WELCOME TO OUR CORPORATE PRESENTATION

49
being selected among the Top 3 being selected among the Top 3 ‘Emerging Indian Companies’ by ‘Emerging Indian Companies’ by CNBC. CNBC. Specializing in Dual Plate Check Specializing in Dual Plate Check Valves & Butterfly Valves for Valves & Butterfly Valves for general, fire safe & cryogenic general, fire safe & cryogenic applications; in materials from applications; in materials from the basic steels, superior alloys the basic steels, superior alloys to titanium; in compliance to the to titanium; in compliance to the most stringent fugitive emission most stringent fugitive emission standards; in large size and standards; in large size and pressure ratings; with pressure ratings; with certifications like the CE, ISO & certifications like the CE, ISO & API 6D, Advance Valves has API 6D, Advance Valves has established its position among established its position among the top 5 quality manufacturers the top 5 quality manufacturers internationally in its range. internationally in its range. Users have found various benefits Users have found various benefits in terms of quality, prompt in terms of quality, prompt response & delivery in addition response & delivery in addition to other commercial benefits to other commercial benefits while procuring the most superior while procuring the most superior valves. valves. With complete in-house With complete in-house engineering and owned product engineering and owned product technology, Advance Valves technology, Advance Valves deploys sophisticated means of deploys sophisticated means of product development including product development including Finite Element Analysis, ProE Finite Element Analysis, ProE

description

- PowerPoint PPT Presentation

Transcript of WELCOME TO OUR CORPORATE PRESENTATION

Page 1: WELCOME TO OUR CORPORATE PRESENTATION

Established in 1986, with a strong Established in 1986, with a strong engineering foundation and first engineering foundation and first hand industry experience, Advance hand industry experience, Advance Valves has always been a first Valves has always been a first mover in its markets. The robust mover in its markets. The robust growth backed by dynamic and growth backed by dynamic and customer centric approach, has customer centric approach, has also been acknowledged by being also been acknowledged by being selected among the Top 3 selected among the Top 3 ‘Emerging Indian Companies’ by ‘Emerging Indian Companies’ by CNBC.CNBC.

Specializing in Dual Plate Check Specializing in Dual Plate Check Valves & Butterfly Valves for Valves & Butterfly Valves for general, fire safe & cryogenic general, fire safe & cryogenic applications; in materials from the applications; in materials from the basic steels, superior alloys to basic steels, superior alloys to titanium; in compliance to the titanium; in compliance to the most stringent fugitive emission most stringent fugitive emission standards; in large size and standards; in large size and pressure ratings; with pressure ratings; with certifications like the CE, ISO & certifications like the CE, ISO & API 6D, Advance Valves has API 6D, Advance Valves has established its position among the established its position among the top 5 quality manufacturers top 5 quality manufacturers internationally in its range. Users internationally in its range. Users have found various benefits in have found various benefits in terms of quality, prompt response terms of quality, prompt response & delivery in addition to other & delivery in addition to other commercial benefits while commercial benefits while procuring the most superior procuring the most superior valves. valves.

With complete in-house With complete in-house engineering and owned product engineering and owned product technology, Advance Valves technology, Advance Valves deploys sophisticated means of deploys sophisticated means of product development including product development including Finite Element Analysis, ProE Finite Element Analysis, ProE Assembly and customized tools. Assembly and customized tools. This is further complemented by This is further complemented by stringent testing & quality control, stringent testing & quality control, Performance Cycle Testing among Performance Cycle Testing among others.others.

The world class manufacturing The world class manufacturing facility in the Noida Special facility in the Noida Special Economic Zone caters to all the Economic Zone caters to all the international client requirements, international client requirements, deploying modern machining deploying modern machining centres, large size material centres, large size material processing and handling processing and handling equipment, with sophisticated equipment, with sophisticated quality & testing setup including quality & testing setup including cryogenic test facility & oxygen cryogenic test facility & oxygen cleaning setup. The manufacturing cleaning setup. The manufacturing infrastructure also includes a very infrastructure also includes a very modern and specialized range of modern and specialized range of dedicated job workers in close dedicated job workers in close proximity. This is further proximity. This is further complemented by a global complemented by a global servicing infrastructure, servicing infrastructure, representatives and stocks for representatives and stocks for support to clients.support to clients.

