WPQR-SBM-029
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Transcript of WPQR-SBM-029
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BS EN ISO 15614-1:2004 + A2:2012/BS EN 288-3
Annex A Sri Binamech Engineering Sdn Bhd
Welding Procedure Qualification Record form (WPQR)
Welding procedure qualification – Test certificate
Manufacturer’s WPQR No. : WPQR/SBM-029 Examiner or examining body :
ABS Consulting (M) Sdn Bhd
Manufacturer : Sri Binamech Engineering Sdn Bhd Reference No. : SBM-029
Address : Lot 2254, Batu 23, Jalan Sungai Lalang, 43500, Semenyih, Selangor, Malaysia
Code/Testing Standard : BS EN ISO 15614-1:2004 + A2:2012 / BS EN 288-3
Date of Welding : 24th September 2015
Range of qualification
Welding Process(es) : 111 (BS EN ISO 4063:2009) (MMA)
Type of joint and weld : Full and Partial Penetration Butt Welds and Fillet Welds, Weld made from both sides and Weld with backing.
Parent Material group(s) and sub group(s) : 11-11, 11-1
Parent Material Thickness (mm) : 7.95 to 31.8 (Max)
Weld Metal Thickness (mm) : 7.95 to 31.8 (Max)
Throat Thickness (mm) : No Restriction
Single run/Multi run : Multi run
Outside Pipe Diameter (mm) : Plate, Pipe D > 500 mm, Pipe D > 150 mm in PA or PC rotated position
Filler Material Designation : EN ISO 2560-A-E 42 3 B, FM2
Filler Material Make : Not Restricted
Filler Material Size : Weld Process 111 : 2.6 mm, 3.2 mm, 4.0 mm
Designation of Shielding Gas/Flux : Flux – Metal cored
Designation of Backing Gas : Not Applicable
Type of Welding Current and Polarity : Weld Process 111 : DCEP
Mode of Metal Transfer : Not Applicable
Heat Input : 35 kJ/cm (Maximum)
Welding Positions : All Positions Except for PG and J-L045
Preheat Temperature : > 25°C
Interpass Temperature : 278°C (Maximum)
Post Heating : Not Applicable
Post-Weld Heat-Treatment : Not Applicable
Other Information (see also 8.5) : None
Certified that test welds prepared, welded and tested satisfactorily in accordance with the requirements of the code/testing
standard indicated above.
Siow Yi Perng (Quality Control) 25-11-2015
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Manufacturer : Date of Issue Examiner or examining body
Sri Binamech Engineering Sdn Bhd Name, date and signature
Location :
Lot 2254, Batu 23, Jalan Sungai Lalang,
43500, Semenyih, Selangor, Malaysia
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BS EN ISO 15614-1:2004 + A2:2012/BS EN 288-3
Annex A Sri Binamech Engineering Sdn Bhd
Record of Weld Test
Location : Lot 2254, Batu 23, Jalan Sungai Lalang, 43500, Semenyih, Selangor, Malaysia
Examiner or examining body: ABS Consulting (M) Sdn Bhd
Manufacturer’s pWPS No: WPS/SBM-029 Method of Preparation and Cleaning : Grind & Degrease
Manufacturer’s WPQR No. : WPQR/SBM-029 Parent Material Specification : SA 516 Grade 70
Manufacturer : Sri Binamech Engineering Sdn Bhd Material Thickness (mm) : 15.9
Welder’s Name : Ahmad Termizi bin Mohd Datar IC: 830323-06-5669
Outside Pipe Diameter (mm) : Plate
Welding Process(es) : 111 (MMA) Welding Position : PF
Joint and Weld Type : Single-V Butt Weld Weld Preparation Details (Sketch)* : Tack Weld
Joint Design Welding Sequences
Welding Details
Run Welding Process
Size of Filler Material
Current (A)
Voltage (V)
Type of Current/Polarity
Travel Speed* (cm/min)
Heat input* (kJ/cm)
Interpass Temp. °C
1 111 2.6 mm 91 20 DCEP 3.8 29.2 89
2 111 2.6 mm 98 23 DCEP 5.6 24.6 106
