Whizol product cat 03 14

METALWORKING FLUIDS

Neat Cutting Oil Whizol Pure CutSoluble Oil Whizol EmulcutSemi Synthetic Whizol Emulcut SS Synthetic Whizol Emulcut FS

RUST PREVENTIVE

Solvent Based Whizol Stop Rust

HEAT TREATMENT

Quenching Oil Whizol Super QuenchPolymer Quench Whizol Aqua Quench

INDUSTRIAL LUBRICANTS

Hydraulic Oil Whizol Clean HydraulicSlideway Oil Whizol SlidewayIndustrial Gear Oil Whizol Premium Gear Compressor Oil Whizol Multicomp

SPECIALTY LUBRICANTS

For Hydraulic Systems Whizol System CleanerFor Metal Cleaning Whizol Cleaning Fluid

AUTOMOTIVE

Engine Coolant Whizol EC Concentrate Whizol EC Ready-To-Use

PRODUCT LINE-UPMADE BY EXPERTS. WORKS LIKE MAGIC.

METALWORKING FLUIDS

HEAT TREATMENT

RUST PREVENTIVE

INDUSTRIAL LUBRICANTS

AUTOMOTIVE COOLANT

SPECIALITY LUBRICANTS

PRODUCT DATA SPECSOur products are developed through intensive scientific

research which is why they work like magic.

Created by experts, for experts, to ensure your

manufacturing processes run smoothly every minute

of the day. Day in, day out.

OUR PRODUCTS

Highly specialised coolants, lubricants and chemicals

for various industrial processes, developed and

formulated in our advanced, modern laboratory.

OUR SERVICES

• Our Product Development team is available and

pleased to discuss your needs

• Coolant Management Services

• Solutions and back-up for equipment problems

METALWORKING FLUIDS | NEAT CUTTING OIL

PURE CUTLD \ LDC \ LD2 \ MD \ MDC \ MD2 \ TD \ TDC

WHIZOL PURECUT series use advanced additive technology to give high, extreme pressure (EP) lubrication properties, compatible with paints, plastics and standard elastomers. A combination with anti-wear and anti-oxidant agents makes them a perfect chemistry for machining applications.

Benefits - Will not stain metals on application - Provides a lubricating film of high, shear strength- Extends tool life- Appropriate surface finish - Excellent demulsibility characteristics

Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.

GENERAL

MACHINING

TYPICAL PROPERTIESPROPERTYColorDensity at 15 °CViscosity at 40 °CViscosity at 100 °CViscosity IndexFlash Point COC

UNIT-

kg/m3

cStcSt-

°C

METHODASTM D 1500ASTM D 4052ASTM D 445ASTM D 445ASTM D 2270ASTM D 92

LDL 0.5

0.875926.214.913111190

LDCL 0.5

0.905228.174.952

99198

LD2L 1.0

0.878332.415.437102200

MDL 1.0

0.882828.445.231116184

MD2L 1.0

0.885134.255.763109192

TDL 3.0

0.872424.954.733108200

TDCL 3.0

0.901227.3

4.79692

190

MDCL 1.0

0.907931.235.294101196

MDC MD LD TD

100

80

60

40

20

Mean Torque (%)

10096.790.689.1

MICROTAP TESTING

EMULCUT

METALWORKING FLUIDS | SOLUBLE OIL

H80N \ A46 \ A47 \ TC03

GENERAL

MACHINING

WHIZOL EMULCUT series are water miscible metal-working fluids that produce a superior milky emulsion when mixed with water. The products do not contain nitrite or phenol, thus ensuring a safe working environment.