Page 2: WELCOME TO OUR CORPORATE PRESENTATION

WELCOME TO OUR WELCOME TO OUR CORPORATE CORPORATE

PRESENTATIONPRESENTATIONSaturday, April 22, 2023Saturday, April 22, 2023

Page 3: WELCOME TO OUR CORPORATE PRESENTATION

“To concentrate in business areas with world class

latest technology which offer ultimate solutions, by

adopting global practices for the benefit of end - users

through empowerment of human resources in safe

working environment and appropriate quality systems

to maintain market leadership and be distinct and

significant.”

Business PhilosophyBusiness Philosophy

Page 4: WELCOME TO OUR CORPORATE PRESENTATION

The Advance Valves GroupThe Advance Valves Group• Established in 1986

• ISO 9001 certified since 1997

• PED Certification for CE Marking

• Upgraded to ISO 9001:2008

• API 6 D Licensed

• Fire Safe Certification for Check & TE Butterfly Valves as per BS 6755 & ISO 10497

• Cryogenic certification as per BS 6364

• Fugitive Emission Free certified as per ISO 15848 – 1 from -46°C to 450°C

• Wide range of Dual Plate Check Valves tested as per T-Spec 2-973-873

Page 5: WELCOME TO OUR CORPORATE PRESENTATION

Quality PolicyQuality PolicyAdvance Valves is committed to creating value for all its stakeholders in particular andsociety in general, by engaging in distinct business areas relating to design,manufacturing, supply and support of products and services globally.

To achieve this, the organization will ensure sustained deployment of emerging technologies in conformance with national and international standards, and willcontinually monitor and improve the effectiveness of quality management systems for: • Customers - by providing total solutions in line with their stated and implied requirements;

• Employees - by empowerment at all levels in safe and conducive work environments;

• Suppliers - by equipping them with appropriate tools and technology to meet the quality requirements;

• Shareholders - by enhancing the prestige of the organization through adoption of productive methods and ethical practices, thereby becoming a respectable Corporate Citizen .

This policy is implemented and maintained at all levels within the organization and will bereviewed to ensure that the Corporate goals are achieved.

Page 6: WELCOME TO OUR CORPORATE PRESENTATION

Health, Safety & Environment Health, Safety & Environment (HSE) Policy(HSE) PolicyAt Advance Valves, Health, Safety and Environmental (HSE) responsibilities are integral to the way we conduct business. Through observance and encouragement of this policy, we assist in protecting the environment and the overall well-being of all our Stakeholders that is, Customers, Employees, Suppliers, Shareholders and Societies.

Advance Valves is committed to:

Preventing harm to our employees, our clients, our Society, and all others who could be affected by our activities; Creating safe work environments for all employees; Minimize impact to the environment; Being accountable for promoting continued safety education and training for all employees by assigning responsibility for all aspects of the program; Continuously reviewing the program to identify potential areas of improvement, and ensuring a thorough evaluation of all incidents; Addressing the environmental and health impact of our operations by reducing waste, emissions, and discharges and by using energy efficiently; Maintain awareness of HSE matters, achieved through education, communication, and definition of the goals and standards appropriate to our operations and those undertaken on behalf of our clients;

Continuing commitment towards improvement in the performance of all of our activities, we will adhere to Advances Valves’ HSE Principles. These Principles are the cornerstone of Advance Valves’ HSE culture and addresses issues such as accountability, training, communication, resources, performance measurement, and sustainable development.

Page 7: WELCOME TO OUR CORPORATE PRESENTATION

Manufacturing Infrastructure Manufacturing Infrastructure in Indiain India

142 A & B, Noida Special Economic Zone

4,000 sq m

Gagret, Himachal Pradesh

4,200 sq m

D- 7 & 8, Surajpur, G. Noida

5000 sq m

B33, Sector 2, Noida 800 sq m

A26 , Sector 58, Noida 1000 sq m

Overall manufacturing area in excess of 15000 sqm

Page 8: WELCOME TO OUR CORPORATE PRESENTATION

142 A & B, NSEZ (FREE TRADE ZONE)

Manufacturing Locations in Manufacturing Locations in India - IIndia - I

Page 9: WELCOME TO OUR CORPORATE PRESENTATION

Manufacturing Locations in India - Manufacturing Locations in India - Greater NOIDA PlantGreater NOIDA Plant

