-000936-00 Bearing 32008 轴承 4

6 0000-000928-00 Washer ø36 止动垫圈 2

7 0000-000927-00 Nut M36×1.5 圆螺母 2

8 3316-140002-00 Dust Cover 防尘盖 2

9 0000-000122-00 Lockwasher ø4 弹垫 6

10 0000-000702-00 Flatwasher ø4 平垫 6

11 0000-000646-00 ScrewM4×10 螺钉 6

12 0000-000063-00 Lockwasher ø10 弹垫 8

13 0000-000007-00 Flatwasher ø10 平垫 8

14 0000-000070-00 Screw M10×25 螺钉 8

15 0000-000159-00 Lockwasher ø8 弹垫 12

16 0000-000321-00 Screw M8×20 螺钉 12

17 3712-501000-00 Tilt Cylinder 倾斜油缸 2

18 3218-840000-00 Shaft 门架安装销轴 4

19 0000-000242-00 Bolt M8×16 螺栓 4

20 0000-000159-00 Lockwasher Φ8 弹垫 4

21 See 0605 Fork Frame Assembly 货叉架总成 1

35

0602 2-Stage Mast Assembly

二级门架总成

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 0000-000183-00 Retainer Ring ø35 轴用挡圈 6

2 2125-612005-00 Dust Snap 防尘片 4

3 2125-612002-00 Assistant Roller 副滚轮 4

4 2125-612001-00 Main Roller 主滚轮 4

5 2125-612007-00 Snap Ring 止松垫片 4

6 2125-612004-00 Screw 调节螺钉 4

7 2125-612000-00 Roller Assembly 滚轮总成 4

8 2125-620000-00 Inner Mast Assembly 内门架 1

9 0000-000184-00 Screw M12×60 螺钉 1

10 0000-000060-00 Lockwasher ø12 弹垫 3

11 0000-000373-00 Flatwasher ø12 平垫 3

12 2125-600003-00 Positioning Harness 定位套 1

13 2125-600002-00 Chain Roller 链条滚轮 2

14 2125-600001-00 Chain Wheel Bracket 链条链轮座 1

15 2125-650001-00 Cylinder Hoop 抱箍钢筋 1

16 2125-650003-00 Hoop Bushing ø8×150 钢筋衬套 1

17 See Form 6.1 Lifting Cylinder Assembly 升降油缸 1

18 3712-610000-20 Outer Mast Assembly 外门架 1

19 0000-000075-00 Screw M12×30 螺钉 1

20 0000-000630-00 Nut M12 螺母 1

21 0000-000108-00 Nut M6 螺母 2

22 0000-000056-00 Lockwasher ø6 弹垫 2

23 0000-000380-00 Flatwasher ø6 平垫 2

24 2125-650002-00 Bolt Bushing 螺栓衬套 1

25 0000-000374-00 Screw M12×30 螺钉 2

26 0000-000372-00 Screw M8×40 螺钉 1

27 0000-000001-00 Screw M6×20 螺钉 4

28 2125-600005-00 Buffer Block 缓冲块 2

36

0603 Lifting Cylinder

起升油缸

Form 6.1

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 See Form 6.1 Piston Rod 活塞杆 1

2 2125-410002-00 Piston 活塞 1

3 2125-410003-00 Collar 钢丝挡圈 1

4 2125-410006-00 Bushing 衬套 1

5 0000-000711-00 Bearing 3530 钢背轴承 1

6 See Form 6.1 Cylinder 油缸体 1

7 2125-410004-0A Cap 导向套 1

8 0000-000084-00 Ring Wiper 35×43×5-6.5 防尘圈 1

9 0000-000370-00 O-ring ø40×3.1 O型圈 1

10 2125-410005-00 Ring Back Up ø50×20×2.5 支撑环 1

11 0000-000512-00 Rod Packing ø40×50×6 Yx密封圈 1

KIT 2125-2QSSeal Kit for Cylinder

(include item 8,9,11 )

油缸修理包

（包含序号 8，9，11）1

Lifting Height

起升高度Cylinder Part No.