Benefits- High degree of residual corrosion protection- Excellent machining performance- Low foaming characteristics- Stable emulsion in both soft and hard water- Longer coolant consumption life


TYPICAL PROPERTIESPROPERTYDensity at 15 °CAppearance of concentrateAppearance of emulsionpH of emulsion at 5%Refractive IndexFoaming properties

H80N0.9208

Light brownMilky white

9.721.4

Collapsing quickly

A460.8919


10.351.2

Collapsing quickly

A470.9187


10.3 1.0

Collapsing quickly

TC030.8822

Yellowish brownMilky white

9.21 1.1 Collapsing quickly

METALWORKING FLUIDS | SEMI SYNTHETIC

EMULCUT SSSS 20W \ SS 30B \ SS 35C

WHIZOL EMULCUT SS series are semi-synthetic, water-mix, metal working fluids. The correct choice for light to moderate machining applications. Excellent heat transfer providing hydrodynamic lubricity characteristics that leads to longer tool life.

Benefits- Excellent corrosion protection and hard water stability- Low foaming - Extends sump life- High degree of lubricity- Exceptional wetting and cooling properties- Enhanced wetting characteristics lead to low coolant drag out


GENERAL

MACHINING

TYPICAL PROPERTIESPROPERTYDensity at 15 °CAppearance of concentrateAppearance of emulsionpH of emulsion at 3%Foaming properties

SS 20W0.965

Red brownClear amber

10.05Less foam

SS 30B1.0032

Light brownClear amber

10.19Less foam

SS 35C0.9989

Light brownMilky10.45

Less foam

Milling medium steel

EMULCUT FS

METALWORKING FLUIDS | SYNTHETIC

FS 06 \ FS G100 \ FS G200

GENERAL

MACHINING/

GRINDING

WHIZOL EMULCUT FS series are synthetic fluids specially formulated, for machining and grinding applications, a combination of surfactant chemistries, that offer superior lubrication and excellent cooling properties.A repellant oil that keeps machine surfaces and parts clean with a soft, transparent film residue.

Benefits- Suitable for a wide range of water conditions- Inhibits microbial growth thus extending fluid life in central systems and individual sumps- Low foaming characteristics- Extends tool life- Good surface finish on machined parts

TYPICAL PROPERTIESPROPERTYDensity at 15 °CAppearance of concentrateAppearance of emulsionpH of emulsion at 3%Refractive IndexFoaming properties

FS 061.104

Green yellowishTransparent green

9.270.7

Low foam

FS G1001.1292

Light yellowClear transparent

9.530.9

Low foam

FS G2001.1117

Dark brownTransparent green

9.10.9

Low foam


Grinding ST 60 steel... with Emulcut FS 06

RUST PREVENTIVE | SOLVENT BASED

STOP RUSTC05 \ C10 \ C20

WHIZOL STOP RUST series offer the most advanced rust protection available. Thin film products free of barium and heavy metals with excellent water separation and water displacement properties, ensuring film consistency in dip tank applications.

Benefits - Non-staining, so treated metals can be stacked or coiled without blemish- Exceptional salt spray performance making it ideal for treating metals to be shipped overseas or stored near the sea- Easily removed by industrial cleaners- Excellent rust and corrosion protection- Heavy metal-free technologies for a safer condition


INDOOR &

SEA AIR

PROTECTION

TYPICAL PROPERTIESPROPERTYColorDensity at 15 °CViscosity at 40 °CTotal Acid NumberFlash Point PMCC

C05L 2.5

0.75951.4690.4250

UNIT-

kg/m3

cStmgKOH/g

°C

METHODASTM D 1500ASTM D 4052ASTM D 445ASTM D 664ASTM D 93

C10L 3.0

0.77011.6680.9953

C20L 4.0

0.79072.2191.9457

SALT SPRAY TEST PERFORMANCE COMPARISON(100 hours duration)

WHIZOL STOP RUST Competitor’s brand

TYPICAL PROPERTIESPROPERTYColorDensity at 15 °CViscosity at 40 °CViscosity at 100 °CViscosity IndexFlash Point COCTotal Acid Number

UNIT-

kg/m3

cStcSt-

°Cmg KOH/gr

MR 04Dark visc. liquid

0.872327.9

5.2751232140.1

FR 06Dark visc. liquid

0.873829.525.3321142180.2

SUPER QUENCH

HEAT TREATMENT | QUENCHING OIL

SR 02 \ MR 04 \ FR 06

COLD

QUENCH

WHIZOL SUPER QUENCH oil series are a synergistic blend of antioxidant, quenching, speed improvers and other performance enhancing additives. Mineral oil-based for cold quenching, mar-quenching, and bright quenching application.

