www.raviplastic.com

YOUR PARTNER FOR CUSTOM PLASTIC INJECTION

MOULDING & COMPLEX ENGINEERING SOLUTIONS

Ravi Plast Mold Private Limited (previously known as Ravi Plastic) an ISO 9001:2008 company is a well known name for manufacturing of engineering plastic parts since last 3 decades. Our manufacturing facility spread over 20,000 sq ft with dedicated sections for Design, Tooling, Production, Testing, Welding and Assembling facility of plastic parts.

l

l

l

l

l

We have successfully developed more than 1500 products.We offer a full range of precision injection moulding technologies including insert and over-moulding utilizing state-of-the art equipment.Our facilities and experienced man-power process all type engineering plastic materials including high temperature materials like PEEK, PPS, PPA, PEI, Nylon 46 etc.We follow a PPAP method assuring adherence to quality process and delivering quality products.We are reliable for your “Just-in-time delivery” requirements.

We manufacture and assemble complex plastic injection-moulded parts which are highly engineered with narrow tolerance for leading domestic and international original equipment manufacturers (OEM) of different market segments.

Market Segment

Automotive Oil & Gas

Electrical &

ElectronicsSanitary

Medical Textile

Engineering

Industries

From Concept to End Product

Customers team up with us, to convert their initial concepts into innovative, highly functional products. Our design team make a model and validate by using finite element analysis and flow analysis.

Our experienced and innovative engineering team offer’s a Cost-Effective and Superior Replacement for Conventional Parts made from Metal and Wood by Engineering Plastic Components.

Our Expertise

Metal & Wood

Replacement

By Engg. Plastic

ABOUT US

e strive to deliver the ultimate customer experience through Wour commitment to innovation, precision, and consistency.

l Injection moulding machines ranging from to and moulding to capacity

component.

150 KN3600 KN 0.02 g 1400 g

l Processing capabilities of high temperature plastics, such as PEEK, PEI, Nylon 46, PPS, PPA

l We specialize in making custom, critical-use plastic parts or products with tolerance as narrow as 0.05 mm.

l Our advanced level of injection molding process relies on our deep knowledge of material behavior, trained work force and advanced injection molding equipment and controls. Our plastic injection molding process is ideal for making high-performance, complex products from materials that require the highest precision.

INJECTION MOULDING

Stress Analysis

orking together early in the design process results in the best Wpossible product at the lowest possible cost.

INDUSTRY LEADING ENGINEERS SAVE TIME AND MONEYThe products we make are often complex in design require as per tolerance, the best way to optimize the design process is getting us involved in the earlier stage of the project. This is the perfect time to combine the client’s vision of how they want the product to perform with our own deep knowledge of technology, material science, and manufacturability.

Flow Analysis

PRODUCT DESIGNING

“IT IS THE EXECUTION OFTHE IDEA WHICH MAKES

YOU SUCCESSFUL”

WE WORK ON

YOUR INPUT

ü

ü

ü

ü

ü

ü

DesignFunctionAestheticPerformanceHuman FactorsTooling Options

ü

ü

ü

ü

Product DesignMaterial SelectionEconomic FeasibilityManufacturability Criteria

WE VALIDATE

ü

ü

ü

Finite Element Analysis (FEA)Mould Flow AnalysisRapid Prototyping

MOULD MANUFACTURING

Our team will design and manufacture the best mould based on your input and our suggestions. We have a system capable of monitoring and management of customers molds at any hour of the day, throughout our organization.

We believe that a quality part comes from a quality mould and good moulds design. Our engineering teamvalidate CAD data & with the help of mould flow facility we provide feedback on possible quality issues orareas in need of improvement to produce exceptional quality parts.

YOUR INPUT

OUR SUGGESTION

WE WORK

ü

ü

ü

ü

Mould DesigningMould ManufacturingDebugging the MouldMould Proving

ü

ü

ü

ü

No. of CavitiesMechanismSelection of Tool SteelMould Structure Design

ü

ü

ü

ü

ü

Mould LifeMaterial to be MouldedFinish Quality NeededComplexity of the PartSize of the Production Run

Day 1 2 3 4 5 6 7 8 9 10

Date 7 8 9 10 11 12 13 14 15 16

07.09.2014 10.09.2014 Plan

Act.

10.09.2014 12.09.2014 Plan

Act.

12.09.2014 20.09.2014 Plan

Act.

18.09.2014 28.09.2014 Plan

Act.

21.09.2014 24.09.2014 Plan

Act.

25.09.2014 28.09.2014

24.09.2014 28.09.2015 Plan

Act.

25.09.2014 30.09.2014 Plan

Act.

01.10.2014 10.10.2014 Plan

Electrode CNC

Machinnig

All mould tool & hardwear order

Premachining

Conventional

05.08.2014 2nd week1st week

1 Part & Tool Design

2

Finish DayStart DaySi.n

oSchedule

Core Cavtiy EDM

wire cuting

7

Mold base order

Core Cavity

Insert Order

5

4

3

Electrode Material

order

8

Mould Base CNC

Machining

6

9Mould Base

Assembly

Part name :- NOZZEL BOOT-01

Tool Maker : Ravi Plast Mold PVT.LTD.Customer : Midco

Mould No.: 4218

POST MOULDING

l The more services a vendor can provide, the greater the value to the customer. That means better communication, higher product quality, lower cost, faster time to market and rapid response time for re-design needs or market shifts.

l Working with key suppliers that are vertically integrated and provide multiple services also shortens the customer’s supply c h a i n , re d u c i n g r i s k a n d improving cost efficiencies.

l Post-moulding, value-added services, sometimes referred as secondary operation, are an important part of our value proposition to customers. These services optimize our ability to deliver cost-effective solutions to c o m p l e x m a n u f a c t u r i n g challenges and include.

l Our production services cover the full life cycle of the part or product-from design through assembly and packaging.

CHROME PLATING WELDING

PRINTING

e are one stop solution provider for all type of engineeringWrequirements from concept to end products.

ASSEMBLY CNC MACHINING

TESTING BRUSHING

TRUSTED US ON OUR CAPABILITES & QUALITY

4 0 0 3 P h a s e - I V , G . I . D . C , V a t v a , Ahmedabad - 382 445, Gujarat, India.

+91-79-2584 0863, +91-79-2584 1170

contact@raviplastic.com

www.raviplastic.com