Westsail 32 Build Manual - Index, Page 1

I. FRONT MATERIAL1. Cover Page2. Index [Page 1] [Page 2] [Page 3]

II. CABIN LAYOUT & CRADLE SPECS5. Cabin Layout, Overhead6. Cabin Layout, Port Elevation7. Cabin Layout, Strbd Elevation8. Shipping Cradle Specifications

III. HULL CONSTRUCTION DETAILS9. Spawl Diagram

10. Beam Adjustment11. Hull To Deck Attachment, 1/312. Hull To Deck Attachment, 2/313. Hull To Deck Attachment, 3/314. Underdeck Attachement Pieces15. Bobstay Fitting Installation16. Dam In Heel Of Keel17. Caprail Materials List18. Caprail Installation, 1/219. Caprail Installation, 2/220. Rub Rail, 1/221. Rub Rail, 2/222. Scupper Deck Assembly23. WSP, Patching Holes In Hull24. WSP, Secondary Bonding Schedule

IV. BOWSPRIT, BOOMKIN & PULPITS25. Bowsprit26. Bowsprit Platform, 1/227. Bowsprit Platform, 2/228. Bowsprit Platform Anchor Roller29. Bowsprit Eyeband, 1/230. Bowsprit Eyeband, 2/231. Bowsprit Installation32. Boomkin Assembly33. Boomkin Spacer Blocks34. Boomkin Installation, 1/235. Boomkin Installation, 2/236. Boomkin End Fitting37. Boomkin Crossmember38. Pulpit Bow39. Pulpit Bow Modified40. Pulpit With Tabernacle41. Tang Boomkin Stay & Whisker Stay

V. RUDDER, TILLER & VANE STEERING42. Rudder Assembly, 1/343. Rudder Assembly, 2/344. Rudder Assembly, 3/345. Rudder Cheeks And Top46. Rudder Installation47. Rudder Cheeks Installation48. Tiller49. Tiller Box50. Tiller Position51. Lower Grudgeons52. Upper Grudgeons53. Aries Stearing Vane Installation54. Aries Tang Plate

VI. GROUND TACKLE GEAR55. Hawse Pipe, Bronze56. Hawse Pipe Assembly57. Forward Sampson Post58. Windlass Installation, S-L 951059. Deck Cap Installation60. Chain Splitter61. Anchor Roller62. Stern Sampson Post Specs63. Stern Sampson Post Installation64. Stern Mooring Cleats Installation

VI. BALLAST DETAILS65. Ballast Location, 1/366. Ballast Location, 2/367. Ballast Location, 3/368. Ballast Lead Fwd69. Ballast Lead Middle70. Ballast Lead Aft

VII. HATCHES71. Fwd Hatch Teak72. Fwd Hatch Teak Trim73. Fwd Hatch Parts74. Main Hatch Bedlog, 1/275. Main Hatch Bedlog, 2/276. Main Hatch Bedlog Mill77. Main Hatch Track78. Main Hatch Drop Boards, 1/279. Main Hatch Drop Boards, 2/280. Main Hatch Trim81. Main Hatch Turtle, 1/382. Main Hatch Turtle, 2/383. Main Hatch Turtle, 3/384. Main Hatch, 1/385. Main Hatch, 2/386. Main Hatch, 3/387. Companionway Hatch Trim88. Companionway Hatch Trim Int89. Companionway Hatch Dodger90. Hatches In Fiberglass Sole91. Lazarette Hatch

VIII. DECK GEAR & FITTINGS92. Teak Decking93. Teak Decking Materials94. Scupper Grate95. Lifeline Stanchion Locations96. Lifeline Stanchions, 1/597. Lifeline Stanchions, 2/598. Lifeline Stanchions, 3/599. Lifeline Stanchions, 4/5

100. Lifeline Stanchions, 5/5101. Lifeline Stanchions, New102. Lifeline Stanchion Gate Brace103. Lifelines104. Mast Tabernacle105. Mast Tabernacle Boom Guy106. New Deck Mast Pulpit107. Pinrails, 1/3108. Pinrails, 2/3109. Pinrails, 3/3110. Belaying Pins111. Dorade Vent Location112. Dorade Vent Installation

IX. COCKPIT GEAR & FITTINGS113. Cockpit Drain Hose Assembly114. Cockpit & Scupper Drain Assembly, 1/2115. Cockpit & Scupper Drain Assembly, 2/2116. Cockpit Sole117. Slates For Cockpit118. Cockpit Trim For Teak Decking119. Boom Gallows Frame120. New Deck Boom Gallows Base121. Boom Gallows122. Instrument Panel Cover123. Instrument Panel & Bilge Pump Installation124. Compass And Inst Cover125. Instrument Locations126. Depth Sounder Fairing127. Speedo Sensor Installation128. Instrument Cover

