Hyangsun Han and Hoonyol Lee Kangwon National University, KOREA
YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic...
Transcript of YONGKWANG FLEXIBLE IND. CO., LTD. · Doosan Heavy Industries Co., Ltd. Sohar HRSG Non-Metallic...
YONGKWANG FLEXIBLE IND. CO., LTD.
Content1. Company Introduction2. Company History3. General Information4. Organization5. HSE Performance Statistics6. Quality Assurance7. Certificates8. Patents9. Main Products10. Application11. Manufacturing Equipments12. Main Customers13. Major Experience List14. Our Products
1. Company Introduction
Since YONGKWANG was established in 1977, in Incheon, Korea as a manufacturer of Expansion Joint AND Flexible Tubes for the markets, our “MISSION” has been to satisfy our customers’ needs using the latest technology and materials available.As a leader in the development, design and manufacture of new and innovative products for these markets today, our Sales, Customer Service, Product Development and Manufacturing staff have many years of experience, and are trained to insure that the products offered by YONGKWANG will meet your needs at a fair and competitive price and are delivered in a timely manner.
Our skilled staff specializes in pipe motion technology with extensive background in the production of expansion joints, compensators and flexible tubes which enables us to engineer efficient systems to meet customers' specialized needs.At YONGKWANG, we understand very well that our future is dependent on our ability to satisfy our customers’ requirements and add value to their process through the reliability, consistency and innovation offered by the expansion joints we supply. We want to be your primary source for all of these expansion joints that are manufactured in the world.YONGKWANG continues to stand for what is best in the Expansion Joint field and the continued success of our company has and will be reliant on our great care in generating products of the highest possible quality.
2. Company HistoryAug. 1977 Established Yongkwang Flexible Hose as a manufacturers of the
Expansion Joints and Flexible JointsDec. 1985 Won Korea Standard MarksMay 1986 Approved by POSCO(Pohang Iron and Steel Co., Ltd.)Jan. 1987 Approved by Korean Register of Shipping(KR)Aug. 1990 Approved by KEPCO(Korea Electric Power Company)Dec. 1994 Approved by KEPCO for Nuclear Power PlantNov. 1997 Won “100 PPM(Parts per Million)” Quality CertificationJul. 1999 Won ISO 9001 Certificate (BS EN ISO 9001/ KSA 9001)Feb. 2003 Won AS/ NZS ISO 9001:2000 Quality System CertificationNov. 2006 Award of Million Dollars Export TrophyFeb. 2008 Won AS/NZS ISO 14001:2004 Environment Management System CertificationFeb. 2011 Approved by TAKREER in UAE(No. 908635)Nov. 2011 Approved by SABIC in Saudi ArabiaApr. 2012 Certified for ASME “U”, “S” by ASME
3. General Information
Address: 96B-16L, NAMDONG INDUSTRIAL AREA, 663-15, GOJAN-DONG, NAMDONG-GU, INCHON, KOREA
TEL: +82-31-479-6131/ +82-32-815-0106 FAX: +82-31-479-6132/ +82-32-815-1087 Home Page: http://www.yongkwang.co.kr E-mail: [email protected] [email protected] Date of Establishment: AUG. 10, 1977 Equity Capital: US$500,000 Annual Sales Volume
2011: US$7,838,000 2010: US$6,246,000 2009: US$7,107,000 Plant Area: Total 4,000 m2 (Indoor: 2,000m2, Outdoor: 2,000 m2) Personnel: Total: 45
- Management: 12- Engineer: 15- Technician: 18
Overseas Marketing
Domestic Marketing
Supervision
After Service
Marketing Quality Control Research &Design
Production Administration
C.E.O
Quality Control
In-Process Inspection
Receiving Inspection
Laboratory
Quality Assurance
Development ofNew Expansion Joint
DevelopmentOf Process.