油缸零件编号

Cylinder

油缸体

Piston Rod

活塞杆mm2430 2125-410000-00-01 2125-411000-0A -01 2125-410001-00-012630 2125-410000-00-02 2125-411000-0A -02 2125-410001-00-022930 2125-410000-00-03 2125-411000-0A -03 2125-410001-00-033230 2125-410000-00-04 2125-411000-0A -04 2125-410001-00-043430 2125-410000-00-05 2125-411000-0A -05 2125-410001-00-053530 2125-410000-00-06 2125-411000-0A -06 2125-410001-00-063630 2125-410000-00-07 2125-411000-0A -07 2125-410001-00-073830 2125-410000-00-08 2125-411000-0A -08 2125-410001-00-084090 2125-410000-00-09 2125-411000-0A -09 2125-410001-00-09

37

0604 Tilt Cylinder

倾斜油缸

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3712-501001-00 Ear 耳环 1

2 3218-810008-00 Bearing GE30ES 关节轴承 1

3 0000-000849-00 Elastic Collar Φ47 孔用挡圈 2

4 0000-001104-00 Bolt M14×45 螺栓 1

5 0000-000233-00 Lockwasher Φ14 弹垫 1

6 0000-001014-00 Nut M14 螺母 1

7 3712-501003-00 Dust Seal 47×30×7 防尘圈 1

8 3712-501004-00 Ring 挡圈 1

9 3712-501005-00 Ring 30×43×3 挡片 1

10 3712-501006-00 Seal 30×43×10 U型密封圈 1

11 3712-501007-00 Guide Ring 导向套 1

12 3712-501008-00 Bearing 3025 钢背轴承 1

13 3712-501009-00 O-Ring 63×3.1 O型圈 1

14 3712-501010-00 Piston Rod 活塞体 1

15 3712-501011-00 Support Ring 63×20×2.5 支撑环 1

16 3712-501012-00 Seal 63×53×6 U型密封圈 2

17 3712-501013-00 Cylinder Body 缸体 1

18 3712-501014-00 Bearing 3038 钢背轴承 1

19 0000-000013-00 Grease Fitting M8 油嘴 1

KIT 3712-3QG油缸修理包

（包含 7,8,10,13,16）

Seal kit for cylinder

（Include item7,8,10,13,16）1

38

0605 Fork Frame

货叉架

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 0000-000221-00 Bolt M12×30 螺栓 4

2 0000-000060-00 Lockwasher ø12 弹垫 4

3 0000-000373-00 Flatwasher ø12 平垫 4

4 2320-631000-00 Blocking Shelf 挡货架 1

5 2125-631104-00 Screw 调节螺钉 4

6 2125-612007-00 Snap Ring 止松垫片 4


8 2125-612001-00 Main Roller 主滚轮 4

9 2125-612005-00 Dust Snap 防尘片 4


11 2125-631000-00 Fork Frame 货叉架 1

12 2125-630001-00 Fork 货叉 2

13 2125-630001-10 Pin Assembly 提拔销总成 2


39

0606 3-Stage Mast

三级门架

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 3316-140100-00 Loading Wheel 承载轮 2

2 3316-140003-00 Brake Assembly 制动器总成 2

3 3316-140001-00 Brake Cover 制动鼓 2

4 0000-000892-00 B55×75×8 油封 2

5 0000-000936-00 Bearing 32008 轴承 4

6 0000-000928-00 Washer ø36 止动垫圈 2

7 0000-000927-00 Nut M36×1.5 圆螺母 2

8 3316-140002-00 Dust Cover 防尘盖 2

9 0000-000122-00 Lockwasher ø4 弹垫 6

10 0000-000702-00 Flatwasher ø4 平垫 6

11 0000-000646-00 ScrewM4×10 螺钉 6

12 0000-000063-00 Lockwasher ø10 弹垫 8

13 0000-000007-00 Flatwasher ø10 平垫 8

14 0000-000070-00 Screw M10×25 螺钉 8

15 0000-000159-00 Lockwasher ø8 弹垫 12

16 0000-000321-00 Screw M8×20 螺钉 12

17 3218-810000-00 Tilt Cylinder 倾斜油缸 2

18 3712-500001-00 Limit block-forward 前倾限位块 2

19 3712-500002-00 Limit block-backward 后倾限位块 2

20 3218-840000-00 Shaft 门架安装销轴总成 4

21 0000-000242-00 Bolt M8×16 螺栓 4

22 0000-000159-00 Lockwasher Φ8 弹垫 4

23 See 0612 Fork Frame Assembly 货叉架总成 1

40

0607 3-Stage Mast Assembly

三级门架总成

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 0000-000324-00 Screw M10×30 螺钉 2

