Wps S- Ea-6gr-01.Doc Rev2 j4662
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WELDING PROCEDURE SPECIFICATION ( WPS ) W P S No: S/EA-6GR-01 Date: 08.12.2000 Supporting PQR#: PQR-P-119-SM-00 Revision No: 2 Date: 14.09.2008 Welding Process(es): SMAW Type: Manual Code(S): AWS D1.1 (2000 Edition), SBM Specification: SO12750 SS M 19008 / A1 MATERIAL SPEC : S275JR+M, S275JR, S355JR+AR, S355J2+M, A36, A 106 Gr B, A 105, A 234 WPB ( Group I to Group I, Group 1 to Group II, Group II to Group II ) CARBON EQUIVALENT : < 0.426 DIAMETER QUALIFIED : > 600mm THICKNESS QUALIFIED : RANGE 14mm TO 42mm JOINT DESIGN ( SEE PAGE 2 OF 6, 3 OF 6, 4 OF 6, 5 OF 6, 6 OF 6 ) PREHEAT TEMP : 50 Deg C ( Minimum ) 100 Deg C Minimum for Thickness > 38mm MAX INTERPASS TEMP : 260 Deg C MEASUREMENT BY : TEMPILSTIK POST WELD HEAT TREATMENT : NA JOINT PREPARATION METHOD : FLAME CUT & GRIND BACKING : NONE, BACK GOUGING : YES(For Butt Joints), NA (For TKY Joints) WELDING POSITION : All WELDING DIRECTION : VERTICAL UP POSITIONS OF FILLET : All INTER PASS CLEANING : GRINDING / POWER BRUSHING STRINGER / WEAVE BEAD : STRINGER / WEAVE MULTIPLE OR SINGLE PASS PER SIDE : MULTIPLE CONTACT TUBE TO WORK DISTANCE : NA PEENING : NONE FILLER METALS: AWS SPECIFICATION No : A 5.1
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Wps S- Ea-6gr-01.Doc Rev2 j4662
Transcript of Wps S- Ea-6gr-01.Doc Rev2 j4662
WELDING PROCEDURE SPECIFICATION ( WPS )W P S No: S/EA-6GR-01 Date: 08.12.2000 Supporting PQR#: PQR-P-119-SM-00
Revision No: 2 Date: 14.09.2008
Welding Process(es): SMAW Type: Manual
Code(S): AWS D1.1 (2000 Edition), SBM Specification: SO12750 SS M 19008 / A1
MATERIAL SPEC : S275JR+M, S275JR, S355JR+AR, S355J2+M, A36, A 106 Gr B, A 105, A 234 WPB ( Group I to Group I, Group 1 to Group II, Group II to Group II )CARBON EQUIVALENT : < 0.426DIAMETER QUALIFIED : > 600mmTHICKNESS QUALIFIED : RANGE 14mm TO 42mm
JOINT DESIGN( SEE PAGE 2 OF 6, 3 OF 6,
4 OF 6, 5 OF 6, 6 OF 6 )PREHEAT TEMP : 50 Deg C ( Minimum ) 100 Deg C Minimum for Thickness > 38mmMAX INTERPASS TEMP : 260 Deg CMEASUREMENT BY : TEMPILSTIKPOST WELD HEAT TREATMENT : NA
JOINT PREPARATION METHOD : FLAME CUT & GRIND
BACKING : NONE, BACK GOUGING : YES(For Butt Joints), NA (For TKY Joints)
WELDING POSITION : AllWELDING DIRECTION : VERTICAL UPPOSITIONS OF FILLET : AllINTER PASS CLEANING : GRINDING / POWER BRUSHINGSTRINGER / WEAVE BEAD : STRINGER / WEAVEMULTIPLE OR SINGLE PASS PER SIDE : MULTIPLECONTACT TUBE TO WORK DISTANCE : NAPEENING : NONE
FILLER METALS:AWS SPECIFICATION No : A 5.1 AWS CLASSIFICATION : E 7018-1 SIZE OF FILLER METAL : 2.4mm, 3.2mm, 4.0mmMULTI/SINGLE ELECTRODE : SINGLEFILLER METAL ( BRAND) : LINCOLN JETWELD LH – 75 MR
WELD PASS
PROCESS FILLER METAL CURRENTTYPE /
POLARITY
AMPERE RANGE
VOLTAGE RANGE
TRAVEL SPEED RANGE
(Inch / Mit)
HEAT INPUT(Kj / Inch) MAX
CLASS DIA(mm)
ROOT SMAW E7018-1 2.4 DCRP 75 – 80 21 – 24 1.53 – 2.0 75
HOT
SMAW
E7018-1
3.2
DCRP
95 – 102 21 – 24 2.8 – 3.5 51
FILL
SMAW
E7018-1
4.0
DCRP 180 – 188 21 – 24 3.07 – 4.0 87
CAP
SMAW
E7018-1
3.2
DCRP
133 – 141 21 – 24 5.12 – 6.0 40
GMMOS:
