Welding Machines - R.P.S. Supply download... · Welding Machines CO2/MAG/MIG ... Power control...

Welding MachinesCO2/MAG/MIG

Panasonic pursues in welding

ISO9001REGISTERED

QUALITY SYSTEMNo.:00111Q28316R5M/1300

ISO14001REGISTERED

ENVIRONMENT SYSTEMNo.:02111E10260R4M

OCCUPATIONAL HEALTH ANDSAFETY MANAGEMENT SYSTEM

OHSAS18001

No.:02112S10057R0M

REGISTERED

Pulse control method Arc trackingHybrid pulse controlSoft pulse controlHard pulse control

Mi ld s tee l Pu lse MAGCond i t ion :200A,25.2VSpeed:50cm/minWire :So l id ,1 .2mmWorkp iece : M i ld s tee l ,4 .5mmShie lded gas : Ar 80%+CO 2Jo in t fo rm: f i l l e t

S ta in less s tee l Pu lse MIGCond i t ion :160A,20.2VSpeed:50cm/minWire :SUS308,1 .2mmWorkp iece : SUS304,3 .0mmShie lded gas : Ar 98%+O 2Jo in t f rom: f i l l e t

Fillet weld height:6.5mm Fillet weld height:5.2mm

Improvement oftraceabilityassuming everysituation

GL pulse controlEffect 1:Offset of shakingEffect 2:Restraining of undercutEffect 3:Reduction of Spatter

①②③

Pulse control method Arc trackingHybrid pulse controlSoft pulse controlHard pulse control

Mi ld s tee l Pu lse MAGCond i t ion :200A,25.2VSpeed:50cm/minWire :So l id ,1 .2mmWorkp iece : M i ld s tee l ,4 .5mmShie lded gas : Ar 80%+CO 2Jo in t fo rm: f i l l e t

S ta in less s tee l Pu lse MIGCond i t ion :160A,20.2VSpeed:50cm/minWire :SUS308,1 .2mmWorkp iece : SUS304,3 .0mmShie lded gas : Ar 98%+O 2Jo in t f rom: f i l l e t

Fillet weld height:6.5mm Fillet weld height:5.2mm

Improvement oftraceabilityassuming everysituation

GL pulse controlEffect 1:Offset of shakingEffect 2:Restraining of undercutEffect 3:Reduction of Spatter

①②③

ModelPower control methodRated frequency Rated input

Output characteristicPower factor(Rated conditions)

IGBT inverter typeYD-350GL

Digital control:“-7”(Min.)～“0”(Standard)～“7”(Max.)

welding / welding - Crater / Initial - welding - Crater

CO2 welding CO2:100% / MAG welding Ar:80%,CO2:20% / MIG welding Ar:98%, O2:2%Pulse MIG welding Ar:98%, O2:2% / Pulse MAG Welding Ar:80%,CO2:20%

380×550×81560

380×550×64550

*Note:The ouput ranges are tested on the conditions of resistance load according to GB15579.1-2004.

YD-500GL

50/60Hz (Common)

Welding method

MemoryWave form control method

Shielding gas

Pulse characteristic

0.8/0.9/1.0/1.2

CO2/MAG/MIG/Pulse MIG/Pulse MAG

Digital control:“-15”(Min.)～“0”(Standard)～“15”(Max.)

16-35.5 17-41.530-430 60-550

H

73(DC)60

31.5(DC)350(DC)

14.5/140.97 0.96

23.3 / 22.4

500(DC)39(DC)

10067(DC)

F

60 Max Gas purge time)0-5.0 continuous(Increment of 0.1) 0-5.0 continuous(Increment of 0.1)

0.3-10.0 continuous(Increment of 0.1)

CV

IP21S

1.2/1.4/1.6

smm

mm

VAV

A

kVA/kWHz

V%

kg

sss

Rated output currentRated output voltageRated duty cycleRated output no-load voltage

Air coolledSolid/Fcw

Gas check timeSequence

Pre-flow timePost-flow timespot welding time

Mass

Output current adjustable range* Output voltage adjustable range*

Individual / United

Dimension(WxDxH)

Applicable wire size(diameter)

Applicable wire material (Note) Carbon steel(MS) Carbon steel-Flux-cored(MF_FCW)Stainless steel(SUS) Stainless steel-Flux-cored(SUS_FCW)

9 ch, reproducible storages

Method of welding

Insulation classCooling mode

Enclosure protection class

Applicable welding wire type

2

CO2/MAG

Stainless steelMIG

Making Full Digitaleven closer to you!

