Warehouse Orchestration: Directing and Measuring Warehouse ... · WMS 101 WMS Setup WMS Execution...
Transcript of Warehouse Orchestration: Directing and Measuring Warehouse ... · WMS 101 WMS Setup WMS Execution...
© by ICS, Inc. Proprietary & Confidential
JD Edwards Partner Summit 2015
© by ICS, Inc. Proprietary & Confidential
Warehouse Orchestration: Directing and Measuring Warehouse Workforce
RF-SMART
Bill Sullivan & Jeff Wright
© by ICS, Inc. Proprietary & Confidential
JD Edwards Partner Summit 2015
Agenda and Objectives
RF-SMART for JD Edwards E1 WMS
– E1 WMS 101
– WMS Execution
– WMS OneView Reporting
RF-SMART for Distribution and Manufacturing
– Value of Accuracy and Efficiency
– Extending Efficiency
– Measuring Workforce Performance
Questions and Feedback
© by ICS, Inc. Proprietary & Confidential
JD Edwards Partner Summit 2015
© by ICS, Inc. Proprietary & Confidential
JD Edwards Partner Summit 2015
WMS 101
WMS Setup WMS Execution
WMS Rules • Zones • Units of Measure • FIFO/FEFO • 1 phase/2 phase • Slotting • License Plates • Capacities • Safety Stock level • Item Restrictions
F4600
F4611
F41021 F4602
WMS Confirmations
WMS Suggestions
WMS Requests Item Balance
WMS Inventory Detail
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JD Edwards Partner Summit 2015
WMS 101
How do WMS Commitments work?
Forward Pick Location: 1.A.1
On-hand = 0 WMS “Inbound” = 50 SO “Committed” = 50
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Forward Picking Area
Bulk Area
Phase 2 Movement Phase 1 Movement
Temp05 Temp06
Temp07 STAGE01
Hot Replenishment
Hot Replenishment
Waiting for Replenishment to fulfill SO
WMS Execution
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RF-SMART for Oracle’s JD Edwards
MANAGER VIEW
WAREHOUSE WORKER VIEW
RF-SMART’s WMS Pick Manager
WMS Execution
See assigned
picks
Knows where to
begin
Assign picks
Prioritize picks
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OneView Reporting for WMS
WMS Reporting
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OV
R R
epo
rtin
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OVR Reporting
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OVR Reporting
OV
R R
epo
rtin
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WMS basics—Setup, Execution
WMS Execution tools and tricks
WMS Metrics with OVR and RF-SMART
What Did We Learn?
RF-SMART for WMS
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20%
“Big Fish”
E1 Distribution and Manufacturing
80%
School of Fish
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RF-SMART E1 WMS • Putaway • Picking • Replenishments
E1 WMS • Planning and Process Definitions • Define User Criteria, Rules, and Logic for
Warehouse Operations / Inventory Flow • Data Conversions • E1 Setup and Configuration • etc…
RF-SMART WM LITE – and Advanced Solutions
Implementation Considerations - WMS
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Where is the Value?
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Inventory accuracy
Picking accuracy
Worker Productivity
Supply chain visibility
Inventory levels & costs
Incorrect & lost orders
Labor & data entry costs
Risk & liability
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RF-SMART WM LITE – and Advanced Solutions
E1 Distribution E1 WMS
Functionality for Warehouse Efficiency
RF-SMART WM LITE
Too Cold Too Hot Just Right
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RF-SMART – Advanced Functionality
• Work Order Picking • RFS Request & Fulfillment • LP Enablement
RECEIVING • LP Enablement • RFS Putaway
INVENTORY CONTROL
• LP Enablement
FULFILLMENT
• Dynamic Picking • RFS Request & Fulfillment • Cartonization • LP Enablement
SHIPPING • LP Enablement • Create Transfer Order
PRODUCTION
Productivity Tools
• Distribution Pick Manager • Replenishment Workbench • Labor Mgt Reporting
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Warehouse Workforce and Managers – What to pick?
– Where to get it?
– How much is needed?
– When is it needed?
– What the easiest way to do this?
Common Questions around Picking
Accuracy and Efficiency
Inventory Tracking – Hard Commit or Soft Commit Parts List Components?
– When to Update On Hand Inventory?
– Work Order Pick: Parts List Commitment updates?
– Sale Order Pick: Sale Order Commitment updates?
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Does This Look Familiar?
18
OFFICE
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How Much Would This Save?