2 0000-000063-00 Lockwasher ø10 弹垫 6

3 0000-000551-00 Flatwasher ø10 平垫 2

4 2125-600007-00 Chain Bracket 链条挡板 1

5 2125-600001-30 Roller Bracket 链轮座 1


7 2214-600001-00 Chain Roller 链条滚轮 4

8 See Form 6.3 Freedom Lifting Cylinder 自由起升缸 1

9 2125-612005-00 Dust Snap 防尘片 8


11 2125-612001-00 Main Roller Assembly 主滚轮总成 8

12 2125-612007-00 Snap Ring 止松垫片 8

13 2125-612004-00 Screw 调节螺钉 8

14 2125-630000-30 Inner Mast 内门架 1

15 0000-000284-00 Bolt M12×30 螺栓 4

16 0000-000060-00 Lockwasher ø12 弹垫 2

17 0000-000373-00 Flatwasher ø12 平垫 2

18 0000-000517-00 Bolt M12×50 螺栓 1

19 0000-000427-00 Flatwasher ø12 平垫 3

20 2125-600002-30 Chain Roller 油管滚轮 1

21 2125-600003-30 Bushing 轴套 1

22 2125-620000-30 Middle Mast 中门架 1


24 0000-000244-00 Bolt M10×30 螺栓 4

25 3712-610000-30 Outer Mast 外门架 1

26 0000-000026-00 Screw M8×30 螺钉 2

27 2214-600005-00 Block 垫块 Req.

28 2125-600006-30 Cylinder Supporting 油缸支撑座 2

29 2125-600005-30 Tubing Clamp 油管固定卡 2

30 See Form 6.4 Lifting Cylinder 升降边缸 1

31 0000-000425-00 Nut M10 螺母 4

32 0000-000913-00 Bolt M10×40 螺栓 1

33 0000-000007-00 Flatwasher ø10 平垫 4

41

0608 3-Stage Mast Tubing Assembly

三级门架油管总成

Form 6.2

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 0000-000069-00 Washer ø16 组合垫圈 8

2 2706-161600-00 Joint M16×1.5-M16×1.5 铰接接头 2

3 2125-480000-30 Metallic Oil Pipe Assembly 硬管总成 2

4 2125-400002-3A Block Cross 四通块 1

5 2125-450000-00 Explosion Relief Valve 防爆阀 2

6 0000-000154-00 Screw M8×35 螺钉 2

7 2702-142000-00 Joint G1/4-M20×1.5 直通接头 1

8 0000-000044-00 Washer ø14 组合垫圈 1

9 2125-430000-3B Metallic Oil Pipe Assembly 硬管总成 1

10 2125-450000-3A Metallic Oil Pipe AssemblyⅠ 硬管总成Ⅰ 1

11 2706-162000-10 Joint M16×1.5-M20×1.5 铰接接头 1

12 See Form 6.2 Hose 门架油管 1

13 2701-161600-00 Joint M16×1.5-M16×1.5 直通接头 2

14 0000-000109-00 Screw M8×16 螺钉 3

15 0000-000159-00 Lockwasher ø8 弹垫 3

16 0000-000176-00 Flatwasher ø8 平垫 3

Lifting Height

起升高度（mm）

Hose Part No.

