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Transcript of WMS
![Page 1: WMS](https://reader033.fdocuments.in/reader033/viewer/2022042714/5571fa4a497959916991c479/html5/thumbnails/1.jpg)
Configure and extend Oracle WMS to meet requirements of a Distribution Centric Warehouse
Vishal Choudhari
![Page 2: WMS](https://reader033.fdocuments.in/reader033/viewer/2022042714/5571fa4a497959916991c479/html5/thumbnails/2.jpg)
Agenda
• About HCL• Introduction to WMS• Inbound Material Flow• Outbound Material Flow
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CORPORATE OVERVIEW
Rapidly diversifying geo-mix
US revenues 59.4%
Europe25.2%
APAC15.4%
Derisked across 500 customers
Top 5 32.2% of revenues
Top 10 42.3% of revenues
(66 Fortune 500 clients)
Service Offerings
Product Engineering
Application Development
Infrastructure Management
BPO
ERP,CRM,Portals, Content Management, Testing,
Domain Specific Packages
Enterprise Consulting
I nsurance Life SciencesMedia and Publishing Banking & FinanceRetail & CPGAutomotiveSemi-ConductorsAero-spaceMedia and Publishing Banking & FinanceRetail & CPGAutomotiveSemi-ConductorsAero-space
AS Watson Stores…….Federated Stores…. Safeway…….Coles Myer….Shoppers Stop... Jones Apparel Group…….Office Depot……
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Technologies & CapabilitiesBusiness Areas
ERP / SCM/ CRM
EAI
Business Intelligence & Data Warehouse
Application Testing/SQA
Web Technologies COE, Client/Server Technologies COE, AS400 COE, & Mainframe COE
Application Development
Enterprise Content Mgmt.
Ecommerce/Enterprise Collaboration
Retail Supply Chain
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Introduction to WMS
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Interaction with other modules
InventoryOrder Management
Shipping &Execution
WarehouseManagement
PurchasingWork inProcess
Costing
Material Movem
ent Picking / P
acking / Shipping
Receiv
ing
Replenishment
WIP Com
pletionCost Group Mgmt
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ArchitectureMobile
ApplicationsServer
OracleApplications Forms
Server
Application andDatabase Servers
3rd Party PrintingSoftware
Mobile HandheldTerminal
TelnetAccess
Applet ViewerAccess from
Browser
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Inbound Logistics
![Page 9: WMS](https://reader033.fdocuments.in/reader033/viewer/2022042714/5571fa4a497959916991c479/html5/thumbnails/9.jpg)
Inbound material flow in warehouse
Inspect / Pack/ Consolidate
Outbound Staging Inbound Staging
Inbound Docks Outbound Docks
BULK / PALLET AREAFLOOR STORAGECASE AREA
RACK STORAGE
Receive ProductExpress Receipt using LPN
Put awayPut away rulesCustom Capacity Function
ReplenishReplenish Pick Faces from Bulk
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Receiving Product
• ASN from supplier can contain pallet and carton level packing information
• Express receipt can receive complete pallet with all serial and lot number information with a single scan. Express receiving can be RFID enabled.
• Advanced Task framework can direct movement of material in receiving area
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Pallet Numbers
Lot NumbersItem
Number
ASN# / Shipment NumberTranslated Advanced Shipment Notice Flat File
ASN can contain Packing Information
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Put-away
• Configurable rules determines put-away locator• Full Pallets to Bulk storage area• Cases to Rack storage area• ‘A’ products to front of warehouse, ‘C’ products to back
• Capacity Function can be extended to meet business rules• Capacity by Quantity / Weight / Volume• What locators will product fit in• Bulk capacity specified in Pallet Floor spaces• Item dependent Pallet stackability
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Express Receipt and Put away screens
System suggestedput away locations
ASN Number
Pallet Numbers
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Express Receiving with RFID Tags
• Load of Pallet & Cartons with RFID tags on each• Drive Load through RFID reader in receiving dock• System access ASN to validate receipt• Trigger response – Green Light or Buzzer to confirm
success of failure
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Cross docking
• Release 11.5.10 offers only Opportunistic Cross Docking. • From Inbound Stage To Outbound Stage for backordered
sales orders• From Manufacturing Job To Outbound Stage for
backordered sales order• From Inbound stage To manufacturing job
• Planned Cross docking is expected in Release 12.