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OFFICE
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Base E1
• Ship confirm (P4205) without relieving inventory
• Status update
With RF-SMART
• Update where OH Inventory for the Pick (Pick and Transfer)
• Direction for the Pick Activity Sequencing
– Efficiency Picking
– Pick to Clear
– FEFO
Sale Order Picking
RF-SMART WM LITE – and Advanced Solutions
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JD Edwards Partner Summit 2015
Base E1
• Batch and Paper Process R31415 R31410
Creates Report for Components to be picked
Can be configured to Hard Commit or Soft Commit Components
Produces a report that can be referenced for picking
Preflush Options
With RF-SMART • Update OH Inventory and
commitments for Staging
• Direction for the Pick Activity Sequencing
– FIFO/FEFO
– Pick to Clear
– Efficiency Picking
• Part List Commitment Update
Accuracy and Efficiency Review Work Order Picking
RF-SMART WM LITE – and Advanced Solutions
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Prior to Picking
RF-SMART Efficiency Picking
1. Determine Eligibility for Inventory and Components
2. Determine Pick Location for each Component
3. Sequence the Picking Order
4. Update E1
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Prior to Picking
RF-SMART Order Picking
Order 5
10
5
5
5
5
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Work Order 5
10
5
5
5
5
A B C D
2
1
3
Option:
Efficiency
Pick to Clear
4
6
5
4
10
6
1
15
7
7
6 9
2
B. 2
A. 2
A. 3
5
5
5
C. 2 10
D. 1 5
Quantity Item Location
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Work Order 5
10
5
5
5
5
A B C
2
1
3
Option:
Efficiency
Pick to Clear
4
6
5
4
10
6
1
15
7
7
6 9
2
Quantity Item
A. 2
A. 1
A. 3
4
5
3
Location
C. 1 1
B. 3 6 B. 2 1
B. 1 4
D. 3 2
D
D. 1 4
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Extends JD Edwards by providing replenishment functionality for customers that are NOT using Warehouse Management.
Process involves 2 basic parts:
The creation of a request
The fulfillment of the request
RF-SMART Advanced Material Replenishment
RF-SMART WM LITE – and Advanced Solutions
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Material Request Creation
Manually created- User creates one request at a time via the Material Request workflow User determines priority and quantity Request quantity is checked against availability Warning if open request exists
Picking Area
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Material Request Creation
Batch created- Generated via E1 Locations defined with reorder point, capacity, and batch size per item UBE evaluates stock levels compared to location’s reorder point Requests are created for all locations below reorder point.
R59RFAMR Worldwide Company
Batch Number 1004 RFS Autogenerate Material
Requests
BP Locn Item Description On
Hand
Open
Req
Reorder
Pt.
Message
890 1.3.1 P600 Seat 0 0 20 50 EA Request Created
890 1.4.1 P103L Frame 50 0 100 950 EA Request Created
890 1.5.1 P303L Gears 0 40 100 900 EA Request Created
890 1.8.1 P700 Pedal 50 0 50 Qty On Hand > = Reorder
Picking Area
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END.CAP.1
Advanced Material Request Fulfillment
Phase 1
Picking Area Bulk Area
Requesting Locations
Supply Locations
Cart05 Cart06
Cart07
Interim Locations
1 Phase
Phase 2 FOR.KLI.FT1
Phase 1 Phase 2
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Material Request
FEFO Picking Pick to Clear
Efficiency Picking Availability Checks
Overpicking Options Sequencing Replenishments
Support for One and Two Phase Moves
Products to Make
Products to Pick/Ship
Material Fulfillment Process
Bulk Raw
Material
Bulk Finished Goods
Material Request
RF-SMART WM LITE – and Advanced Solutions Material Request and Fulfillment
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RF-SMART E1 Application to manage requests •Inquire on Request Status
•Set priority as ‘Hot’
•Cancel Request •Update Quantity on Request
RF-SMART WM LITE – and Advanced Solutions Material Request and Fulfillment
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RF-SMART WM LITE – and Advanced Solutions
© by ICS, Inc. Proprietary & Confidential
JD Edwards Partner Summit 2015
Workforce Measurement
What is my workforce doing? Questions
How many transactions did each worker do?
How much quantity did each worker move?
How evenly is the work distributed among workforce?
What are my most expensive transactions?
Who are my most efficient workers?
Is my worker’s hourly rate justified?
How much non-productive time does each worker have?
© by ICS, Inc. Proprietary & Confidential
JD Edwards Partner Summit 2015
© by ICS, Inc. Proprietary & Confidential
© by ICS, Inc. Proprietary & Confidential
JD Edwards Partner Summit 2015
Labor Management Reporting
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JD Edwards Partner Summit 2015
Thank You!
Questions and Feedback? [email protected]