油管编号

4000 2125-440000-3A-01

4500 2125-440000-3A-02

42

0609 Lifting Cylinder,Freedom

自由起升油缸

Form 6.3

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 0000-000045-00 Ring Wiper 55×63×5-6.5 防尘圈 1

2 0000-000684-00 Collar 55×65×3 挡片 1

3 0000-000046-00 Rod Packing 55×65×6 YX密封圈 1

4 2125-420002-30 Cap 导向套 1

5 0000-000685-00 O-ring 65×3.1 O形圈 1


7 2125-420003-30 Ring Back Up 70×65×25 支撑环 1

8 See Form 6.3 Cylinder 缸体 1

9 0000-000518-00 Screw M5×6 螺钉 1

10 2125-410003-30 Washer 紫铜垫 1

KIT 2125-2ZGSeal Kit for Lifting Cylinder,freedom

(include item1,3,5 )

自由起升油缸修理包

（包含序号 1，3，5）1

Lifting Height


Cylinder Part No.

油缸零件编号

Piston Rod

活塞杆

Cylinder

缸体

4000 2125-420000-30-01 2125-420001-30-01 2125-421000-30-01

4500 2125-420000-30-02 2125-420001-30-02 2125-421000-30-02

43

0610 Lifting Cylinder

升降边缸

Form 6.4

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 0000-000084-00 Ring Wiper 35×43×5-6.5 防尘圈 1

2 0000-000085-00 Rod Packing 35×45×6 YX密封圈 1

3 2125-410004-30 Cap 导向套 1

4 0000-000519-00 O-ring 48×3.1 O形圈 1


6 2125-410005-30 Bushing 套 1

7 0000-000520-00 Retainer Ring ø24 挡圈 1

8 2125-410002-30 Ring Back Up 支撑环 1

9 See Form 6.4 Cylinder 缸体 1

10 2125-410006-30 Pin 定位销 1

11 0000-000518-00 Screw M5×6 螺钉 1

12 2125-410003-30 Washer 紫铜垫 1

13 0000-000609-00 O-ring 52.5×3.1 O形圈 1

KIT 2125-2BGSeal Kit for Lifting

Cylinder

起升油缸修理包

（包含序号 1，2，4，,13）1

Lifting Height


Cylinder Part No.

油缸零件编号

Piston Rod

活塞杆

Cylinder

缸体

4000 2125-410000-30-01 2125-410001-30-01 2125-411000-30-01

4500 2125-410000-30-02 2125-410001-30-02 2125-411000-30-02

44

0611 Tilt Cylinder

倾斜油缸

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 58603-15T11 Ear 耳环 1

2 3218-810008-00 Bearing GE30ES 关节轴承 1

3 0000-000849-00 Elastic CollarΦ47 孔用挡圈 1

4 0000-000850-00 Bolt M14×1.5×45 螺栓 1

5 0000-000233-00 Lockwasher Φ14 弹垫 1

6 0000-000229-00 Nut M14×1.5 螺母 1

7 3218-810002-00 Dust Seal 防尘圈 1

8 3218-810006-00 O-Sing O型圈 1

9 58605-15T11 Snap Ring 挡片 1

10 3218-810005-00 Seal 轴用密封圈 1

11 58602-15T11 Guide Ring 导向套 1

12 3218-810001-00 Bearing 无油轴承 1

13 3218-810003-00 O-Ring O型圈 1

14 58601-15T11 Piston Rod 活塞杆 1

15 58604-15T11 Wear Ring 支撑环 1

16 3218-810004-00 Seal 孔用密封圈 2

17 58607-15T11 Cylinder Body 缸筒 1

18 3218-810007-00 Bearing 3040 无油轴承 1

19 GB/T1153 Grease Cup M10×1 油杯 1

KIT 3215-3QG油缸修理包

（包含 8,10,13,16）

Seal kit for cylinder

（Include item8,10,13,16）1

45

0612 Fork Frame

货叉架

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 0000-000221-00 Bolt M12×30 螺栓 4

2 0000-000060-00 Lockwasher ø12 弹垫 4

3 0000-000373-00 Flatwasher ø12 平垫 4

4 2125-632000-00 Blocking Shelf 挡货架 1

5 2125-631104-00 Screw 调节螺钉 4

6 2125-612007-00 Snap Ring 止松片 4

7 2125-612002-00 Assistant Roller 支架总成 4

8 2125-612001-00 Main Roller 主滚轮总成 4

9 2125-612005-00 Dust Snap 防尘片 4


11 3712-621000-30 Fork Frame 货叉架 1

12 2125-630001-00 Fork 货叉 2

13 2125-630001-10 Pin Assembly 提拔销总成 2


46

0613 Chain Assembly

链条总成

Form 6.5

Index

序号

Part No.