X. STANDING RIGGING129. Stem Fitting, Bobstay130. Whisker Stay Tangs Installation131. Boomkin Stay Tang Installation132. Stem Fitting, Staysail133. Chainplate, 1/2134. Chainplate, 2/2135. Plate Backup136. Mast, 1/2137. Mast, 2/2138. Mast Spreader139. Mast Step Installation140. Main Boom141. Rigging Schedule

XI. RUNNING RIGGING142. Running Rigging Schedule143. Tuning The Rig144. Optional Heavy Rigging Package145. Running Rigging For Optional Sails146. Running Rigging Line Specs147. Rigging Gear Specs & Info148. Bridge Deck Mainsheet Traveler149. Genoa Track On Cap Rail150. Optional 3-Sheave Masthead151. Whisker Pole Installation152. Standard Aluminum Spars, Cutter153. Wire Halyards154. Running Backstay Option155. Running Backstay Tackle, 1/2156. Running Backstay Tackle, 2/2157. Running Backstay Tang158. Double Backstay Instl159. Main Boom Preventer, Optional160. Main Boom Topping Lift Assembly161. Storm Trysail Track Installation162. Nicro-Shaefer Staysail Traveler163. Main Sheet Arrangement164. Main Sheet Arrangement w/Traveler165. Mainsheet Block Installation166. Jiffy Reefing Lines167. Jiffy Reefing Boom Hardware168. Jiffy Reefing Mast Hardware169. Jib Furling Gear170. Jib Sheet Winches And Cleats171. Jib Sheet Blocks172. Jib Genoa Package173. Staysail Boom Pedestal, 1/2174. Staysail Boom Pedestal, 2/2175. Staysail Boom Gooseneck176. Staysail Boom177. Staysail Track178. Staysail Sheet Installation179. Staysail Pennant180. Winch Pad Installation181. Winch-Cleat Orientation182. Winch Pad

XII. SAIL DIMENSIONS183. Storm Trysail Specs184. Spitfire Jib Specs185. Storm Jib Specs186. Yankee Jib Specs187. Drifter Specs188. Reacher-Drifter Specs189. Reacher-Drifter Giant Specs190. Genoa Specs191. Genoa Staysail Specs192. Heavy Boom Sail Offsets

Westsail 32 Build Manual - Index, Page 2

XIII. PROPANE TANKS & SYSTEM193. Deckbox For Propane Tanks, 1/2194. Deckbox For Propane Tanks, 2/2195. Propane Tank Location And Fastening196. Butane Tank Installation

XIV. MATERIALS & USAGE197. Basic Materials Rqrd & Usage, 1/4198. Basic Materials Rqrd & Usage, 2/4199. Basic Materials Rqrd & Usage, 3/4200. Basic Materials Rqrd & Usage, 4/4

XV. CONSTRUCTION, GENERAL201. Main And Engine Room Bulkhead Inst202. Main Bulkhead Bond203. Portlight Location204. Cabin Overhead Layout205. Cabinet Assembly, Forward Cabin, 1/2206. Cabinet Assembly, Forward Cabin, 2/2207. Teak Slats, Fwd Cabin, Port208. Teak Slats, Fwd Cabin, Stbd209. Fwd Bunk Insert210. Anchor Chain Pipe Installation211. Chain Locker Floor & Partition212. Teak Ceiling Fwd Cabin213. Sub Assembly Port Head Partition214. Sub-Assembly Head Cabinets215. Mast Wire Cover Box, 1/2216. Mast Wire Cover Box, 2/2217. Head Shelf With Mirror218. Main Cabin Assembly Port219. Main Cabin Assembly Stbd220. Sub-Assembly Of Sliding Berth221. Toilet Paper Holder222. Head Shelf223. Dresser Cabinet224. Fwd Cabin Office225. Shower Track226. Main Cabin Plan227. Sliding Berth Parts Installation228. Pilot Berth229. Pilot Berth Ceiling230. Deckbeams Fastening To Deck231. Deckbeams Installation232. Deckbeam Locations233. Knees For Overhead Trim234. Bulkhead Trim235. Sea Rails236. Internal Grabrail & Liner Installation237. Teak Cabin Sole238. Cabin Sole Wood Assembly Detail239. Rack, Soap & Toothbrush240. Bunk Strap

XVI. CONSTRUCTION, COMPANIONWAY241. Companionway Steps242. Step Brace243. Top Step Assembly244. Companionway Steps Assembly

XVII. CONSTRUCTION, NAV STATION245. Chart Table Upper Cabinet, 1/2246. Chart Table Upper Cabinet, 2/2247. Chart Table Sub Assembly248. Chart Table Parts Inst249. Hanging Locker250. Bookshelf Above Chart Table, 1/2251. Bookshelf Above Chart Table, 2/2252. Post Above Hanging Locker253. Chart Table Light