Expansion JointsDesign
Machining
Forming
Welding
Assembling
Procurement
General Affairs
4. Organization
5. HSE Performance Statistics
Classification
2009 2010 2011
Number of
Injuries
Injuries Rate
Number of
Worker
Number of
Injuries
Injuries Rate
Number of
Worker
Numbers of
Injuries
Injuries Rate
Number of
Worker
Direct/ Management
0 0 37 0 0 40 0 0 45
Sub-Vendor 1 5.5 % 18 0 0 19 0 0 22
Overview of Accidents (2009~2011)
Type of Injuries (2009~2011)
Sub-Vendor, 2009, 1 accident: Compression
Establishment ofQuality System
Customer QualityRequirement
Review
Internal QualityAudit
QA Laboratory R & D
Quality Assurance
In-Process Inspection
Final Inspection
Quality Inspection
C.E.O
Chemical analysisby Vendors
Mechanical test.
Development ofNew Technology
DevelopmentOf Process.
Inspection- Shape- Dimension- Process
Inspection- Shape- Dimension- Hardness- NDE- Hyd. Test- Leak Test-Vacuum Test
Technical research
6. Quality Assurance
7. Certificates(ISO 9001 & ISO 14001)
7. Certificates(ASME “U’ & “S” Stamp
8. Patents
No. Description Registered Date Registered No.
1 Sealing Device of Hood 2004-01-19 0417121
2 Pre-setting and Installation Method for Bellows Cover 2007-06-26 10-0734211
3 Special Expansion Joints in the Ground 1999-04-16 0151434
4 Structure for Inlet and Exhaust Pipe 2000-03-24 0184762
5 Exhaust Pipe for Combustion Chamber 2001-08-07 0243288
6 Inlet and Exhaust Pipe for CombustionChamber 2000-09-08 0204038
7 Filter Cover Structure forHood 2002-05-30 0278239
8 Exhaust Pipe connectionStructure of Boiler 2007-05-18 20-0436107
9. Main Products
Metallic Expansion Joints- Rectangular Type Expansion Joints for Exhaust Gas of Power Plant - Free Type Expansion Joints
9. Main Products
Metallic Expansion Joints- Pressure Balance Type Expansion Joints- Hinge Type Expansion Joints- Control Ring Type Expansion Joints- Gimbal Type Expansion Joints
9. Main Products
Non-Metallic Expansion Joints for Power Plant Flexible Joints/ Tubes/ Hoses Rubber Expansion Joints
- Cooling Water- Sea Water
10. Application
11. Manufacturing Equipments
Machining Equipment- Milling Machine, Lathe, Drilling Machine- Power Press/ Hydraulic Press(Max. 800 ton)- Auto Hydraulic Bellows Forming Machine- Rolled Bellows Forming Machine(Max. 6,000 mmDia)
Cutting Equipment- Shearing Machine/ Automatic Cutting Machine
Welding Equipment- ARC/ CO2/ TIG/ SPOT Welding Machine- Automatic TIG Welding Machine
Overhead Crane & Gantry Overhead Crane Testing Equipment
- Universal Testing Machine- Rockwell Hardness Tester- Pressure/ Vacuum Test Machine
12. Main Customers
KOREA HYDRO & NUCLEAR POWER CO., LTD.
DAEWOO ENGINEERING COMPANY
SK ENGINEERING & CONSTRUCTION CO., LTD.