3 111 3.2 mm 105 26 DCEP 5.2 32.5 168
4 111 3.2 mm 105 26 DCEP 8.3 20.2 278
5 111 3.2 mm 105 26 DCEP 5.4 31.3 235
6 111 2.6 mm 77 24 DCEP 8.5 13.4 170
7 111 2.6 mm 87 24 DCEP 8.4 15.2 231
8 111 2.6 mm 87 24 DCEP 7.6 17.5 200
Filler material designation and make:
Weld Process 111 : EN ISO 2560-A-E 42 3 B (E7018)Maker: Kobelco Trade Designation: LB-52-18, LB-52
Any Special Baking or Drying: None
Designation Gas/Flux : - Shielding: Flux Other information*, e.g.: Not Applicable
- Backing: Not Applicable Weaving (maximum width of run) : Not Applicable
Gas Flow Rate - Shielding: Not Applicable Oscillation: amplitude, frequency, dwell time N/A
- Backing: Not Applicable Pulse welding details : Not Applicable
Tungsten Electrode Type/Size : Not Applicable Distance contact tube/work piece : Not Applicable
Details of Back Gouging/Backing : Not Applicable Plasma Welding details: Not Applicable
Preheat Temperature : > 25 °C Torch angle : Not Applicable
Interpass Temperature : Maximum 300 °C Post-heating : No Post-heating
Pre-heat maintenance temperature > 25 °C
Post-Weld Heat treatment and/or Ageing : No Post Weld Heat Treatment and Ageing
(Time, Temperature, Method : Not Applicable
Heating and Cooling Rates*) : Not Applicable
Siow Yi Perng, Quality Control, 23-11-2015,
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Manufacturer Examiner or examining body
Name, date and signature Name, date and signature
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BS EN ISO 15614-1:2004 + A2:2012/BS EN 288-3
Annex A Sri Binamech Engineering Sdn Bhd
*if required
Test Result
Manufacturer’s WPQR No. : WPQR/SBM-029 Examiner or examining body: ABS Consulting (M) Sdn Bhd
Visual : Satisfactory Reference No.: SBM-029
Penetrant/Magnetic Particle* : (MPI) Satisfactory Radiography* : Satisfactory
Tensile Tests : Satisfactory Ultrasonic* : Not Performed
Tensile Test
Type/No. Width (mm)
Thickness (mm)
Area (mm2)
Max. Load (N)
Rm N/mm2
Fracture Location
Remarks
T1 25.00 15.77 394.25 218542.31 554.32 Base Metal Satisfactory
T2 25.02 15.82 395.82 218635.22 552.37 Base Metal Satisfactory
Bend Tests Former Diameter : 40.0 mm
Impact Test* Type : V-Notch (Transverse) Size : 10 x 10 x 55 mm Requirement : Ave 27.00J (min)
Notch Location/Direction
Temp. °C Values (Joule)
Average (Joule) Remarks 1 2 3
Weld Metal 0 120.00 26.00 110.00 85.00 -
HAZ 0 76.00 64.00 64.00 68.00 -
Hardness Test* (Type/Load) : Vickers Hardness Test (HV 10)
Location of Measurement (Sketch*) : Refer to Test Report: MAT/5621-01/15
Location Parent Metal HAZ Weld Metal
Point 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Line 1 153 166 158 159 154 158 204 194 180 196 190 187 208 184 183
Line 2 163 151 162 155 160 157 177 179 173 179 181 181 182 180 188
Other Tests: Radiography Test – Satisfactory Result. (NDT/RT/94042-02/15)
Remarks : None
Tests carried out in accordance with the Requirements of: BS EN ISO 15614-1:2004 + A2:2012 / BS EN 288-3
Laboratory Report Reference No. : MAT/5621-01/15
Test results were acceptable/not acceptable.
(Delete as appropriate)
Test carried out in the presence of: Third Party - ABS Consulting (M) Sdn Bhd
*If required
……………………………………………………….
Examiner or examining body
Name, date and signature
Type/No. Bend Angle Elongation* Results
S1 180° - Satisfactory
S2 180° - Satisfactory
S3 180° - Satisfactory Macroscopic
S4 180° - Satisfactory Examination : Satisfactory