Benefits- Excellent thermo-oxidative stability ensuring higher quenching oil life- Excellent sludge / deposit control ensures clean components after quenching- Minimizes vapor phase and enhances boiling phase to achieve optimum hardness- Controlled cooling in convention phase- Provides corrosion protection to ferrous as well as non-ferrous metals


SR 02Dark visc. liquid

0.870925.474.7621062200.13

METHODASTM D 1500ASTM D 4052ASTM D 445ASTM D 445

ASTM D 2270ASTM D 92

ASTM D 664

HEAT TREATMENT | POLYMER QUENCH

AQUA QUENCH300

WHIZOL AQUA QUENCH is an aqueous quenchant formulated to avoid flammability and reducing risk of fire, forming water-soluble, cracking products thus avoiding sludge and varnish formation.

Benefits- Wide range of quenching speeds - Easy cleaning of work pieces- Reducing cost by using water as heat transfer medium- Long fluid lifetime- Safer environmental risk


GENERAL

QUENCHING

TYPICAL PROPERTIESPROPERTYAppearanceDensity at 15 °CpH at 5% volumeViscosity at 40 °CIP 287Foaming

AQUA QUENCH 300light brown

1.08299.63

314.5<1

Dispersed quickly

CLEAN HYDRAULIC

INDUSTRIAL LUBRICANTS | HYDRAULIC OIL

32 \ 46 \ 68 \ 100 \ 150

WHIZOL CLEAN HYDRAULIC series are a new hydraulic oil technology designed to provide excellent anti-wear performance, outstanding thermal and oxidation stability, rust and corrosion protection, and rapid water separation, all while keeping systems free of varnish deposits.

Benefits- Prevents varnish build-up- Excellent wear protection- Great thermal stability - Outstanding filtration performance in the presence of water- Increased operational uptime- Extended fluid life


TYPICAL PROPERTIESPROPERTYColorDensity at 15 °CViscosity at 40 °CViscosity at 100 °CViscosity IndexFlash Point COCTotal Acid NumberFoaming TendencySeq ISeq IISeq III

32L 0.5

0.873832.345.3971002160.48

10/020/010/0

UNIT-

kg/m3

cStcSt-

°Cmg KOH/gr

ml/ml




46L 1.0

0.878646.936.9931062220.47

10/020/010/0

68L 1.5

0.882471.568.857

962280.47

10/020/010/0

100L 2.0

0.8866102.211.941032360.48

0/00/00/0

150L 2.5

0.8901152.514.98

982400.47

0/00/00/0

STAIN COMPARISON

WHIZOL CLEAN HYDRAULIC

Traditional Technology

INDUSTRIAL LUBRICANTS | SLIDEWAY OIL

SLIDEWAY32 \ 46 \ 68

WHIZOL SLIDEWAY oil series offer trouble-free performance under tough conditions. It is ashless and phosphorous free and meets the slideway challenge with a unique combination of robust frictional characteristics and high extreme pressure capability, resulting in smooth operation, less wear and longer equipment life.

Benefits- Exceptional frictional characteristics- High extreme pressure performance- Strong demulsibility / water separation- Compatible with aqueous metalworking fluids- Lower maintenance cost / reduced downtime



32L 0.5

0.873132.11

5.51072100.03

30/020/030/0

UNIT-

kg/m3

cStcSt-

°Cmg KOH/gr

ml/ml




46L 0.5

0.878346.896.911022240.04

20/010/020/0

68L 1.0

0.881769.928.8599

2340.04

20/020/020/0

TESTCopper Corrosion(3 hours @ 100 °C)Water Separability (mL)(30 minutes)Demulsibility Water in Oil aft. 5 hrs (%)

Emulsion aft. centrifuge (mL)

Total free water (mL)