零件编号

Part Name

零件名称

No.

数量

Applied Date

适用日期

Remark

备注

1 2125-640001-00 Bolt 链条螺栓 1

2 0000-000187-00 Nut M16×1.5 螺母 3

3 0000-000188-00 Cotter Pin ø3.2×20 开口销 2

4 2125-640002-00 Pin 销轴 2

5 See Form 6.5 Chain Assembly 链条总成 1

6 2125-640003-00 Chain Anchor 链条接头 1

7 0000-000686-00 Cotter Pin ø3.2×32 开口销 1

8 0000-000176-00 Flatwasher ø8 平垫 2

Lifting Height


Standard of chain

链条规格

Part No.

链条编号

2-Stage Mast

2430 85 2125-640000-00-012630 91 2125-640000-00-022930 99 2125-640000-00-033230 107 2125-640000-00-043430 111 2125-640000-00-053530 115 2125-640000-00-063630 117 2125-640000-00-073830 123 2125-640000-00-084090 129 2125-640000-00-09

Lifting Height


Standard of chainⅠ

链条Ⅰ规格

Part No.

链条Ⅰ编号

Standard of chainⅡ

链条Ⅱ规格

Part No.

链条Ⅱ编号

3-Stage Mast4000 55 2125-651000-30-01 85 2125-652000-30-01

4500 63 2125-651000-30-02 97 2125-652000-30-02

47

Form I （附表 I）Electrical connectors （电器接插件）:

Index

序号

Picture

图片

Part No.

零件编号

Part Name

零件名称

Remark

备注

1 0000-001060-E0 Plug Spring 插簧For Wire

0.5mm2

2 0000-001063-E0 Plug 插片

Inradium:

3.2mm

4.2mm

3 0000-001106-E0 Round Terminal 圆形端子

For Wire

1-Ø6

1-Ø8

4 0000-001107-E0 Round Terminal 圆形端子

For Cable

8-Ø6

16-Ø6

16-Ø8

16-Ø10

5 0000-001070-E02# Female

Connector,MolexMolex两芯母头

With Female Pin

带母针

6 0000-001071-E04# Female

Connector,MolexMolex四芯母头

With Female Pin

带母针

7 0000-001095-E06# Female

Connector,MolexMolex六芯母头

With Female Pin

带母针

8 0000-001072-E08# Female

Connector,MolexMolex八芯母头

With Female Pin

带母针

48

Index

序号

Picture

图片

Part No.

零件编号

Part Name

零件名称

Remark

备注

9 0000-001073-E0 12# Female Connector,Molex Molex十二芯母头With Female Pin

带母针

10 0000-001074-E0 14# Female Connector,Molex Molex十四芯母头With Female Pin

带母针

11 0000-001075-E0 20# Female Connector,Molex Molex二十芯母头With Female Pin

带母针

12 0000-001076-E0 2# Male Connector,AMP AMP两芯公头With Male Pin

带公针

13 0000-001077-E0 3# Male Connector,AMP AMP三芯公头With Male Pin

带公针

14 0000-001078-E0 4# Male Connector,AMP AMP四芯公头With Male Pin

带公针

15 0000-001080-E0 2# Female Connector,AMP AMP两芯母头With Female Pin

带母针

16 0000-001081-E0 3# Female Connector,AMP AMP三芯母头With Female Pin

带母针

49

Index

序号

Picture

图片

Part No.

零件编号

Part Name

零件名称

Remark

备注

17 0000-001082-E0 4# Female Connector,AMP AMP四芯母头With Female Pin

带母针

18 0000-001079-E0 6# Male Connector,AMP AMP六芯公头With Male Pin

带公针

19 0000-001084-E0 6# Female Connector,AMP AMP六芯母头With Female Pin

带母针

20 1120-500009-00Connector Battery

REMA SR-175A电源接插件

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