Z3 Parts Manual - Ferris Mowers

18
REV. March 2018 US Patents 7,841,044,B1 9,650,024,B2 Commercial Debris Blower Z3 Parts Manual S/N Z18896 and Higher CAUTION PINCH POINT

Transcript of Z3 Parts Manual - Ferris Mowers

Page 1: Z3 Parts Manual - Ferris Mowers

REV. March 2018

US Patents7,841,044,B19,650,024,B2

Commercial Debris Blower

Z3 Parts ManualS/N Z18896 and Higher

CLOSE ALL

CAUTIONPINCHPOIN

T

KEEP HANDS AND FEET AWAY

Page 2: Z3 Parts Manual - Ferris Mowers

Part Description Quantity Number

Part Description Quantity Number

2 2018 Z3 Parts Manual - S/N Z18896 and Higher

Decals Hurricane PowerDECALS

1 X3-16-4201 Front Logo Decal 12 ZP15025 Data Plate 13 ZP4210 Joystick Dash Decal 14 425-4205 Hot Decal 15 X3-16-4202 Left/Right Upright Decal 26 ZP15024 Safety Cover Decal 17 425-4208 Pinch Decal 2

8 425-4209 Hydro Decal 19 425-4206 Danger Decal 5

10 425-4204 Made in the USA Decal 111 425-4211 Dash Controls Decal 112 314-17-42100 Trans Bypass 213 X3-4213 Emergency Brake Release 114 ZP4220 EPA Data Decal 1

Page 3: Z3 Parts Manual - Ferris Mowers

2018 Z3 Parts Manual - S/N Z18896 and Higher 3

Hurricane Power DecalsDECALS

MADE WITH PRIDE

IN THE U.S.A.

EMERGENCY BRAKE RELEASE

LIFT LEVERX3-4211

KEEP HANDS AND FEET AWAY

CAUTIONPINCHPOINT

HYDROSTATIC OIL FILL

USE ONLY MOBIL 115W-50 SYNTHETIC

DO NOT OVERFILLZ3-4209

FORWARD

REVERSE

FORWARD

REVERSE

DANGERWARNING

DO NOT OPERATE THIS EQUIPMENTWITHOUT PROPER AUTHORIZATION

AND TRAINING. IT IS THE OPERATOR’SRESPONSIBILITY TO READ ANDCOMPLETELY UNDERSTAND ALL

DANGERS, WARNINGS, CAUTIONS ANDINSTRUCTIONS ON THE EQUIPMENTAND IN THE OPERATOR’S MANUAL.

PARKING BRAKEP

RED DOTTED LINE = BRAKE AUTOMATICALLY ENGAGEDGRAY FILL = BRAKE AUTOMATICALLY DISENGAGED

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MODEL: Z3 SERIAL: XXXXXXXXXScan: Text:

MUSKEGON, MI

to 1-844-411-4741and receive a weblink

US PATENT: http://hurricane-power.info/z3

CLOSEALL

EMISSIONS CONTROL INFORMATION

THIS EQUIPMENT MEETS U.S. EPA EVAP STANDARDSFOR SMALL OFF-ROAD ENGINES FOR

2018 MODEL YEAR.EPA EVAP Family: JHURPNHEQOM1

- Hurricane Inc. -

DOM:01-02-03-04-05-06-07-08-09-10-11-12 2017-2018-2019

Month Year

14

Page 4: Z3 Parts Manual - Ferris Mowers

Part Description Quantity Number

Part Description Quantity Number

4 2018 Z3 Parts Manual - S/N Z18896 and Higher

Chassis Hurricane PowerCHASSIS COMPONENTS

1 ZF17452 Dash 12 15102 1/4-20 x 3/4 Flange Bolt 103 15101 1/4-20 Flange Nut 124 ZFT17451 Dash Front Panel 15 15108 5/16-18 x 3/4 Flange Bolt 66 112-18-1812 Pad 17 15112 3/8-16 x 3/4 Flange Bolt 248 15109 5/16-18 x 3/4 Carriage Bolt 129 ZFT17433 Joystick Upright, Left 1