Page 10: WELCOME TO OUR CORPORATE PRESENTATION

Manufacturing Locations in India – Manufacturing Locations in India – Gagret, HPGagret, HP

Page 11: WELCOME TO OUR CORPORATE PRESENTATION

Global PresenceGlobal PresenceAll the international requirements are supplied from the Special Economic Zone plant. This is complemented by & servicing facility in Houston (USA), Branch Offices in Sharjah ,UAE manufacturing partners in South Africa, further supported by stocks & agents worldwide.Manufacturing India

Branch Sharjah, UAE

Alliance with manufacturers

Sao Paolo, BrazilJohannesburg, South Africa

Servicing Houston, USA

Representatives UK, France, Nigeria, Algeria, Saudi Arabia, Kuwait, Qatar, UAE, Oman, Korea,Singapore, Hong Kong, Malaysia

Page 12: WELCOME TO OUR CORPORATE PRESENTATION

Warehouse & Service Warehouse & Service Center in USACenter in USA

Page 13: WELCOME TO OUR CORPORATE PRESENTATION

In-House Designing and R & DIn-House Designing and R & D• CAD and 3-D Modelling

For all engineering activities using AutoCad, SolidWorks, Cosmos FloWorks

• International Standards-– API 594, API 6D, API 609, API 6A, API 598, API 6FA & API 6FD – ASME Section VIII-DIV 1 – Cryogenic and Fire Safe to ISO, API & BS standards– ANSI B 16.34 For Valve Design– AWWA, NACE, MSS, EN and other International Standards

• Finite Element Analysis – For Structural Integrity– For non-linear Contact Analysis– For Fluid Flow Analysis– For Design Optimization

Page 14: WELCOME TO OUR CORPORATE PRESENTATION

Manpower ResourcesManpower Resources

• Directly employed – 315 people

• Competency Matrix– 23 Diplomas– 20 Graduates– 19 Engineers– 17 Post Graduates (MBA & M Tech)

• Total professional experience of 650 man-years• In-house training of more than 2,500 man-hours

31%

69%

Executives Workers

Page 15: WELCOME TO OUR CORPORATE PRESENTATION

Capacity outside, Capability Capacity outside, Capability insideinside In house Sourced Total

CNC Machinery 2 18 20

Vertical Turning 3 12 15

Boring 2 12 14

Drilling 16 32 48

Turning Lathes 9 13 22

Milling 8 10 18

Welding / Overlay 5 1 (Plasma Arc) 6

Assembly Stations 27 - 27

Testing Stations 16 - 16

Page 16: WELCOME TO OUR CORPORATE PRESENTATION

Major Casting Suppliers – Major Casting Suppliers – Partial List Partial List Foundry Metallurgy Max. single

pc wt (kg)Annual Capacity (MT)

Preferred Castings (kgs.)

Max.Valve Size (mm)

Certifications

PTC CF3M, CF8M, DSS 600 1,400 < 500 24” ISO 9001, CE

Gujarat Intrux

WCB, LCB, WC6, Dup.SS, Monel, Hastalloy, Alloy20, Inconel

2,200 3,840 < 600 24” ISO 9001, Marine Applications LRIS cert.

Intricast WCB, LCB, WC6, Dup.SS, Monel, Hastalloy, Alloy 20, Inconel

2,200 1,200 < 100 12” ISO 9001, PED, Marine Applications LRIS cert.

Simplex WCB, LCB, SS 32,000 20,000 > 500 80” ISO 9001, IBR

Malnad WCB, LCB, WC6, Dup.SS, Monel, Hastalloy, Alloy 20, Inconel

16,000 32400 < 700 30” ISO 9001, PED

PK Steel WCB, SS, Dup.SS, Hastalloy

30,000 15,000 > 400 80” ISO 9001

Balaji Aluminium Bronze 2,000 300 - 48” ISO 9001

Page 17: WELCOME TO OUR CORPORATE PRESENTATION

Expansion Under ExecutionExpansion Under Execution• Phase I

Investments of USD 900K within 2007-08, increasing capacity from – 1,800 tons to 3,000 tons– 350,000 dia inch to