XVIII. CONSTRUCTION, PLYWOOD & TRIM254. Interior Plywood, 1/17255. Interior Plywood, 2/17256. Interior Plywood, 3/17257. Interior Plywood, 4/17258. Interior Plywood, 5/17259. Interior Plywood, 6/17260. Interior Plywood, 7/17261. Interior Plywood, 8/17262. Interior Plywood, 9/17263. Interior Plywood, 10/17264. Interior Plywood, 11/17265. Interior Plywood, 12/17266. Interior Plywood, 13/17267. Interior Plywood, 14/17268. Interior Plywood, 15/17269. Interior Plywood, 16/17270. Interior Plywood, 17/17271. Teak & Mahogany Trim Kit, 1/3272. Teak & Mahogany Trim Kit, 2/3273. Teak & Mahogany Trim Kit, 3/3

XIX. CONSTRUCTION, GALLEY274. Post Pad Hanging Locker And Icebox275. Galley Upper Cabinet, 1/3276. Galley Upper Cabinet, 2/3277. Galley Upper Cabinet, 3/3278. Galley Sub-Assembly279. Icebox Top280. Icebox Cover, 1/2281. Icebox Cover, 2/2282. Icebox Grate283. Post Above Icebox284. Galley Cabinet Over Icebox, 1/3285. Galley Cabinet Over Icebox, 2/3286. Galley Cabinet Over Icebox, 3/3287. Icebox288. Galley Safety Strap

XX. CONSTRUCTION, DINETTE & TABLES289. Dinette Outboard Cabinet290. Dinette Seats291. Dinette Table Assembly292. Dinette Table Leg293. Dinette Drop Rail294. Formica Cutting Dinette Interior295. Centerline Table, 1/2296. Centerline Table, 2/2297. Centerline Table Port Side Bunk298. Centerline Table Formica Cutting299. Centerline Table Leaf Support300. Centerline Table Detail301. Centerline Table Installation Detail302. Centerline Table Removable Fiddles303. Centerline Table Pole Pad304. Centerline Table End Trim305. Centerline Table Door And Drawers306. Centerline Table Stanchion307. U-Shaped Dinette Table

XXI. CONSTRUCTION, DRAWER DETAILS308. Drawer Detail, 1/6309. Drawer Detail, 2/6310. Drawer Detail, 3/6311. Drawer Detail, 4/6312. Drawer Detail, 5/6313. Drawer Detail, 6/6

XXII. CONSTRUCTION, DOOR DETAILS314. Head Door Inst315. Louvered Head Doors With Raised Pan316. Sliding Doors Panels317. Sliding Doors Molding318. Sliding Doors, 1/2319. Sliding Doors Assembly320. Engine Room Door321. Single Frame Doors, 1/2322. Single Frame Doors, 2/2323. Double Frame Doors, 1/2324. Double Frame Doors, 2/2325. Doors Teak, 1/2326. Doors Teak, 2/2327. Sliding Doors, 2/2

XXIII. STOVE & CABIN HEATER328. Mounting Blocks Shipmate Stove329. Mounting Package Midget II Stove330. Shipmate Stove SS331. Cabin Heater Chummy, 1/3332. Cabin Heater Chummy, 2/3333. Cabin Heater Chummy, 3/3

XXIV. ELECTRICAL, 110V HOUSE334. 110-Volt Electircal Wiring335. 110-Volt Outlet Locations, 1/2336. 110-Volt Outlet Locations, 2/2337. 110-Volt Receptacle338. 110-Volt Elect System, 2/3339. 110-Volt Elect System, 3/3340. 110-Volt Elect System, 1/3

XXV. ELECTRICAL, 12V HOUSE341. 12-Volt Wiring342. Battery Cables343. Battery Box Hold Down344. 12-Volt Elect Sys 1345. 12-Volt Elect Sys 2346. 12-Volt Elect Sys 3347. 12V Electrical Wiring348. Interior Lights349. 4-Kw Generator Mouting Bracket350. 4-Kw Alternator Wiring351. Lightning Protection System352. Lightning Rod Inst

XXVI. ELECTRICAL, 12V DC NAVIGATION353. Traditional Side Lights354. Radio Wiring Installation355. Mast Lights Wiring356. Optional Instrument Wiring357. Traditional Sidelight Wiring

XXVII. ELECTRICAL, 12V ENGINE358. Trim Pieces Engine Room Drops359. Engine Wiring MD2 & MD3360. Engine Wiring Perkins361. Volvo 55-Amp Alternator362. Volvo Cold Start Solenoid363. Engine Wiring Volvo364. Engine Wiring System, Std, 1/3365. Engine Wiring System, Std, 2/3366. Engine Wiring System, Std, 3/3