10 15107 5/16-18 Flange Nut 611 15111 3/8-16 Flange Nut 2212 15046 1/2-13 Flange Nut 413 15061 1/4-20 Riv-Nut 214 X310-T2006 Right Side Plate Tie Down 115 X310-T2018 Left Side Plate Tie Down 116 15056 1/2-13 Nylock Jamb Nut 117 16-T30502 Reverse Stop 118 425-16-11100 Rubber Mount 419 X310-2011 Foot Pad 120 ZF15010 Upper I-Beam Mount 221 ZF15008 Front Chassis Frame 122 16-T30501 Forward Stop 123 ZFT17432 Joystick Upright, Right 124 ZFT15007 Motor Box 125 X3-1445 Skid Plate 126 15136 1 x 10 Gauge 4 Machine Bushing 27 15161 Plastic Grease Cap 228 15139 3/4-10 Nylon Jamb Nut 229 15581 5/8-11 Nylock Nut 230 109-17-7011 Caster Bearings 431 ZP15027-5 Caster Wheel & Tire 2 with Bearing 32 ZP15028 Bolt 5/8-11 x 8.5" 233 ZFT15026 Caster Fork 2

34 ZFT15029 Front End Frame Assembly 135 0117-162024 Plastic Bushing 436 15137 3/4 Machine Bushing 237 X3-14-3017 Hydro 90° Bracket 238 ZF15009 Rear Chassis Frame 139 ZF15013 Toe Kick 140 15062 3/8-16 x 1 Flange Bolt 1241 15064 1/2-13 x 1-1/4 Flange Bolt 442 15157 5/16-18 x 1/2 Self 2 Tapping Screw 43 XF1743 Bottom Chassis Bracket Left 144 ZF15051 Hydro I-Beam 145 ZF15014 Belt Guard 146 ZF17442 Relay Mount Bracket 147 X3-1440 Neutral Centering Bracket 248 X3-T1454 Battery Door 149 X3-1455 Motor Box Spacer 250 15313 1/4-20 x 1/2 Cap Screw 1 With Plastic Knob51 5187 Rubber Grommet 252 17109 1/4-20 x 3/4 Carriage Bolt 453 ZF17043 Headlight Mount “L” Bracket 254 ZF1445 Debris Guard 155 16-2002 Front End Torsion Plate 156 16-2003 Rubber Cord (Set of 4) 157 16012 #8-32 x 3/8 Phillips 4 Head Screw 58 16106 #8-32 Keps Nut 459 XF1740 Bottom Chassis 1 Bracket Right60 ZP16225 5/16-18 x 2-1/4 Flange 4 Hex Bolt 61 17107 5/16-18 Serrated 4 Flange Nut 62 XF1745 Forward Debris Guard 1

Page 5: Z3 Parts Manual - Ferris Mowers

2018 Z3 Parts Manual - S/N Z18896 and Higher 5

Hurricane Power ChassisCHASSIS COMPONENTS

REFER TOBLOWERCOMPONENTS

41

12

55

56

56

46

REFER TOELECTRICALCOMPONENTS

1654

257

2

221

13

2

57

58

3

3

3

4

5

6

5

2

8

1713

47

2

2

252

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14

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1038

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50 51

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373029

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2728362635

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Page 6: Z3 Parts Manual - Ferris Mowers

Part Description Quantity Number

Part Description Quantity Number

6 2018 Z3 Parts Manual - S/N Z18896 and Higher

Fuel and Throttle Hurricane PowerFUEL AND THROTTLE COMPONENTS

1 ZP18033 Fuel Cap 12 ZF18034 Fuel Tank 13 15091 1/4-20 x 3/4 FPHMS 44 15101 1/4-20 Flange Nut 45 N/A Zipties 136 ZP15038 Fuel Line (4") 27 1101-73805 Ball Valve Fuel Shutoff 18 ZP15039 Fuel Line (6") 19 1101-73811 Fuel Pickup 1

10 15090 10-32 BT Hex Screw 4

11 425-1041-76010 Throttle/Choke Cable 212 15036 Fuel Line (2-1/2") 313 110-17-5403 Fuel Filter 114 X3-TL522 Plastic Elbow 115 110-17-5407 1/4 x 3/16 Reducer 116 110-17-5404 Emissions Filter 117 110-17-5405 Check Valve 118 110-17-5406 1/4 Tee 119 N/A Fuel Line (5") 1