●Excellent welding quality ( Low current range 50~120A)

■ The stable welding is realized in wide range of current

■ Thanks to full digital control, the extra fine control on the current state is achievable from low to high welding current, making consistent high welding quality come true.

● Improved welding performance (Middle current range 200~250A)

Soft arc Standard arc Hard arc

By turning waveform control knob, the arc stiffness can be adjusted as will to obtain optimal arc according to the actual demand.

The analog welding machine The digital welding machine

Big and round grains are harmful to arc re-ignition

Small and oval grains are helpful for arc re-ignition

■ Fillet welding (Low carbon steel 9.0mm)

Welding current:230A Welding voltage:23.6VWelding wire diameter:1.2mm Shielding gas: CO2( )

■ Lap fillet welding (Low carbon steel sheet 1.0mm)

Welding current:80A Welding voltage:18VWelding wire diameter:1.2mm Shielding gas: CO2( )● Extra stainless steel MIG welding mode

■ Fillet welding (stainless steel 9.0mm)Welding current:250A Welding voltage:24.2VWelding wire diameter:1.2mm Shielding gas: Ar + 2%O2( )

■ Prompt and smooth arc ignition

A comparison for arc ignition waveforms

At the moment of arc ignit ion, machine can output start-up current instantly. The new FTT function helps to form the uniform shape at the end of welding wire when welding stops, enabling instant arc start.

clockwise

Anti-clockw

ise

【Application】·Vertical welding·For gaps·High speed welding

Base meatl

【Application】·Fillet and groove welding·Less spatter·High current welding

Base meatl

Full Digital Controlled CO2/MAG Welding Machine

current waveform

vlotage waveform

short circuit period short circuit periodarc period

The stable waveform maintenance and periodicity benefited from the short-circuit initial suppression technology

■Panasonic unique short - circuit initial suppression technology (the world＇s first )

The short-circuit transfer process is optimized, freely controlling the result of the one-side welding with back formation.

Dual-CPU structure enables h igh speed response . By u s i n g c u r r e n t w a v e f o r m control, the short-circuit rise current can be significantly reduced, greatly improving the characteristics of short-circuit transfer. By applying digital control technology, the arc voltage-drop gradient can be correctly shaped(the control on the arc energy input), realizing the contro l on b ig droplet growth, improving welding characteristics and effectively eliminating spatters.

Panasonic GY3The analog welding machine

■ Free adjustment to arc characteristics

500GY3350GY3

GY3 100%

Duty cycle

■ User-friendly touch panelThe concise layout fits the customers’ patterns of use.The clear and direct viewing digital meters displaying preset current and voltage, the actual average welding current and voltage during welding as well as error codes used for easy troubleshooting . Nine groups of welding parameters can be stored and recalled by pressing the tact switches on the front panel. Each group covers a variety data, such as welding voltage and current, crater voltage and current, spot welding time, wire diameter, type of wire and shielding gas etc.

■

■

■

Series

Wire feeder

Welding torchRated currentduty cycle

Length of torch cableApplicable welding wire diameter

Gas regulator

Applicable welding wire diameter

Model RG053-DY RG005-DYPower contyol method - IGBT inverter typeRated frequency Number of Phase 3-phase

zH 50/60Hz (Common)

Rated input kVA/kW 41/5.41 4.22/3.32A 350(DC) 500(DC)Rated output currentV 5(DC).13 9(DC)3Rated output voltage% 06 001Rated duty cycle

Maximum non-load voltage V 3(DC)7 8(DC)6A 03 034 06 055V 21 5.53 71 5.14

-

Individual / UnitedAir coolledSolid/Fcw

---

2.1/0.1/9.0/8.0 6.1/4.1/2.1

Memory Applicable welding method

9 ch, reproducible storages

Waveform control method Digital control: -7 (small) to +7 (large) (Standard: 0)

-

Sequence

-

CO2, MAG, Stainless steel MIG

Applicable shielding gas

-

OC 2 OC( 2 GAM)%001: OC+%08:rA( 2 )%02:GIM O+%89:rA( 2 )%2:

