White-Rodgers HSI Hot Surface Ignition System - Cat_06_pg0278_281
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Transcript of White-Rodgers HSI Hot Surface Ignition System - Cat_06_pg0278_281
www.white-rodgers.com278
TE
CH
NIC
AL
HE
LP
Line VoltageLow Voltage
MV
MV
TR
TH
FP
GND
FlameSensorProbe Silicon
CarbideIgnitor
Black
Transformer25 VAC, 60 Hz
Thermostat
Hot NeutralGND
Line Voltage
50E47/50F47
Lim
it
Bla
ck
Whi
te
W R Common (“C”)
RedundantValve
MainValve
L
IGN
TYPICAL SYSTEM WIRING DIAGRAM
Terminal LegendMV – Main ValveTR – TransformerTH – ThermostatFP – Flame ProbeGND – Burner GroundL – LineIGN – Ignitor
HOT SURFACE IGNITIONSYSTEM (HSI)
TROUBLESHOOTINGGUIDE
50E47-1XX OR 50F47-1XXIGNITION/DETECTION CONTROL MODULEQualified Serviceman’s ALL HSI Troubleshooting GuideTROUBLESHOOTING PROCEDUREMODELS WITH DIAGNOSTIC LIGHT have self diagnostic capabilities. If the light on the module is on continuously, the fault is likely to be internal to the module. To make sure, interrupt line or 25 volt thermostat power for a few seconds and then restore. If internal fault is indicated again, and flame sensor is not shorted to ground, replace control. A flashing light indicates the problem is most likely in the external components or wiring. Proceed as follows:FOR ALL 50E47 OR 50F47 CONTROL MODULESThree Visual Checks�) The ignitor will warm up and glow red (see Chart �)2) The main burner flame will ignite (see Chart 2)3) The main burner flame will continue to burn after the ignitor is turned off (see Chart 3)
Troubleshooting the system consists of checking for these three visual indications. The following charts define the proper action if any of these indications do not occur.
!
-NOT FIELD REPAIRABLE-
REPLACE ONLY WITH
EXACT MODEL NUMBER.
EXPLOSION AND SERIOUS
INJURY COULD RESULT
WARNING
DISCONNECT POWER
BEFORE SERVICING
WARNING!Failure to read and follow all instructions carefully before in-stalling or operating this control, could cause personal injury and/or property damage.
WARNING!50E47 and 50F47 controls contain no serviceable parts – replace with exact model and type number to prevent a possible flame rollout and resulting injury.
WARNING!Turn power off before servicing.
Line voltage (�20 VAC) could be present on the surface of the ignitor, if the system is not correctly wired. Such voltage can cause serious injury or death.
The following 4 steps must be performed first before any troubleshooting begins.�) Disconnect electric power to system at main fuse or circuit breaker.2) Remove draft shield (if necessary to gain access to the ignitor.3) Visually inspect equipment for apparent damage. Check wiring for loose connections.4) Check for Reversed Polarity. (HSI models with diagnostic light are polarity sensitive and may lock out if �20 volt service wiring is reversed.) A. Disconnect the ignitor socket from the wiring harness. Connect an AC voltmeter across the terminal connected to the white wire and chassis ground. B. Re-connect electric power to system. If no voltage exists, polarity is correct; proceed to step 4D. C. If voltage exists between the terminal connected to the white wire and the chassis ground, the main power supply lines are improperly connected to the furnace (Reversed Polarity). Again disconnect electric power to the system; then reverse incoming line voltage leads and repeat step 4B. D. Re-connect the ignitor socket to the wiring harness. Re-check the system for proper operation.
If neither apparent damage, loose connection nor reversed polarity is the problem, proceed to the visual check chart (�st, 2nd or 3rd) that is suggested by the actual condition.
SYSTEMCOMPONENTS50E47/50F47-XXX Ignition Detection Control36EXX-XXX Redundant Gas Valve767A-XXX Silicon Carbide Ignitor760-XXX Sense ElectrodeF115-XXXX Harness
www.white-rodgers.com 279
TE
CH
NIC
AL
HE
LP
CH
AR
T 1
50E
47/5
0F47
FIR
ST
VIS
UA
L C
HE
CK
(Do
es ig
nit
or
glo
w b
rig
ht
red
?)
Doe
s si
licon
igni
tor w
arm
up
and
glow
brig
ht re
d af
ter p
repu
rge
dura
tion?