500,000 dia inch• Phase II

Planned investment of USD 750K in 2008-09

Page 18: WELCOME TO OUR CORPORATE PRESENTATION

Dual Plate Check ValvesDual Plate Check Valves

Page 19: WELCOME TO OUR CORPORATE PRESENTATION

• Sizes from 1.5” to 120” diameter;• ANSI Class 125 to ANSI Class 2500; • Metal to metal, Soft seating (resilient seals) &

Dual Seating;• Retainerless fugitive emission-free design;• Models: Wafer, Double Flanged, Lugged, Mono-

flanged Butt Weld Ends, Extended Flanged Body, Jacketed Bodies.

Dual Plate Check ValvesDual Plate Check Valves

Page 20: WELCOME TO OUR CORPORATE PRESENTATION

• Independent Spring Design – 1 million cycles• Completely Rubber Lined & Exotic Cladded Valves

available• Cryogenic to Fire Safe Applications• Independent Plate Suspension• 100% Tested as per API 598• Wide Selection of Metallurgy• Validated upto 36” #600 & 30” #900 as per Shell T Spec

2-973-873

Dual Plate Check ValvesDual Plate Check Valves

Page 21: WELCOME TO OUR CORPORATE PRESENTATION

Concentric Butterfly Valve with Concentric Butterfly Valve with moulded liner moulded liner

Page 22: WELCOME TO OUR CORPORATE PRESENTATION

• Sizes from 2” to 24” • Integrally vulcanized valve liner for high pressure sealing• Up to full ANSI Class 150• Wafer & Wafer Lugged • Nylon & EPDM Coated Discs available• Wide Metallurgy for Body & Disc including Aluminum

Bronze • Operator to Customer needs • Integral Liner at the Stem for extra sealing• Available with extensions upto 5 metres for buried / in pit

service

Concentric Butterfly with Concentric Butterfly with moulded liner moulded liner

Page 23: WELCOME TO OUR CORPORATE PRESENTATION

High Performance Double High Performance Double Offset Butterfly ValveOffset Butterfly Valve

Page 24: WELCOME TO OUR CORPORATE PRESENTATION

• Low Wear & Tear due to double offset• Bi-directional performance• Sizes from 3” to 120” • Rating up to PN 25• Resilient Seat of Buna N / EPDM / Viton A & B

on Disc • Replaceable Seat & Seal designs also available • Nylon & EPDM Coated Discs available • Models: Wafer, Lugged, Double Flanged (Short

& Long patterns as per API 609).

Double Offset Butterfly Double Offset Butterfly

Page 25: WELCOME TO OUR CORPORATE PRESENTATION

High Performance Triple Offset High Performance Triple Offset Butterfly ValveButterfly Valve

Page 26: WELCOME TO OUR CORPORATE PRESENTATION

• Three offsets give tight sealing in a metal to metal configuration;

• Sizes from 3” to 80” ;• ANSI Class 150, 300, 600 & 900;• With replaceable laminated seal and solid seat ;• Intrinsically Fire safe metal to metal seated; • Models: Wafer, Lugged, Double Flanged,

Jacketed.

Triple Offset ButterflyTriple Offset Butterfly

Page 27: WELCOME TO OUR CORPORATE PRESENTATION

• Laminated Body Seal Ring (-196oC - +750oC) SS 316 / Duplex / Monel / Nitronic with Graphoil

LaminationCryogenic to Fire Safe Services• Each seat and seal has perfect match over the

whole circumference• Bubble – tight shut off• One Piece Stem• Fugitive Emission free certified as per ISO

15848 from -46oC to +450oC

Triple Offset ButterflyTriple Offset Butterfly

Page 28: WELCOME TO OUR CORPORATE PRESENTATION

Typical Applications ServicedTypical Applications Serviced

• Refineries & Petrochemical Plants• Fertilizer & Chemical Plants• Steel & Metallurgical Plants & Mining• Water Supply & Management Systems• Power Plants including Nuclear Plants• Oxygen & other Gas Applications• Oil & Gas Pipelines - Onshore & Offshore• Heating Ventilation & Air Conditioning

Page 29: WELCOME TO OUR CORPORATE PRESENTATION

Prime International ClientelePrime International ClientelePre-qualified by the major oil & gas companies and other end users of valves, Advance Valves has been a regular supplier to these clients directly, as well as through the biggest EPCs and suppliers. Supplies include USA, Canada, Chile, Brazil, UK, France, Belgium, Algeria, South Africa, UAE, Kuwait, Oman, Qatar, Saudi Arabia, Singapore, Thailand, Indonesia.