Gas purge time s 1 second - 1 minute / continuous Pre-flow time s 0 0(Increment of 0.1) continuous.5Post-flow time s 0 0(Increment of 0.1) continuous.5Arc spot time s 3.0 0(Increment of 0.1) continuous .01

mm 546x055x083 518x055x083Mass gk 05 06

Output current adjustable range Output voltage adjustable rangeWelding process

Dimension(WxDxH)


Applicable wire material (Note)

Main welding, Main welding - Crater (“Crater repeat”is available), Initial - Main welding - Crater (“Crater repeat” is available), Arc spot

Mild steel (MS) Flux cored mild steel (MS_FCW) Stainless steel Flux cored stainless steel (SUS-FCW)

Input power terminal Terminal block (for 3-phase, M5 bolting)

Cooling modeApplicable welding wire type

联网监控界面

0.8

1.0

1.2

0.8

1.0

1.2

1.2

1

2

3

(Integrate Panasonic advanced control technologies on energy-saving)

Compare the energy consumption with thyristor modelWelding current

Welding No-load Energy-saving ON

Energy consum

ption

Thyristor350

[Welding]Max.Reduce 19%

[ No-load]Max.Reduce 49%

350RX1 400RX1

High reliability under fierce operational surroundings

A higher level energy-saving technologies

Unique 3-layer 4-chamber design

●The single highly integrated main control PC Board is adopted, easy for maintenance.●3-layer 4-chamber structure enjoys superior dust-proof performance; the separate air passage and high-power cooling fan enable machine to with stand 50 degrees Celsius. ●The output terminals are placed in dust-proof structure. The enclosure class is as high as IP23 offering fine raindrop-proof and drip-proof performance.

Designed for high temperature (50 degree Celsius) andhumidity resistanceInherited the features of easy operation

7-segment Display

Selector Switch

High reliability, light weight and easy operation

[STAND-BY]After welding, the power supply of the transformer can be cut off, eliminating the no-load loss. Hence, the stand-by power consumption is greatly lowered. [The power-saving circuit is configured as standard specification]The power-saving circuit takes action seven minutes after the end of welding.

[WELDING]Compared with thyristor controlled welding machine, more power consumption can be significantly reduced.Thanks to the high speed CPU, higher wire feeding stability, more concentrated arc voltage and remarkable energy-saving effect are achievable.

●

●

●

●

●

Concentrated arc

Diffused arc

Turn clocewise to make the arc harder

The narrower arc, stronger arc force and higher transfer frequency are suitable for all-position welding at low current.

The knob generally set to the standard position.

ARC CONTROL

T h e s o f t e r a r c a n d smoother welding bead are suitable for horizontal welding at high current.

Turn a n t i c l o c k w i s e to make the arc softer

Lightning-proofPhase failure protectionThe protection against output short-circuitDouble overheating protectionOver-current and over-voltage protection for wire feeder

Rated input voltage Mobel YD-350RX YD-400RX

415 AC380 ACRated frequency 50/60 (Common) Number of phase 3-phase

16.2Rated input

15.613.212.7

Maximum non-load voltage DC 69 Rated output current DC 400 DC 350Rated output voltage DC 34 DC 31.5Output current adjustable range DC 50—430 Output voltage adjustable range DC 16.5—35.5 Rated duty cycle 60Power control method IGBT inverter type Applicable welding method CO2, MAG Waveform control method Digital control

Sequence

Main welding, Main welding-Crater (“Crater repeat” is available), Initial- Main welding- Crater (“Crater repeat” is available)

Applicable shielding gas CO2 (100 %), MAG (80 % Argon and 20 % CO2)

Applicable wire size (diameter) 0.8, 1.0, 1.2


Mild steel (MS) Flux cored mild steel (MS-FCW) Stainless steel Flux cored stainless steel (SUS-FCW)

Gas purge time 1 second - 1 minute / continuous Pre-flow time 0-0.1-5.0Post-flow time 0-0.4-5.0Input power terminal Terminal block (for 3-phase, M5 bolting) Output terminal Copper terminal with M8 bolting Dimension(LengthxWidthxHeight) 545×380×570

Mass

V Hz

kVA kW V A V A V % - - -

-

-

mm

-

- s s - -

mm

kg 52

Specifications

Thyrisyor

Welding Arc start

Joint: Fillet welding Base metal: Mild Steel

Thickness: 1.2mm Welding Current: 110A

Wire Dia.: 1.2mm(YGW12) Gas: MAG (Ar: 80% CO2: 20%)

The welding voltage can automatically match the welding current. The fine-tuning of voltage c a n b e r e a l i z e da s p e r i n d i v i d u a l operational habit.