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Yard Management
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Outbound Logistics
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Outbound material flow in warehouse
Inspect / Pack/ Consolidate
Outbound Staging Inbound Staging
Inbound Docks Outbound Docks
BULK / PALLET AREAFLOOR STORAGECASE AREA
RACK STORAGE
Pick CasesPicking rulesCartonization Extension to build pallet
Pick Full PalletsPick by LPN
Consolidate & PackConsolidation LanesMove to Staging Lane
Ship ConfirmLoad to DockShip Dock Door
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Picking
• Configurable Picking rule determines pick-from and drop-to stock locator• Full pallet picks from Bulk• Less than full pallet picks come from Case• Picking is in FIFO
• Picking Methodology determines task assignment• Bulk Picking• Pick by Zone• Pick by Label
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A Picking Rule
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Scan Barcode to confirm Locator
Scan Barcode to confirm Item
Drop parts to a consolidation location
Picking Task completed on mobile server
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Control Board displays task assignment selected by Rules
Accept Next Task on mobile server assigns next picking task to user
Warehouse Control Board
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Pick release allocates product, then fires packing algorithm
• Each full pallet pick gets one LPN label.
• Loose carton picks are assigned to pallets based on carton dimension and the required pallet dimension.
• Algorithm designed to create least number of mixed pallets while maintaining customer specific rules
Pallet Building through Cartonization
Pick Release
LPN # 1000000858BOX TYPE 01827
LPN # 1000000858BOX TYPE 01827
LPN # 100000858BOX TYPE 01827
LPN#10000000863
BOX TYPE 01827
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Pallet Building through Cartonization
Pick Release
LPN # 1000000858BOX TYPE 01827
LPN # 1000000858BOX TYPE 01827
LPN # 100000858BOX TYPE 01827
LPN#10000000863
BOX TYPE 01827
For Carton picks
• Picker scans Label
• WMS displays stock locator where first carton on pallet should be picked from
• After that, WMS assigns tasks to picker one at a time until all cartons on pallet have been loaded
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Pallet Building through Cartonization
Pick Release
LPN # 1000000858BOX TYPE 01827
LPN # 1000000858BOX TYPE 01827
LPN # 100000858BOX TYPE 01827
LPN#10000000863
BOX TYPE 01827
For Full Pallet Picks
• Picker scans Label
• WMS displays Stock Locator from which pallet should be picked
• Picker scans LPN on full pallet
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Pallet Building through Cartonization
Pick Release
LPN # 1000000858BOX TYPE 01827
LPN # 1000000858BOX TYPE 01827
LPN # 100000858BOX TYPE 01827
LPN#10000000863
BOX TYPE 01827
Pallets are wrapped and dropped to staging lane
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Pallet Building through Cartonization
• Large consolidation area not required• Build pallets while you pick• Limited investment in sorting equipment• Comply with retailer mandates for Pallet height• Generate Carton Level LPNs
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WMS support for RFID compliance
• Ability to tie LPN labels with EPC tags• Built-in and customizable EPC generation routines
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Associating LPN labels with EPC tags
• EPC Generation rule associated with LPN label type
• Label type associated with Business Flow
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Automating Outbound Shipping
• RFID tags applied at Manufacturing or Pallet Building Stage
• For Assemble to Order environments, Direct Shipping can be used to bypass the pick-release, pick-confirm process.
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Conclusion
What works well• Highly configurable Rules Engine for Directed Picking
and Put-awayWhat can be extended• Labeling elements• Capacity Function for put away rules• Pallet Building• Standard Pack SizeWhat’s missing• Planned Cross-docking
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Q & A