Westsail 32 Build Manual - Index, Page 3

XXVIII. PLUMBING, FRESHWATER367. Water Tank, Plastic368. Water Tank, Stainless Steel369. Water Tank To Shower System370. Fresh Water System, 1/7371. Fresh Water System, 2/7372. Fresh Water System, 3/7373. Fresh Water System, 4/7374. Fresh Water System, 5/7375. Fresh Water System, 6/7376. Fresh Water System, 7/7377. Hot Water Heater Installation378. Presure Water System With Hot Water379. Sink Plumbing380. Galley Plumbing Diagram381. Galley Plumbing382. Water Tank Installation383. Water Tanks With Extra Tank384. Water Tank Strap Blocks385. Water Tank Hold Down Strap

XXIX. PLUMBING, SALTWATER386. Salt Water Plumbing Galley, 1/3387. Salt Water Plumbing Galley, 2/3388. Salt Water Plumbing Galley, 3/3

XXX. PLUMBING, SANITARY389. Head Plumbing390. Shower Pres Reducing Valve391. Shower Drain Installation392. Plumbing System For Head, 1/5393. Plumbing System For Head, 2/5394. Plumbing System For Head, 3/5395. Plumbing System For Head, 4/5396. Plumbing System For Head, 5/5397. Marine Head Installation398. Head Anti-Siphon Valve Installation399. Head Operation With Holding Tank400. Holding w/Selector Discharge System401. Mansfield Head w/O-B Discharge402. Head With Holding Tank403. Head Plumbing Diagram404. Inca Plastic Tank405. Location Waste Deck Pumpout406. Groco Head Plumbing, 1/2407. Groco Head Plumbing, 2/2

XXXI. PLUMBING, BILGE408. Bilge Pump Plumbing, 1/2409. Bilge Pump Plumbing, 2/2410. Manual Bilge Pump Installation411. Elect Bilge Pump Installation, 1/2412. Elect Bilge Pump Installation, 2/2413. Elect Bilge Pump Wiring414. Elect Bilge Pump Float Switch Installation

XXXII. PLUMBING, SEACOCKS415. Location Of Seacocks416. Seacocks For Head And Sink417. Seacock Inst 1.50 in418. Seacock Inst 0.75 in419. Seacock Plywood Washer 1.50 in420. Seacock Plywood Washer 0.75 in

XXXIII. PLUMBING, DIESEL & KEROSENE421. Diesel Fuel Tank422. Kerosene Tank423. Kerosene Tank Installation424. Kerosene Tank Hold Down425. Diesel Fuel Tank Strap426. Diesel Fuel Tank Lower Bracket427. Engine Fuel System, Std, 1/8428. Engine Fuel System, Std, 2/8429. Engine Fuel System, Std, 3/8430. Engine Fuel System, Std, 4/8431. Engine Fuel System, Std, 5/8432. Engine Fuel System, Std, 6/8433. Engine Fuel System, Std, 7/8434. Engine Fuel System, Std, 8/8

XXXIV. ENGINE & TRANSMISSION435. Engine Installation436. Bracket Engine, MD2, 1/3437. Bracket Engine, MD2, 2/3438. Bracket Engine, MD2, 3/3439. Bracket Engine, MD3, 1/2440. Bracket Engine, MD3, 2/2441. Engine Control System, Std, 1/2442. Engine Control System, Std, 2/2443. Engine Exhaust System, Std, 1/3444. Engine Exhaust System, Std, 2/3445. Engine Exhaust System, Std, 3/3446. Engine Water Intake System, Std, 1/2447. Engine Water Intake System, Std, 2/2448. Exhaust System, MD2B & MD3B, 1/2449. Exhaust System, MD2B & MD3B, 2/2450. Muffler Aqualift, 1/2451. Muffler Aqualift, 2/2452. Volvo Major Spare Parts Kit

XXXV. SHAFT & PROPELLER453. Propeller Shaft, 1/2454. Propeller Shaft, 2/2455. Propeller Shaft Flange456. Propeller Shaft Hole457. Shaftlog Installation (New)458. Shaftlog Installation (Old)459. Shaftlog & Stuffing Box Installation460. Propeller Installation461. Propeller462. Engine Prop Shaft Assembly, Std, 1/3463. Engine Prop Shaft Assembly, Std, 2/3464. Engine Prop Shaft Assembly, Std, 3/3

Section II - Cabin Layout & Cradle Specs Page 5 - Cabin Layout, Overhead

Section II - Cabin Layout & Cradle Specs Page 6 - Cabin Layout, Port Elevation

Section II - Cabin Layout & Cradle Specs Page 7 - Cabin Layout, Strbd Elevation

Section II - Cabin Layout & Cradle Specs Page 8 - Shipping Cradle Specifications

Section III - Hull Construction Details Page 9 - Spawl Diagram

Section III - Hull Construction Details Page 10 - Beam Adjustment