Remote controller

Input voltage waveform

Easy to realize high quality welding

Equiped with digital wave control

Equiped with Unitary function

The wire feed system remains constant over a wide range of input vol tage fluctuation.

Reference Voltage415V

Feed speed

400

373 415 435 456

Uniform and stable wire feed

Material Gas 350RX1 Dia. 400RX1 Dia. Result

MD Solid

MD flux-cored

Applicable to various solid and flux-cored welding wires

Input voltage and wire consumpation

The welding results on the condition of fluctuating input voltage

400A Thyristor Machine

0.9

1.0

1.2

0.9

1.0

1.2

1.2

Rated frequency

Number of Phases

Rated input

Maximum non-load voltage

Rated output current

Rated output voltageOutput current adjustable range

Output voltage adjustable range

Rated duty cycle

Power control method

Memory

Applicable welding methodWaveform control method

Sequence

Applicable shielding gas


Gas purge time

Pre-flow time

Post-flow time

Arc spot time

Input power terminal

Output terminal

Dimension (width x Depht x Height)

Mass

Hz

-

KVA

KW

V

A

V

A

V

%

-

-

-

-

-

-

mm

mm

-

s

s

s

-

-

mm

kg

50/60Hz(Common)

3-phase

13.5 23.3

13 22.4

70DC 68DC

350DC 500DC

31.5DC 39DC

30-430 60-550

12-35.5 17-41.5

60 100

IGBT inverter type

3ch,neproducible storages

CO2, MAG

Digital control:-7(small)to+7(large)(Standard:0)

Main welding,

Main welding-Crater(”Crater repeat”is available),Arc spot

CO2(100%),MAG(80% argon and 20% CO2 )

Mild steel (MS) 0.8,1.0, 1.2 Mild steel (MS) 1.0, 1.2,1.6

Flux cored mild stee 1.2,1.4,1.6

1 second-1minute/continuous

0.2s

0.2s

0.3-10.0(lncrement of 0.1) continuous

Terminal block (for 3-phase,M5 bolting)

Copper terminal with M8 bolting

372 x 545 x 669

56 62

Model YD-350FR YD-500FR

Flux cored mild steel 1.2

联网监控界面

0.8

1.0

1.2

0.8

1.0

1.2

1.2

1

2

3




Energy consum

ption

Thyristor350



350RX1 400RX1






7-segment Display

Selector Switch




●

●

●

●

●

Concentrated arc

Diffused arc




ARC CONTROL






16.2Rated input

15.613.212.7


Sequence







Mass

V Hz


-

-

mm

-

- s s - -

mm

kg 52

Specifications

Thyrisyor

Welding Arc start





Remote controller







Feed speed

400

373 415 435 456



MD Solid

MD flux-cored





0.9

1.0

1.2

0.9

1.0

1.2

1.2

5

SeriesStandard model

RX1Digital CO2/MAG Welding Machine

6

0.8

1.0

1.2

0.8

1.0

1.2

1.2

1

2

3




Energy consum

ption

Thyristor350



350RX1 400RX1






7-segment Display

Selector Switch




●

●

●

●

●

Concentrated arc

Diffused arc




ARC CONTROL






16.2Rated input

15.613.212.7


Sequence







Mass

V Hz


-

-

mm

-

- s s - -

mm

kg 52

Specifications

Thyrisyor

Welding Arc start





Remote controller







Feed speed

400

373 415 435 456



MD Solid

MD flux-cored





0.9

1.0

1.2

0.9

1.0

1.2

1.2

7

Popular model with outstandingperformance and wide application!

CO2/MAG

200 KR2 350 KR2 500 KR2

Thyristor-controlled CO2/MAG Welding Machine

Standard model

KRII Series

■ Non-remote control cable design

■ Good welding performance

■ Individual and Simple Unitary mode

■ Various kinds of protection functions,convenient functions and good expandability.