Timken OK LoadPhosphorus Content (ppm)

LS2 Req.1b max

40/37/3 max

1.0 max2.0 max60 min35 min5 max

PROC. ASTMD 130

D 1401

D 2711B

D 2782

WHIZOL1b

40/40/0

0.250

85.218

pass

PREMIUM GEAR

INDUSTRIAL LUBRICANTS | INDUSTRIAL GEAR OIL

68 \ 100 \ 150 \ 220 \ 320 \ 460 \ 680

WHIZOL PREMIUM GEAR oil series are formulated with an ashless additive package with outstanding extreme pressure and anti-wear behavior, oxidation and corrosion inhibiting properties

Benefits- Exceeds Timken OK load- Oxidation stability- Corrosion protection of steel and non-ferrous metals- Wear protection capacity


68L 1.5

0.881668.388.7571002120.43

0/00/00/0

UNIT-

kg/m3

cStcSt-

°Cmg KOH/gr

ml/ml




100L 1.5

0.8579102.611.32

962020.42

0/030/00/0

150L 2.0

0.8458151.514.86

972240.44

0/020/00/0

220L 2.5

0.8935228.819.03

932260.42

0/00/00/0

320L 2.5

0.8969328.824.35

952300.45

0/00/00/0

460L 3.0

0.8937459.431.921012360.46

0/00/00/0

680L 3.0

0.8959655.842.381072420.45

0/00/00/0

Ashless additive package for industrial gear oils according to:- U.S. Steel 224, 222, 223- DIN 51517, part 3 (CLP)- SEB 181 226- AGMA 250.04 (EP Gear Oils) - AGMA 9005 – D 94 (EP Gear Oils)


INDUSTRIAL LUBRICANTS | COMPRESSOR OIL

MULTICOMP32 \ 46 \ 68 \ 100 \ 150

WHIZOL MULTICOMP series are ashless free compressor lubricants that provide the necessary levels of protection against wear. Multi metal corrosion and excellent oxidation stability for lubricants operating under very severe conditions.

The products are top tier, providing best performance in any oil flooded air compressor of screw or vane design.


68L 1.5

0.869369.469.18108240


32L 0.5

0.873632.145.4721062200.1

30/010/030/0

UNIT-

kg/m3

cStcSt-

°Cmg KOH/gr

ml/ml




46L 1.0

0.877445.866.761002260.12

30/010/030/0

68L 1.5

0.881869.128.9011022280.14

40/020/040/0

100L 2.0

0.8853100.911.39

992340.15

40/020/040/0

150L 2.50.889150.614.66

962400.16

40/020/040/0

SYSTEM CLEANER

SPECIALTY LUBRICANTS | FOR HYDRAULIC SYSTEMS

SC

VARNISH

REMOVER

WHIZOL SYSTEM CLEANER is a specially formulated cleaner designed for use in mineral based hydraulic oils. The addition of 5-10% by volume to an in-service hydraulic fluid will help remove varnish and sludge from a hydraulic system in preparation for introduction of a new fluid. For lightly varnished systems, a lower concentration of cleaner may be acceptable, while for heavily varnished systems, a higher concentration may be necessary.

Benefit- Helps remove varnish build-up and sludge- Significantly reduces equipment downtime when compared to manual cleaning- Helps eliminate valve sticking due to varnish- Helps reduce filter changes due to varnish- Compatible with mineral based lubricants

- Helps reduce health and safety concerns that may be present when using solvent based cleaners- Compatible with common sealing materials


TYPICAL PROPERTIESPROPERTYSpecific Gravity @ 15.6 °CViscosity at 40 °CViscosity at 100 °CFlash Point (°C)Pour Point (°C)

WHIZOL SYSTEM CLEANER0.92728032

106-39

Varnish removal after 2 hr cleaning period

Before cleaning

SPECIALTY LUBRICANTS | FOR CLEANING METAL

CLEANING FLUID05

WHIZOL CLEANING FLUID 05 is a ready-to-use water-based cleaning fluid specially formulated to be suitable for cleaning and removing oils, fats and greases. After cleaning the material it will also give rust protection.