DAELIM INDUSTRIAL COMPANY LIMITED
13. Major Experience ListNO. CUSTOMER PROJECT NAME TYPE DATE REMARK
1 Doosan Heavy Ind. Co., Ltd. QURAYYAH CCPP PROJECT Metallic 2010-03 SEC
2 Seentec Co., Ltd. CEBU COAL FIRED POWER PLANT Metallic 2009-11
3 BHI Co., Ltd. GwangYang By PRODUCT GAS CCPP Non-Metallic 2009-10
4 Doosan Heavy Ind. Co., Ltd. Angamos & Campiche Metallic 2009-09#1, #2 240MW x
2Unit
5 Daelim Industrial Co., Ltd. SAUDI KAYAN HDPE Metallic 2009-09 SABIC
6 Doosan Heavy Ind. Co., Ltd. Brazil Metallic 2009-08
7 Doosan Heavy Ind. Co., Ltd. Cirebon Non-Metallic 2009-07 600MW x 1Unit
8 Doosan Heavy Ind. Co., Ltd. SPAIN SABON HRSG Metallic 2009-05
9 Doosan Heavy Ind. Co., Ltd. Taweelah A10 HRSG Non-Metallic 2008-12 #1, #2 ,#3 1120MW x 3Unit
10 Daelim Industrial Co., Ltd. Gun-San Thermal Power Plant Flexible 2008-12
13. Major Experience ListNO. CUSTOMER PROJECT NAME TYPE DATE REMARK
11 Doosan Heavy Ind. Co., Ltd. E-mal HRSG Metallic 2008-09 #1, #2 1400MW x 2Unit
12 Doosan Heavy Ind. Co., Ltd. Seraya HRSG Metallic 2008-08 #1, #2 756MW x 2Unit
13 Daelim Industrial Co., Ltd. Boryeong Thermal Power Plant /FGD Non-Metallic 2008.06 #1, #2 500MW x 2Unit
14 Doosan Heavy Ind. Co., Ltd. Amman East Metallic 2008.06 #1, #2 480MW x 2Unit
15 Doosan Heavy Ind.Co.,Ltd. Helon/Montoria Metallic 2008.05 400MW x 1Unit
16 Doosan Heavy Ind.Co.,Ltd. Lales HRSG Metallic 2008.02 #1, #2 800MW x 2Unit
17 Doosan Heavy Ind.Co.,Ltd. Taweelah A10 HRSG Non-Metallic 2007.11 #1, #2 ,#3 1120MW x 3Unit
18 Hanwha E&C Gun-Jang Steam Supply And Power Flexible 2007-04
19Korea Hydro & Nuclear Power
Co., Ltd. YoungGwang Nuclear Power Plant Metallic 2007-02
20 Doosan Heavy Ind. Co., Ltd. Bangpakong HRSG Metallic 2007-02
13. Major Experience ListNO. CUSTOMER PROJECT NAME TYPE DATE REMARK
21 Korea South Power Co., Ltd. Sin-Incheon Combined Cycle Metallic 2007-01 HRSG#9~16 150MW x 8Unit
22 Korea South Power Co., Ltd. Hadong Thermal Power Plant Non-Metallic 2006-11 #7, #8 500MW x 2Unit
23 STX Engine Co., Ltd. Banwol Steam Supply Rubber 2006-11
24Doosan Heavy Industries
Co., Ltd. Zawia Extension HRSG Metallic 2006-10
25Doosan Heavy Industries
Co., Ltd. Castellon IV HRSG Metallic 2006-10
26Korea South Power Co., Ltd./
Deawoo Hadong Thermal Power Plant /NOX Non-Metallic 2006-09 #1~#6 500MW x 6Unit
27 SungChang Machinery Co., Ltd. Tae-Ahn Thermal Power Plant Non-Metallic 2006-05
28 Korea West Power Co., Ltd. Tae-Ahn Thermal Power Plant Metallic 2006-02
29 Korea East Power Co., Ltd. Dang-Jin Thermal Power Plant Metallic 2006-01
30 Korea Midland Power Co., Ltd. Incheon Thermal Power Plant Metallic 2006-01 #3, #4 250MW x 2Unit
13. Major Experience ListNO. CUSTOMER PROJECT NAME TYPE DATE REMARK
31 Korea South Power Co., Ltd. Hadong Thermal Power Plant Rubber 2005-12 #3, #4 250MW x 2Unit
32 Hyundai E&C/Kangwon Boiler Zawia CCPP Metallic 2005-10
33Doosan Heavy Industries
Co., Ltd. Zawing HRSG Casing Metallic 2005-05
34 Korea South Power Co., Ltd. Nam JeJu Thermal Power Plant Metallic 2005-05 100MW x 1Unit
35Doosan Heavy Industries
Co., Ltd. Sohar HRSG Non-Metallic 2005-05
36 Daewoo E&C / Kangwon Boiler Bengahzi North Combined Cycle Metallic 2005-05
37Doosan Heavy Industries
Co., Ltd. Jebel Ali Unit 1 HRSG Metallic 2004-06 #1, #2 690MW x 2Unit
38Doosan Heavy Industries
Co., Ltd. Hagit Unit 2 Hrsg Metallic 2003-11
39Korea South-East Power
Co., Ltd. E.P Water Washing System Metallic 2003-09
40Doosan Heavy Industries
Co., Ltd. HAIFA Unit 4 HRSG Metallic 2003-09 IEC
14. Our Products
14. Our Products
14. Our Products