■ SpecificationsBy carrying the remote controller on the wire feeder and improvement of control circuit,the original two pieces of cable was integrated to one piece.This realized light weight,improved mobility and decreased wire breaking trouble.

KR2 adopts the special control circuit which realizes low spatter welding in short circuit transfer and spray transfer of CO2/MAG welding.

The arc starting circuit ensures high rate of success of arc srart,which reaches to almost 100% under any operating mode within the technical specifications. It is also possible to be equipped with various automatic welding systems.

The special patented technology preventing the damage of main transformer further improves the safety performance and reliability of the machine.

When Simple Unitary mode is selected a n d w e l d i n g c u r r e n t i s s e t b y t h e current adjustment knob on the remote controller,almost corresponding welding voltage is automatically set.Fine-tuning of voltage is also possible.

■ Convincing high reliabilityHigh insulation strength(Class H),high temperature resistance and good dust proof structure are adopted in main transformer and reactor.

IP(International Protection) class of enelosure is IP21S and it effectively prevents the affection and interference of the main circuit to the control circuit.And moisture-proof,drip-proof and dust-proof structure enables the operation under adverse circumstances.The welding voltage can automatically match the welding current. The fine-tuning of voltage can be done as per individual operational habit.

Overheat protectionUnder-voltage protectionOutput over-current protectionLighting-proof circuit

Adjustable burn-back time Pre-flow on-off selectionCurrent detection terminal for peripheral equipment

Model YD-250KR YD-350KR YD-400KR YD-500KRControl method

Rated input capacityRated duty cycleOutput current range

Crater current rangeCrater voltage range

Output voltage range

Method of welding



Overall dimensions(W×D×H)

Mass

Wire feeder

Length of cable

Welding torch

Rated current


Gas regulator




Input power source frequencyThyristor50 / 60

9.5/7.9 18.1 / 16.25060

50~250

50~250

60~380

17~3360~38017~33

16~39

16~39

60~400

60~400

6021/19

15~27

15~27Individual/Unitary

Solid / FCWSolid

1.2/1.4/1.6FCW

1.2/1.4/1.6

HIP21S

Forced air cooling

1.80.8/1.0/(1.2)

(0.8)/1.0/1.2 (0.8)/1.0/1.2 1.2/1.63

YX-25CD1

1.2/1.6YW-25KB3 YW-35KB3 YW-40KB3

YT-35CS4

350 350 400

YT-35CS4 YT-40CS4

YD-200KR

7.6 / 6.560

50~220

16.5~2550~22016.5~25

Solid 0.8/1.0/1.2

FCW 0.8/1.0/1.2

0.8/1.0/(1.2)

YW-20KB3

YT-20CS3

200

376x675x747

89 117117 158158

436x675x762

17~41.5

17~41.560~550

60~55060

31.9 / 28.1

1.2/1.6

YW-50KB3

500

YT-50CS4

-Hz

kVA/kW

A

A

%

V

V

mm

mm

mm

mmm

Ammm

kg

-----

Torch

Gas hoseW-200-36V-3

Φ8

YT-50S3HBLRegulator

Thyristor

Individual/Unitary

Forced air coolingSolid/FCW

-zH 50 / 60

TD-600KH2

Wk/AVk 45 / 40A 600V 44% 100V 80A 60~720

60~720V 17~44

17~44AV-A 150~630V 55A 100~540V 24~41.6- IP21S- H--mm Solid

FCW6.1/4.1/2.1

mm 6.1/4.1/2.1mm 029x096x005gk 232

2WCK06-WYmm 1.2 / 1.6

1.2 / 1.4 / 1.6

m 1.8

YT-601CCWA 600% CO2:100 MAG:100(550A)mm

m 3

YX-25CD1

-

ModelControl method

Rated input capacityRated output current

Rated output voltageRated duty cycle

Output current range

Crater current rangeCrater voltage range

Output voltage range

Method of welding


Outer casing protection classOuter voltage(manual welding)classOuter current(manual welding)class

Outer current(air gouging)rangeOuter voltage(air gouging)range

Overall dimensions(W×D×H)Mass

Wire feeder

Length of cable

Welding torchRated currentDuty cycle

Length of welding gun cableApplicable welding wire diameter

Gas regulator

Cooling water unit(optional)※Model # and specifications are subject to change without notice.