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2018 Z3 Parts Manual - S/N Z18896 and Higher 7

Hurricane Power Fuel and ThrottleFUEL AND THROTTLE COMPONENTS

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2

4

13

19

12

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Page 8: Z3 Parts Manual - Ferris Mowers

Part Description Quantity Number

Part Description Quantity Number

8 2018 Z3 Parts Manual - S/N Z18896 and Higher

Hydro Hurricane PowerHYDROSTATIC COMPONENTS

1 139530 Control Grip 9" 22 15162 3/32" Cotter Pin 43 14-40-2011 Control Handle 24 15140 1/4-28 Nylock Nut 45 15315 1/2 x 4-1/2 Clevis Pin 26 0117-081216 Plastic Bushings 87 X3-1437 Lower Control Switch 1 Bracket Right 8 X3-1438 Lower Control Switch 1 Bracket Left 9 15081 1/4-28 Right Hand Nut 2

10 2500-2100 1/4-28 x 21" Rod 211 15086 1/4-28 Left Hand Nut 212 103-17-4635 1/4-28 x 3" Turnbuckle 213 ZP16054 4-1/2" Control Rod 214 106-17-4637 1/4-28 Ball Joint LH 215 X3-1520 Transmission Control Arm 216 ZF15048 Hydro Tank Bracket 117 103-17-4429 Ball Stud 418 15107 5/16-18 Flange Nut 619 ZP15047 Hydro Tank 220 15102 1/4-20 x 3/4 Flange Bolt 421 15101 1/4-20 Flange Nut 422 15083 Oetiker Clamp 423 ZP15050 Hydro Hose 224 HU002 Hydro Fitting 225 ZP15018 Oil Drain 126 ZP15049 Hydro Neutral Release 2 Cable 27 15111 3/8-16 Flange Nut 1228 15087 3/8-16 x 2-1/2 Flange Bolt 829 15072 3/8-16 x 9-1/2 Hex Bolt 130 X3-1436 Hydro Spacer Tube 131 15060 1/2 x 2-1/2 Clevis Pin 2

32 16127 #98 Idler Spring 133 15303 1/2-13 x 2 Hex Bolt 234 17-4101 Idler Pulley 135 15124 1/2 SAE Flat Washer 136 15046 1/2-13 Flange Nut 137 ZF15052 Idler Arm 138 ZP17013 MufflerKit 139 ZP17012 MufflerClamp 140 107-17-3213 5/16-18 x 1/2" Set Screw 241 15054 1/4 x 1-1/4 Key Stock 142 ZP15019 Drive Pulley 143 ZP15017 Drive Belt - A51 144 ZP15020 Engine - Vanguard 35 HP 145 ZF1644 Spacer Plate 146 103-17-4633 1/4-28 Right Hand 2 90 Knuckle 47 425-103-174430 Dampener 248 ZP15041 Dampener Ball Stud 4 (Not Shown) 49 X3-72123ZT Fan Pulley Kit 250 LPRP-19XX Right Hydro Pump 151 HPRP-19XX Left Hydro Pump 152 ZP15016-5 22 x 11-10 Drive 2 Tire and Rim 53 15088 1/2-20 Lug Nut 854 15082 5/16 Lock Washer 255 103-17-4431 Dampener Clip 456 425-52114 Hydro Oil Filter 257 15047 1/2-13 Nylock Nut 158 15062 3/8-16 x 1 Serrated 4 Flange Bolt 59 15109 5/16-18 x 3/4" Carriage Bolt 260 15112 3/8-16 x 3/4" Flange Bolt 2

Page 9: Z3 Parts Manual - Ferris Mowers

2018 Z3 Parts Manual - S/N Z18896 and Higher 9

Hurricane Power HydroHYDROSTATIC COMPONENTS

33

FAN AND PULLEY KIT #49 3

REFER TO ELECTRICALCOMPONENTS

REFER TO ELECTRICALCOMPONENTS

REFER TO CHASSISCOMPONENTS

REFER TO CHASSISCOMPONENTS

REFER TO CHASSISCOMPONENTS

946676

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31

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2020

2020

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1112913 11

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Page 10: Z3 Parts Manual - Ferris Mowers