(see
mod
ule
labe
l)
Cal
l for
hea
t. The
rmos
tat
cont
acts
clo
se.
Go
to C
hart
2.
No
Yes
Is 2
5 vo
ltspr
esen
t acr
oss
seco
ndar
yof
tran
sfor
mer
?
Rep
lace
ope
n 25
vol
t lim
its o
rth
erm
osta
t. En
ergi
ze s
yste
man
d ch
eck
for p
rope
r ope
ratio
n.
Rep
lace
igni
tor.
Con
nect
ele
ctric
pow
er to
sys
tem
at m
ain
fuse
or
circ
uit b
reak
er.
Cor
rect
dis
cont
inui
ties
inig
nito
r har
ness
or c
onne
ctio
ns.
Ener
gize
sys
tem
and
che
ck fo
rpr
oper
ope
ratio
n.
NOTE
: All
volta
ge re
adin
gs +
10%
- 15
%
Con
nect
ohm
met
er a
cros
s IG
N&
L te
rmin
als
of m
odul
e.
Syst
em is
func
tioni
ng p
rope
rly.
Rep
lace
tran
sfor
mer
. Ene
rgize
syst
em a
nd c
heck
for p
rope
rop
erat
ion.
Rep
lace
ope
n lim
its o
r fus
es in
120
volt
supp
ly. E
nerg
izesy
stem
and
che
ck fo
r pro
per
oper
atio
n.
Is 1
20 v
olts
pres
ent a
cros
s pr
imar
y of
trans
form
er?
No
Yes
No
Yes
Ener
gize
sys
tem
.D
oes
igni
tor
deen
ergi
ze a
fter t
rial f
or ig
nitio
npe
riod?
(see
mod
ule
labe
l)
Doe
s co
ntin
uity
exis
t bet
wee
n IG
N &
Laf
ter p
repu
rge
dura
tion?
(see
mod
ule
labe
l)
Yes
No
No
Yes
Is 2
5 vo
ltspr
esen
t acr
oss
mod
ule
term
inal
s TH
& T
R?
No
Yes
Unp
lug
igni
tor f
rom
wire
harn
ess
and
conn
ect
ohm
met
er a
cros
s ig
nito
r lea
ds. I
sre
sist
ance
with
in e
quip
men
tm
anuf
actu
rer’s
spec
ifica
tions
?
Rep
lace
mod
ule.
Ene
rgize
syst
em a
nd c
heck
for p
rope
rop
erat
ion.
Con
nect
ele
ctric
pow
er to
syst
em a
t mai
n fu
se o
r circ
uit
brea
ker.
Ener
gize
sys
tem
.
Rep
lace
mod
ule.
Ene
rgize
syst
em a
nd c
heck
for p
rope
rop
erat
ion.
No
Yes
DIS
CO
NN
ECT
ELEC
TRIC
POW
ER T
O S
YSTE
M A
TM
AIN
FU
SE O
R C
IRC
UIT
BREA
KER
!
HOT SURFACE IGNITIONSYSTEM (HSI)
TROUBLESHOOTINGGUIDE
www.white-rodgers.com280
TE
CH
NIC
AL
HE
LP
HOT SURFACE IGNITIONSYSTEM (HSI)
TROUBLESHOOTINGGUIDE
CH
AR
T 2
50E
47/5
0F47
SE
CO
ND
VIS
UA
L C
HE
CK
(Do
es m
ain
bu
rner
ign
ite?
)
Doe
s m
ain
burn
er ig
nite
?
Go
to C
hart
3
No
Yes
Turn
man
ual k
nob
on g
as v
alve
to “O
N”
posi
tion.
Ene
rgize
sys
tem
.Is
out
let p
ress
ure
dete
cted
?
Turn
man
ual k
nob
on g
as v
alve
to “O
FF” p
ositi
on. C
onne
ctm
anom
eter
to o
utle
t pre
ssur
eta
p.
Purg
e sy
stem
of a
ir. En
ergi
zesy
stem
and
che
ck fo
r pro
per
oper
atio
n.
Is o
utle
tpr
essu
re a
t nam
epla
tera
ting?
Yes
No
Yes
Yes
No
Is m
anua
l kno
bon
gas
val
ve in
“ON
”po
sitio
n?
Yes
Turn
man
ual k
nob
on g
as v
alve
to “O
N” p
ositi
on. E
nerg
izesy
stem
and
che
ck fo
r pro
per
oper
atio
n.