Major Recent Business End User Major Specifications Value Types

Shell KBR, JGC, PDO

Upto 36”ANSI #1500CS,SS, DSS

$ 3,500,000

Saudi Aramco

Upto 30”ANSI #600CF8M, Al Brz

$ 2,000,000

KNPC, Kuwait

Upto 36”ANSI #150Al Brz, Monel

$ 1,500,000

Mitsubishi Chemicals

Upto 24”, CryoANSI #900SS 316

$ 550,000

Exxon Mobil Upto 16”, CryoANSI #900SS 316

$ 255,000

PEMEX Upto 18”ANSI # 900CS & SS

$ 200,000

Page 30: WELCOME TO OUR CORPORATE PRESENTATION

With regular supplies to various applications, Advance Valves has supplies to all the refineries of India, large sizes in process industry, control valves to power generation, special service valves to air applications, utility & balancing valve supplies to all types of complexes.

Internationally Renowned Domestic Internationally Renowned Domestic ClienteleClientele

Major Recent Business End User Major Specifications Value Types

Indian Oil Upto 48”ANSI #150-300CS, SS, Duplex

$ 2,100,000

Reliance Upto 36”ANSI #150-2500CS, SS

$ 1,105,000

Jindal Steel Works

Upto 36”ANSI #300CS, Al Brz, Monel

$ 1,050,000

L&T Upto 24”ANSI #150-2500CS, SS

$ 985,000

Bharat Petroleum

Upto 46”ANSI #150-300CS, SS

$ 310,000

Bhushan Steel

Upto 72”ANSI #150CS, SS

$ 160,000

Page 31: WELCOME TO OUR CORPORATE PRESENTATION

Major Recent Business End User Major

SpecificationsValue Types

Toyo Upto 68”ANSI #150CS, SS

$ 1,200,000

Samsung Upto 36”ANSI #300CS, SS

$ 750,000

Air Liquide Upto 36”ANSI #300CS, SS

$ 380,000

CB&I, UK Upto 14”ANSI 900CS & SS

$ 185,000

Technip Upto 30”ANSI #300CS, SS

$ 100,000

EPC ContractorsEPC ContractorsWorld-wide networks of the largest EPCs are now customers of Advance Valves, reinforcing the strength of relationship, established on the capability to provide the most superior and optimum solutions with proven delivery records resulting in repetitive business

Page 32: WELCOME TO OUR CORPORATE PRESENTATION

EPC ContractorsEPC ContractorsWorld-wide networks of the largest EPCs are now customers of Advance Valves, reinforcing the strength of relationship, established on the capability to provide the most superior and optimum solutions with proven delivery records resulting in repetitive business

Major Recent Business End User Major Specifications Value Types

BechtelUSA & UK

Upto 30”ANSI #1500CF8M, Inconel

$ 1,700,000

Saipem / SnamProgetti

Upto 56”ANSI #150Al Brz lined, SS 316

$ 950,000

Fluor Upto 36”ANSI #150SS & Super Duplex

$ 650,000

Technimont Upto 32”ANSI #150CS, SS (lined)

$ 620,000

Petrofac Upto 36” FE CertifiedANSI #300LTCS, SS, Al Brz

$ 420,000

LG Engineering& Construction Corp.