Part Description Quantity Number

Part Description Quantity Number

10 2018 Z3 Parts Manual - S/N Z18896 and Higher

Brakes Hurricane PowerBRAKE ASSEMBLIES

1 15306 1/4-20 x 2 Phillips Head 1 Machine 2 15307 1/4-20 x 2 Hex Bolt 13 15128 #29 Extension Spring 14 15308 #21 Compression Spring 15 15309 #29 Compression Spring 16 15165 1/4-20 x 1-3/4 Phillips 2 Head Machine Screw 7 15101 1/4-20 Flange Nut 58 15067 1/4-20 Nylock Nut 29 15316 1/4 Flat Washer 3

10 15310 5/16 x 1/2 Shoulder Bolt 1

11 X3-1511 Brake Backing Plate 112 X3-1512 Brake Cam 113 X3-1513 Brake Spacer Bar 114 X3-1514 Cam Cover Plate 115 ZF15053 Brake Release Arm 116 X3-1516 Brake Gear Rack 117 X3-1517 Brake Lever Arm 118 X3-1518 Switch Mounting Plate 119 X3-1519 Hydro Brake Arm 220 15102 1/4-20 x 3/4 Flange Bolt 321 153101 5/16 x 1-1/4 Shoulder Bolt 2

Page 11: Z3 Parts Manual - Ferris Mowers

2018 Z3 Parts Manual - S/N Z18896 and Higher 11

Hurricane Power BrakesBRAKE ASSEMBLIES

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REFER TOCHASSISCOMPONENTS

REFER TOELECTRICALCOMPONENTS

2012

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Page 12: Z3 Parts Manual - Ferris Mowers

Part Description Quantity Number

Part Description Quantity Number

12 2018 Z3 Parts Manual - S/N Z18896 and Higher

Blower Hurricane PowerBLOWER COMPONENTS

1 XF1724 RightDeflectorCoverPlate 12 ZFT15015 SafetyCover 13 15108 5/16-18x3/4FlangeBolt 64 X310-2036 Spacer 45 15165 1/4-20 x 1-3/4 4 PhillipsHeadScrew6 ZP17092 7/16-20x1-1/2HexBolt 17 425-1091-2009 ImpellerWasher 18 ZF15018 Impeller 19 ZFT15006 BlowerHousing 1

10 15098 7/16LockWasher 111 15067 1/4-20NylockNut 112 15104 1/4-20x1-1/4Phillips 4 HeadScrew13 101-16-2029 RackSpacer 114 15158 DeflectorLockPin 115 15101 1/4-20FlangeNut 1916 101-17-6427 SafetyClip 217 0117-081216 1/2Bushing 818 101-16-1821 DeflectorRack 1

19 15124 1/2SAEWasher 220 15103 1/4-20x1-1/2FlangeBolt 321 Z1415001 DeflectorSupportRod 122 15080 1/4"LockWasher 423 X310-2052 DeflectorSpacerPlate 224 XF1839 UniversalDeflectorGear 225 15164 DeflectorCoverSpacer 426 101-10-2028 RackKeeper 127 15102 1/4-20x3/4FlangeBolt 528 X310-2040 ForwardDeflectorPin 229 ZF15002 RightDeflector 130 15055 3/8x3/8x4"KeyStock 131 X310-2043 ForwardDeflector 1 MotorMount32 ZF15158 DeflectorLockPin 1 RetainingCable33 ZF15003 ForwardDefector 134 ZF15004 LeftPowerDeflector 135 ZF15005 LeftSlaveDeflector 1

Page 13: Z3 Parts Manual - Ferris Mowers

2018 Z3 Parts Manual - S/N Z18896 and Higher 13

Hurricane Power BlowerBLOWER COMPONENTS

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REFER TOELECTRICALCOMPONENTS

REFER TOELECTRICALCOMPONENTS

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1515

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Page 14: Z3 Parts Manual - Ferris Mowers