METAL

CLEANER

TYPICAL PROPERTIESPROPERTYPhysical StateDensity at 15 °CRefractive IndexOdor

CLEANING FLUID 05clear liquid

1.05331

mild hydrocarbon

After cleaning

EC CONCENTRATE

AUTOMOTIVE | ENGINE COOLANT

Super Concentrate G103 \ Concentrate G48 \ Concentrate BS 6580

Engine coolant based on ethylene glycol, containing a hybrid corrosion inhibitor package with salts of organic acids and silicates. Free of nitrites, amines and phosphates.

Developed to protect car, truck and bus engines of both ferrous and aluminum construction, against water corrosion and frost damage. It contains a blend of inhibitors designed to give a high degree of corrosion protection to engine components such as radiators, cylinder blocks/heads and water pumps.

Before being poured into the cooling system concentrate should be mixed to give solutions in the range of 33% to 50% by volume. Compatible with hard or soft water.


TYPICAL PROPERTIESPROPERTYAppearancepH valueReserve Alkalinity Water ContentDensity 20 °CRefractive Index, 20 °CFlash Point

G103clear to opalescent

7.3-7.627-35 mlmax 8.5%

1.133 - 1.135 g/cm3

1.433-1.436> 120 celcius

METHODVisual

ASTM D1287ASTM D1121DIN 51 777-1DIN 51-757-4DIN 51 423-2

DIN EN ISO 2592

G48clear liquid

7.1-7.313-15 mlmax 3.5%

1.121- 1.1231.432-1.434> 120 celcius

BS 6580clear liquid

9.5-9.96.5-9.8

20.5-22.51.114-1.118

AUTOMOTIVE | ENGINE COOLANT

EC READY-TO-USE50% \ 33%

An engine coolant based on ethylene glycol. It contains a hybrid corrosion inhibitor package with salts of organic acids and silicates. Free of nitrites, amines and phosphates.

Developed to protect car, truck and bus engines of both ferrous and aluminum construction, against water corrosion and frost damage, both mixtures contain a blend of inhibitors designed to give a high degree of corrosion protection to engine components such as radiators, cylinder blocks/heads and water pumps.

These ready-mixed solutions, in the concentration range 33% and 50% by volume, can be poured straight into the cooling system.


TYPICAL PROPERTIESPROPERTYFreezing PointPour PointViscosity at 0 °CViscosity at 80 °C

Ready-To-Use 50% Vol< -38 < -45

7.0 - 10.00.9 - 1.1

UNIT°C°C

mm2/smm2/s

Ready-To-Use 33% Vol< -18< -23

3.0 - 5.00.5 - 0.8

-80

Temperature (°C)

FROST PROTECTIONConcentration

(Volume %)

-70

0 15 20 55

-60-50-40-30-20-10

0

5 10 25 30 35 40 45 50 60

INFORMATIONHandling & Storage- Store in a cool, dry place away from direct sunlight. - Keep the product tightly sealed when not in use.- Avoid extremes of temperature.

Health & Safety- Always use in the recommended application. - Apply good standards of industrial hygiene.- Apply good standards of personal hygiene.- No significant health or safety threat expected if the above points are followed.

Further InformationFor complete information on handling, safety, health, personnel protection and first aid information, please refer to the Material Safety Data Sheet (MSDS) or contact Whizol’s team of experts:

Phone +62 21 8834 2255Fax +62 21 8834 2277Email [email protected]

HANDLING \ STORAGE \ HEALTH \ SAFETY

INDUSTRIAL PROCESS OILS

METALWORKING FLUIDS

SPECIALTY LUBRICANTS

PT UTAMA KARYA NIAGAJalan Diponegoro No 62 Km 40Tambun - Bekasi 17510Indonesia

MADE BY EXPERTS. WORKS LIKE MAGIC.

Phone +62 21 8834 2255Fax +62 21 8834 2277

Email [email protected] www.whizol.com

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Whizol product cat 03 14

Technology

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