No
Cor
rect
sup
ply
pres
sure
.En
ergi
ze s
yste
m a
nd c
heck
for
prop
er o
pera
tion.
With
sys
tem
ener
gize
d, is
25
volts
pres
ent a
cros
s M
V &
MV
term
inal
s of
mod
ule
afte
rig
nito
r war
m u
pdu
ratio
n? No
Rep
lace
mod
ule.
Ene
rgize
syst
em a
nd c
heck
for p
rope
rop
erat
ion.
Is g
asav
aila
ble
at s
ourc
e?R
esto
re g
as s
uppl
y at
sou
rce.
Ener
gize
sys
tem
and
che
ck fo
rpr
oper
ope
ratio
n.
Rep
lace
gas
val
ve. E
nerg
izesy
stem
and
che
ck fo
r pro
per
oper
atio
n.
Yes
No
Yes
No
Rep
lace
lead
s. En
ergi
ze s
yste
man
d ch
eck
for p
rope
r ope
ratio
n.
Yes
NOTE
: All
volta
ge re
adin
gs +
10%
- 15
%
Dis
conn
ect
lead
s at
gas
val
ve.
Ener
gize
sys
tem
. Is
25 v
olts
pres
ent a
cros
s le
ads
afte
rig
nito
r war
m u
p du
ratio
n?(s
ee m
odul
ela
bel)
www.white-rodgers.com 28�
TE
CH
NIC
AL
HE
LP
CH
AR
T 3
50E
47/5
0F47
TH
IRD
VIS
UA
L C
HE
CK
(Do
es m
ain
bu
rner
rem
ain
lit?
)
Doe
s m
ain
burn
erre
mai
n lit
afte
r tria
l for
igni
tion
perio
d? (s
ee m
odul
ela
bel)
Ther
mos
tat s
atis
fied.
No
Yes
Con
nect
ohm
met
erac
ross
sen
sor l
ead
term
inal
and
sens
or p
robe
. Doe
sco
ntin
uity
exi
st?
Cor
rect
gro
und
wiri
ng.
Is c
ontro
lbo
x G
ND
term
inal
wire
d to
bur
ner
grou
nd?
Yes
No
Yes
No
Yes
Doe
s fla
me
sens
or p
robe
hav
eca
rbon
or d
ust
build
-up?
No
No
HSI
sys
tem
cyc
le c
ompl
ete.
Rem
ove
flam
e se
nsor
. Cle
ansu
rface
of f
lam
e se
nse
rod
with
fine
stee
l woo
l or e
mer
y cl
oth,
then
rein
stal
l.
Yes
Yes
Rep
lace
50E
47/5
0F47
-XXX
cont
rol.
Igni
tor r
emai
ns h
eate
d (b
right
red)
with
mai
n bu
rner
flam
epr
esen
t.
Rep
lace
50E
47/5
0F47
-XXX
cont
rol.
Doe
s ig
nito
r tur
nof
f with
mai
n bu
rner
flam
est
ill pr
esen
t?
No
Yes
Yes
Rep
lace
sen
sor.
Ener
gize
sys
tem
and
chec
k fo
r pro
per o
pera
tion.
Rep
lace
sen
sor.
Ener
gize
sys
tem
and
chec
k fo
r pro
per o
pera
tion.
Rep
ositi
on fl
ame
sens
e pr
obe
toac
hiev
e 1µ
a or
gre
ater
sen
secu
rrent
, or,
if un
atta
inab
le,
repl
ace
760-
XXX
sens
or.
No
Yes
NOTE
: All
volta
ge re
adin
gs +
10%
- 15
%
Is fl
ame
sens
epr
obe
loca
ted
prop
erly
in fl
ame?
Pro
per l
ocat
ion
wou
ld p
rovi
de a
dequ
ate
flam
e cu
rrent
yet n
ot e
xcee
d m
axim
um ro
dte
mpe
ratu
re. M
icro
amm
eter
read
s1µa
or g
reat
er.
Dee
nerg
izesy
stem
and
dis
conn
ect
sens
or le
ad fr
om m
odul
e.C
onne
ct o
hmm
eter
acr
oss
sens
orle
ad te
rmin
al a
nd b
urne
r gro
und.
Is re
sist
ance
less
than
50 m
eg o
hms?
HOT SURFACE IGNITIONSYSTEM (HSI)
TROUBLESHOOTINGGUIDE