Part Description Quantity Number

Part Description Quantity Number

14 2018 Z3 Parts Manual - S/N Z18896 and Higher

Electrical Hurricane PowerELECTRICAL COMPONENTS

1 106-17-4001 U1 Battery 12 X3-18-1802 Positive Battery Cable 13 X3-18-1803 Negative Battery Cable 14 104-17-5205 Tach 1 106-18-1804 Tach Harness 15 ZP173007 Joystick (With Harness) 16 ZP17884-1 Secondary Harness 17 ZP17880 Fuse Holder 18 104-17-5610 Ignition Switch (Snap In) 19 X3-4090 Safety Switch (1 PR) 1

10 104-17-5608 Ignition Switch Key 111 101-17-5612 Safety Switch 2P 312 16100 Battery Strap 113 104-17-2805 Warning Light 1

14 ZP2817 Control Module 115 17109 1/4-20 Carriage Bolt 216 101-18-1802 DeflectorMotorLeft 117 ZF1750 Headlight 118 ZP17884 Main Wiring Harness 119 15106 10-32 Keps Nut 1220 15107 5/16-18 Flange Nut 221 15105 10-32 x 3/4 Machine Screw 1222 15108 5/16-18 x 3/4 Carriage Bolt 223 15101 1/4-20 Flange Nut 224 314-0618-255R DeflectorMotorRight 325 ZP17480 15 Amp Self-Resetting 1 Breaker 26 314-15-15147 5/16" Flat Washer 1

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2018 Z3 Parts Manual - S/N Z18896 and Higher 15

Hurricane Power ElectricalELECTRICAL COMPONENTS

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Page 16: Z3 Parts Manual - Ferris Mowers

16 2018 Z3 Parts Manual - S/N Z18896 and Higher

Electrical Schematic Hurricane PowerELECTRICAL SCHEMATIC

101-17-5612LIMIT SWITCH CONN 2

PARK BRAKE MOTOR 1 2 3 4

PARK BRAKE MOTOR12

1PR X3-4090LIMIT SWITCH

PARK BRAKE MOTOR 1 2

CONN 4

ENGINE

1 2 3 4 5CONN 6

104-17-561002969789 IGNITION SWITCH

1 2 3 4 5 6 76 7 8

JOYSTICK

All connectors as viewed from wire side

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2

1

2

1 2

3 4

46

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31 2

Connector 6 Connector 4

Connectors2, 7, 8

Connector 3 Connectors1, 10, 11, 12

BLK

WH

TR

ED

/OR

NR

ED

BLU

BLK

OR

NY

EL

BLU

/RE

D

WH

TR

ED

OR

N

ORN/RED

ORN

BLU/WHT

ORNORN

ORN

RED/WHTTAN

ORN/BLK

RED

PN

KP

NK

GRADK PUR

GR

NG

RN

GR

N/B

LKLT

BLU

1 2 3 4

5 6 7 8

CONN 3

CONN 1

Page 17: Z3 Parts Manual - Ferris Mowers

2018 Z3 Parts Manual - S/N Z18896 and Higher 17

Hurricane Power Electrical SchematicELECTRICAL SCHEMATIC

CON 11

DEFLECTOR FRONT101-18-1802

1

2

CON 12

DELFECTOR RIGHT314-0618-255R

1

2

104-17-2805WARNING LAMPLOW OIL

1 2CONN 8

101-17-5612OPR PRESENCE

1 2 3 4CONN 7 101-17-5612

OPR. PRESENCE

1 2 3 4

X3-84422WORK LIGHT

1 2

CON 10

DEFLECTOR LEFT314-0618-255R

1

2

GROUNDENGINE CHASSIS

MOTORREVERSINGMODULE

PU

R PU

R

RE

D/O

RN

BLK

YE

L

PN

KG

RN GR

NO

RN

/RE

DO

RN

/RE

D

OR

N/W

HT

GR

N

BLK

BRNTAN

RED/BLKBRN RED/WHTTAN

BLU/WHT

BLU/BLKBLU/WHT

BLU/BLK

RED/BLK

GRADK PUR

ORN/REDBLU/RED

PNK

ORN

TAN

BLK

GRN/BLK

BLU/WHTRED/WHT

ORN/BLK

RED/WHT

LT BLUBLU

GRA

BLK

DK PUR

Page 18: Z3 Parts Manual - Ferris Mowers

Muskegon, MI