Page 33: WELCOME TO OUR CORPORATE PRESENTATION

Advance amongst the top 5Advance amongst the top 5

Valves for Cryogenic applications down -196 o C Valves for Fire safe applications & upto 750 o C Exotic metallurgies, including Aluminium Bronze, Monel,

Duplex SS, Alloy 20, Hastealloy, Inconel, Titanium Sizes range from 1.5” to 120” Pressure ratings upto ANSI 2500# & API 10,000 Stringent performance including Bubble-Tight

applications Qualified to supply to Shell projects globally

Page 34: WELCOME TO OUR CORPORATE PRESENTATION

High Pressure – Check ValvesHigh Pressure – Check Valves

20” #1500

Hub End Cryogenic Valve 10” #900

30” #300 RTJ

Page 35: WELCOME TO OUR CORPORATE PRESENTATION

High Pressure – Butterfly High Pressure – Butterfly ValvesValves

28” #300

16” #60030” #300

Page 36: WELCOME TO OUR CORPORATE PRESENTATION

Large SizesLarge Sizes

METAL SEATED 64” #150

PNEUMATIC OPERATED 72” #125 METAL SEATED

48” #150

30” #150 LIMIT SWITCH OPERATED METAL TO METAL

Page 37: WELCOME TO OUR CORPORATE PRESENTATION

Extended Stem for buried Extended Stem for buried serviceservice

Page 38: WELCOME TO OUR CORPORATE PRESENTATION

Aluminium Bronze ValvesAluminium Bronze Valves

Page 39: WELCOME TO OUR CORPORATE PRESENTATION

Complete Titanium ValvesComplete Titanium Valves

Page 40: WELCOME TO OUR CORPORATE PRESENTATION

Rubber lined with Aluminium Rubber lined with Aluminium BronzeBronze

RUBBER LINED SOFT SEATED

RUBBER LINED FOR SEA WATER

EBONITE LINED

Page 41: WELCOME TO OUR CORPORATE PRESENTATION

Nylon & PTFE CoatedNylon & PTFE CoatedNYLON COATED

NYLON COATED WITH SUPER DUPLEX GR 5A INTERNALS

PTFE LINED

Page 42: WELCOME TO OUR CORPORATE PRESENTATION

Cryogenic TestingCryogenic Testing

CHECK VALVE 30” #300

Page 43: WELCOME TO OUR CORPORATE PRESENTATION

High performance Cryogenic High performance Cryogenic valvesvalves

BUTTERFLY TRIPLE ECCENTRIC 12” #150

BUTTERFLY TRIPLE ECCENTRIC 8” #900

Page 44: WELCOME TO OUR CORPORATE PRESENTATION

Fire Safe TestingFire Safe Testing

Page 45: WELCOME TO OUR CORPORATE PRESENTATION

Fugitive Emission Certified per Fugitive Emission Certified per ISO 15848ISO 15848

TRIPLE OFFSET BUTTERFLY VALVES – LCC for Russia

LOW TEMPERATURE FUGITIVE EMISSION TEST SETUP

Page 46: WELCOME TO OUR CORPORATE PRESENTATION

Actuated Butterfly ValvesActuated Butterfly Valves

For cryogenic service

Pneumatic fail-safe fire-proof

Electro-hydraulic fail-safe

Electric Actuator

Page 47: WELCOME TO OUR CORPORATE PRESENTATION

Special ProcessesSpecial Processes

OXYGEN CLEANING

HUB END MACHINING

Page 48: WELCOME TO OUR CORPORATE PRESENTATION

THANK YOU

Visit us at www.advancevalves.com

Page 49: WELCOME TO OUR CORPORATE PRESENTATION

‘‘Fit n Forget’ Fit n Forget’ Butterflys - Butterflys -

integrally molded integrally molded linerliner

2” to 24”Upto ANSI #150-50 oC to 205 oCWafer, Lugged API 609 & 598

High Performance High Performance Soft Seated Soft Seated ButterflysButterflys3” to 120”Upto ANSI #150-50 oC to 205 oCWafer, Lugged, Flanged, Jacketed API 609 & 598

Triple Eccentric Metal Triple Eccentric Metal Seated ButterflysSeated Butterflys3” to 80”Upto ANSI #900-196 oC to 750 oCWafer, Lugged, Flanged, Butt weld, Jacketed API 609 & 598, 607, BS 6364

Carbon Steels, Alloy Steels, Stainless Steels, Duplex & Super Duplex, Bronzes, Nickel & Nickel Alloys, Inconel, Titanium etc., with rubber linings and exotic material claddings

Product RangeProduct RangeDual Plate ChecksDual Plate Checks

2” to 80”Upto ANSI #2500-196 oC to 750 oC

Wafer, Lugged, Flanged, Butt weld, Jacketed

API 594, 598 & 6D, BS 6364, API 6FA