Input power source frequency

Rated output no-load voltage

YX-09KGC1

Mp600L/min.

9

200 KFIIF2K002-DY

-zH 06/05

Wk/AVk 8.6/8.7A 052V 6.52% 04V 73A 052~05V 6.52~5.61-- S12PI- H--mm )2.1(/0.1/8.0mm 2.1mm 518x517x583gk 59

3SC02-TYA 002% OC 2 52:GAM05:mm )2.1(/0.1/8.0

m 31DC52-XY

ModelControl method

Rated input capacityRated output currentRated output voltageRated duty cycle

Output current rangeCrater current rangeMethod of welding


Endesure protection class

Dimensions(W×D×H)Mass

Welding torchRated currentRated duty cycle


Gas regulator

Applicable welding wire diameterApplicable welding wire type



Thyristor

Individual/Unitary

Solid / FCWSolid

FCW

Forced air cooling

■ Specifications

180SL7(MINI)

CO2/MAG

CO2/MAG

MINI 180

Optimal conditionsare obtained simplyby tuming the handle

An ideal Machine in Replacement of Manual AC Arc Weldert

Standard model

Thyristor-controlled CO2/MAG Welding Machine

Unitary Controlled CO2/MAG Machine

■ Convincing high reliability

■ Various kinds of protection functions,convenient functions and good expandability.

■ Power-Saving Control Is Equipped

■ Easy-to-operate unitary adjustment

■ Arc spot welding function

High insulation strength(Class H),high temperature resistance and good dust proof structure are adopted in main transformer and reactor.IP(International Protection) class of enclosure is IP21S and it has effectively prevent the affection and interference of the main circuit to the control circuit.And moisture-proof,drip-proof and dust-proof structure enables the operation under adverse circumstances.

Overheat, secondary side over-current protection etc. are equipped, effectively preventing unexpected accident

Electromagnetic contactor will work in 7.5 minutes after welding operation stops, cutting off no-load input of power source to eliminate loss caused by no-load input.

Applicable to spot welding with pre-settable spot current and time from 1 to 3 seconds.

Thin-plate-only weldingmachines accumulatedachievements and reliability

Built-in wire feeder

Standard model

■ Specifications

LS081-DY-zH 06/05

Wk/AVk 4.6/8.6A 081V 32% 04V 23A 002~06V 42~71-- S12PI- H--mm 2.1/8.0mm 905x634x013gk 94

2KF181-WYmm 2.1/8.0

m 8.1

-TY 3SC02A 002% OC 2 52:GAM05:mm )2.1(/0.1/8.0

m 3

1DC52-XY

ModelControl method Slide tianstormer

Rated input capacity



Dimensions(W×D×H)Mass

Wire feeder

Length of cable

Welding torchRated currentRated duty cycle


Gas regulator


Applicable welding wire typeApplicable welding wire type


Rated output currentRated output voltageRated duty cycle

Output current rangeCrater current range


Method of welding Unitary

Solid Solid

Forced air cooling

7Model

●Before attempting to use any welding product, always read the manual to ensure correct use.Safety precautions

Tel： (0315) 3206066-3206069　　Fax： (0315) 3206018 3206070 Service hotline:：(0315) 3206016 8008035816Technique consulting hotline： (0315) 3206012Website：http://pwst. panasonic.cnE-mail：[email protected]

Panasonic Welding Systems (Tangshan) Co.,Ltd.

Printed in May 2009

Catalog No. CO47

The color is subject to be different to the real product. The specifications are subject to change without notice. Advertiser: Panasonic Welding Systems (Tangshan) Co., Ltd. Address: No.9 Qingnan Road,Tangshan New & Hi-tech Development Zone,Tangshan,Hebei,ChinaPrinted by Tangshan Huaqiang Printing Co., Ltd. Address: No.124 Huoju Road,Tangshan New & Hi-tech Development Zone,Tangshan,Hebei,China

Printed in May 2012

Catalog No. CO48

Welding Machines - R.P.S. Supply download... · Welding Machines CO2/MAG/MIG ... Power control...

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